CN106195050A - A kind of containing nanometer molybdenum disilicide clutch surface assembly and manufacture method - Google Patents
A kind of containing nanometer molybdenum disilicide clutch surface assembly and manufacture method Download PDFInfo
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- CN106195050A CN106195050A CN201610562975.2A CN201610562975A CN106195050A CN 106195050 A CN106195050 A CN 106195050A CN 201610562975 A CN201610562975 A CN 201610562975A CN 106195050 A CN106195050 A CN 106195050A
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- dough sheet
- steel disc
- fibre
- wide
- compound fabric
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- YXTPWUNVHCYOSP-UHFFFAOYSA-N bis($l^{2}-silanylidene)molybdenum Chemical compound [Si]=[Mo]=[Si] YXTPWUNVHCYOSP-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 229910021343 molybdenum disilicide Inorganic materials 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000004744 fabric Substances 0.000 claims abstract description 46
- 239000000835 fiber Substances 0.000 claims abstract description 43
- 150000001875 compounds Chemical class 0.000 claims abstract description 34
- 239000011248 coating agent Substances 0.000 claims abstract description 33
- 238000000576 coating method Methods 0.000 claims abstract description 33
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 32
- 239000010959 steel Substances 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 27
- -1 FKF compound Chemical class 0.000 claims abstract description 11
- 239000004677 Nylon Substances 0.000 claims abstract description 11
- 239000004113 Sepiolite Substances 0.000 claims abstract description 11
- 239000000919 ceramic Substances 0.000 claims abstract description 11
- 239000002557 mineral fiber Substances 0.000 claims abstract description 11
- 229920001778 nylon Polymers 0.000 claims abstract description 11
- 229920002239 polyacrylonitrile Polymers 0.000 claims abstract description 11
- 229910052624 sepiolite Inorganic materials 0.000 claims abstract description 11
- 235000019355 sepiolite Nutrition 0.000 claims abstract description 11
- 239000004760 aramid Substances 0.000 claims abstract description 10
- 229920003235 aromatic polyamide Polymers 0.000 claims abstract description 10
- 229910001369 Brass Inorganic materials 0.000 claims abstract description 8
- 239000010951 brass Substances 0.000 claims abstract description 8
- 238000005987 sulfurization reaction Methods 0.000 claims abstract description 8
- 230000001680 brushing effect Effects 0.000 claims abstract description 6
- 239000004568 cement Substances 0.000 claims abstract description 6
- 238000005485 electric heating Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 238000010792 warming Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 10
- 239000001913 cellulose Substances 0.000 claims description 6
- 229920002678 cellulose Polymers 0.000 claims description 6
- ONCZQWJXONKSMM-UHFFFAOYSA-N dialuminum;disodium;oxygen(2-);silicon(4+);hydrate Chemical compound O.[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Na+].[Na+].[Al+3].[Al+3].[Si+4].[Si+4].[Si+4].[Si+4] ONCZQWJXONKSMM-UHFFFAOYSA-N 0.000 claims description 6
- 239000010433 feldspar Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 229940080314 sodium bentonite Drugs 0.000 claims description 6
- 229910000280 sodium bentonite Inorganic materials 0.000 claims description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 5
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 5
- 229910052750 molybdenum Inorganic materials 0.000 claims description 5
- 239000011733 molybdenum Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 239000003381 stabilizer Substances 0.000 claims description 5
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000292 calcium oxide Substances 0.000 claims description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 3
- 229940059939 kayexalate Drugs 0.000 claims 1
- 229920001467 poly(styrenesulfonates) Polymers 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 5
- 101150013681 FH11 gene Proteins 0.000 abstract 1
- 241000209094 Oryza Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000005864 Sulphur Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 description 3
- 229910052683 pyrite Inorganic materials 0.000 description 3
- 239000011028 pyrite Substances 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- BWYYYTVSBPRQCN-UHFFFAOYSA-M sodium;ethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=C BWYYYTVSBPRQCN-UHFFFAOYSA-M 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D13/00—Friction clutches
- F16D13/58—Details
- F16D13/60—Clutching elements
- F16D13/64—Clutch-plates; Clutch-lamellae
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/006—Materials; Production methods therefor containing fibres or particles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
- F16D2250/0023—Shaping by pressure
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Braking Arrangements (AREA)
- Mechanical Operated Clutches (AREA)
Abstract
The present invention relates to a kind of containing nanometer molybdenum disilicide clutch surface assembly and manufacture method, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, use FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill brass wire 5Kg, the high-strength complex zygonema that sepiolite fibre 20Kg and nylon wire 15Kg is woven into, again this line is made into 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dry to tack-free, Compound Fabric cuts into the long cloth that 10mm is wide, the dough sheet of the disc-shaped structure of long cloth coiling；Round shape dough sheet material is put into lower mold, puts into steel disc, steel disc positive and negative brushing FH11 128 rubber cement；Steel disc places into round shape dough sheet material, pressing mold；Electric heating warming opens press, and sulfidization molding must be without riveting examination car clutch face sheet.
Description
Technical field
The present invention relates to Clutch Technology, specifically one is containing nanometer molybdenum disilicide clutch surface assembly and manufacturer
Method.
Background technology
Traditional automobile uses riveted type containing nanometer molybdenum disilicide clutch surface, and dough sheet is riveted on steel disc, bothersome takes
Work, rivet affects dough sheet service life and uses safety.Existing structure without riveted type, such as Patent No.
A kind of molybdenum disilicide clutch surface Han nanometer disclosed in 201210157147.2, with steel disc after the employing unordered mixing of multiple material
Sulfuration connects, and the internal structure of its mixing compacting is unstable, affects serviceability.
Summary of the invention
For above-mentioned deficiency without riveted type structure in prior art, the invention provides a kind of technique simple, be suitable to vapour
Car uses containing nanometer molybdenum disilicide clutch surface manufacture, can effectively guarantee that internal structure is stable, improves containing of serviceability and receives
Rice molybdenum disilicide clutch surface assembly and manufacture method.
The technical solution used in the present invention is: a kind of molybdenum disilicide clutch surface assembly Han nanometer, including steel disc, steel disc
Positive and negative sulfuration connects dough sheet, it is characterised in that: use FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic series polyamides
Amine fiber 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg are woven into
The high-strength complex zygonema of 4mm, then this line is made into 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dry to tack-free
Till, Compound Fabric cuts into the long cloth that 10mm is wide, the dough sheet of the disc-shaped structure of long cloth coiling.
Mass fraction proportioning pressed by described coating: liquid nano resin 80-90 part, nano-cellulose whisker 10-20 part, polyphenyl
Vinyl sulfonic acid sodium 10-15 part, nanometer molybdenum disilicide 5-8 part, feldspar powder 3-5 part, sodium bentonite 2-3 part, molybdenum bisuphide 1-
1.5 parts, yittrium oxide 2-3 part, calcium oxide 2-3 part, calcium zinc stabilizer 1-2 part, the successively coating of mix and blend.
A kind of molybdenum disilicide clutch surface assembly manufacture method Han nanometer, comprises the following steps:
A. raw material is chosen: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile
Fiber 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg are woven into the high-strength complex zygonema of 4mm,
This line is made into 100Kg, 1 meter of wide Compound Fabric again；
B. by the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
C. with cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet
Material；
D. round shape dough sheet material is put into lower mold, put into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
E. on steel disc, place into round shape dough sheet material, pressing mold；
F. electric heating warming is to 175-180 DEG C, opens press, pressure to 30-35MPa, insulation, pressurize depanning in 40-45 minute, sulfuration
Molding must be without riveting examination automobile molybdenum disilicide clutch surface Han nanometer.
The molybdenum disilicide clutch surface assembly containing nanometer of the present invention does not damage engine flywheel face and platen face, dough sheet without
Needing boring, it is not necessary to riveting, service life is long, and its processing technology is simple, prepares recombination line, Compound Fabric, coiling lines and circle in order
Shape dough sheet material, effectively guarantees that its internal structure is stable, is conducive to improving usage safety performance and the stability of dough sheet assembly, extends
Its service life.Use liquid nano resin, nano-cellulose whisker, nanometer molybdenum disilicide, feldspar powder, sodium bentonite, two
Molybdenum sulfide, yittrium oxide are blended prepares Wear-resistant, high-temperature resistant coating, is conducive to improving the frictional behaviour of dough sheet structure, extends and use the longevity
Life.
Detailed description of the invention
The invention will be further described below.
Embodiment one
A kind of molybdenum disilicide clutch surface assembly Han nanometer, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, uses FKF
Compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill pyrite
Silk 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg is woven into the high-strength complex zygonema of 4mm, then this line is made into 100Kg, 1
The Compound Fabric that rice is wide, Compound Fabric coating coating, air-dry to tack-free, Compound Fabric cuts into the long cloth that 10mm is wide, long cloth
The dough sheet of the disc-shaped structure of material coiling.
Mass fraction proportioning pressed by described coating: liquid nano resin 80 parts, nano-cellulose whisker 10 parts, polystyrene sulphur
10 parts of sodium of acid, nanometer molybdenum disilicide 5 parts, feldspar powder 3 parts, sodium bentonite 2 parts, molybdenum bisuphide 1 part, yittrium oxide 2 parts, oxidation
Calcium 2 parts, calcium zinc stabilizer 1 part, the successively coating of mix and blend.
A kind of molybdenum disilicide clutch surface assembly manufacture method Han nanometer, comprises the following steps:
A. raw material is chosen: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile
Fiber 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg are woven into the high-strength complex zygonema of 4mm,
This line is made into 100Kg, 1 meter of wide Compound Fabric again；
B. by the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
C. with cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet
Material；
D. round shape dough sheet material is put into lower mold, put into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
E. on steel disc, place into round shape dough sheet material, pressing mold；
F. electric heating warming is to 175 DEG C, opens press, pressure to 30MPa, and insulation, pressurize depanning in 40 minutes, sulfidization molding must be without riveting
Connect examination automobile molybdenum disilicide clutch surface Han nanometer.
Embodiment two
A kind of molybdenum disilicide clutch surface assembly Han nanometer, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, uses FKF
Compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill pyrite
Silk 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg is woven into the high-strength complex zygonema of 4mm, then this line is made into 100Kg, 1
The Compound Fabric that rice is wide, Compound Fabric coating coating, air-dry to tack-free, Compound Fabric cuts into the long cloth that 10mm is wide, long cloth
The dough sheet of the disc-shaped structure of material coiling.
Mass fraction proportioning pressed by described coating: liquid nano resin 90 parts, nano-cellulose whisker 20 parts, polystyrene sulphur
Acid 15 parts of sodium, nanometer molybdenum disilicide 8 parts, feldspar powder 5 parts, sodium bentonite 3 parts, molybdenum bisuphide 1.5 parts, yittrium oxide 3 parts, oxygen
Change calcium 3 parts, calcium zinc stabilizer 2 parts, the successively coating of mix and blend.
A kind of molybdenum disilicide clutch surface assembly manufacture method Han nanometer, comprises the following steps:
A. raw material is chosen: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile
Fiber 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg are woven into the high-strength complex zygonema of 4mm,
This line is made into 100Kg, 1 meter of wide Compound Fabric again；
B. by the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
C. with cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet
Material；
D. round shape dough sheet material is put into lower mold, put into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
E. on steel disc, place into round shape dough sheet material, pressing mold；
F. electric heating warming is to 180 DEG C, opens press, pressure to 35MPa, and insulation, pressurize depanning in 45 minutes, sulfidization molding must be without riveting
Connect examination automobile molybdenum disilicide clutch surface Han nanometer.
Embodiment three
A kind of molybdenum disilicide clutch surface assembly Han nanometer, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, uses FKF
Compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill pyrite
Silk 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg is woven into the high-strength complex zygonema of 4mm, then this line is made into 100Kg, 1
The Compound Fabric that rice is wide, Compound Fabric coating coating, air-dry to tack-free, Compound Fabric cuts into the long cloth that 10mm is wide, long cloth
The dough sheet of the disc-shaped structure of material coiling.
Mass fraction proportioning pressed by described coating: liquid nano resin 85 parts, nano-cellulose whisker 15 parts, polystyrene sulphur
Acid 12 parts of sodium, nanometer molybdenum disilicide 6 parts, feldspar powder 4 parts, sodium bentonite 2.5 parts, molybdenum bisuphide 1.2 parts, yittrium oxide 2.3
Part, calcium oxide 2.5 parts, calcium zinc stabilizer 1.5 parts, the successively coating of mix and blend.
A kind of molybdenum disilicide clutch surface assembly manufacture method Han nanometer, comprises the following steps:
A. raw material is chosen: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile
Fiber 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg are woven into the high-strength complex zygonema of 4mm,
This line is made into 100Kg, 1 meter of wide Compound Fabric again；
B. by the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
C. with cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet
Material；
D. round shape dough sheet material is put into lower mold, put into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
E. on steel disc, place into round shape dough sheet material, pressing mold；
F. electric heating warming is to 178 DEG C, opens press, pressure to 32MPa, and insulation, pressurize depanning in 44 minutes, sulfidization molding must be without riveting
Connect examination automobile molybdenum disilicide clutch surface Han nanometer.
Claims (3)
1. a molybdenum disilicide clutch surface assembly Han nanometer, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, its feature
It is: use FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre
15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg are woven into the high-strength complex zygonema of 4mm, then will
This line is made into 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dries to tack-free, and Compound Fabric cuts into 10mm
Wide long cloth, the dough sheet of the disc-shaped structure of long cloth coiling.
One the most according to claim 1 molybdenum disilicide clutch surface assembly Han nanometer, it is characterised in that: described coating
By mass fraction proportioning: liquid nano resin 80-90 part, nano-cellulose whisker 10-20 part, kayexalate 10-15
Part, nanometer molybdenum disilicide 5-8 part, feldspar powder 3-5 part, sodium bentonite 2-3 part, molybdenum bisuphide 1-1.5 part, yittrium oxide 2-3
Part, calcium oxide 2-3 part, calcium zinc stabilizer 1-2 part, the successively coating of mix and blend.
3. a molybdenum disilicide clutch surface assembly manufacture method Han nanometer, comprises the following steps:
Choose raw material: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile are fine
Dimension 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and nylon wire 15Kg are woven into the high-strength complex zygonema of 4mm, then
This line is made into 100Kg, 1 meter of wide Compound Fabric；
By the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
With cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet material；
Round shape dough sheet material is put into lower mold, puts into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
Steel disc places into round shape dough sheet material, pressing mold；
Electric heating warming, to 175-180 DEG C, is opened press, pressure to 30-35MPa, insulation, pressurize depanning in 40-45 minute, is sulfided into
Type must be without riveting examination automobile molybdenum disilicide clutch surface Han nanometer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN101429977A (en) * | 2008-11-28 | 2009-05-13 | 浙江德瑞摩擦材料有限公司 | Method for car clutch face sheet production |
| CN101759862A (en) * | 2009-12-21 | 2010-06-30 | 中国计量学院 | Method for preparing nanoparticle-modified friction material |
| CN102418748A (en) * | 2011-08-25 | 2012-04-18 | 浙江德瑞摩擦材料有限公司 | Manufacturing method of automobile clutch surface sheet |
| CN102729387A (en) * | 2012-05-18 | 2012-10-17 | 泰兴市龙盘汽车零部件制造有限公司 | Manufacturing method for riveting-free type automobile clutch facing assembly |
| CN203229629U (en) * | 2013-03-29 | 2013-10-09 | 盐城工学院 | Aramid fiber non-twisting composite line and automobile clutch facing comprising same |
| EP2916029A1 (en) * | 2014-03-04 | 2015-09-09 | Valeo Matériaux de Friction | Clutch lining with high mechanical strength following thermal abuse |
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| CN101429977A (en) * | 2008-11-28 | 2009-05-13 | 浙江德瑞摩擦材料有限公司 | Method for car clutch face sheet production |
| CN101759862A (en) * | 2009-12-21 | 2010-06-30 | 中国计量学院 | Method for preparing nanoparticle-modified friction material |
| CN102418748A (en) * | 2011-08-25 | 2012-04-18 | 浙江德瑞摩擦材料有限公司 | Manufacturing method of automobile clutch surface sheet |
| CN102729387A (en) * | 2012-05-18 | 2012-10-17 | 泰兴市龙盘汽车零部件制造有限公司 | Manufacturing method for riveting-free type automobile clutch facing assembly |
| CN203229629U (en) * | 2013-03-29 | 2013-10-09 | 盐城工学院 | Aramid fiber non-twisting composite line and automobile clutch facing comprising same |
| EP2916029A1 (en) * | 2014-03-04 | 2015-09-09 | Valeo Matériaux de Friction | Clutch lining with high mechanical strength following thermal abuse |
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Application publication date: 20161207 |