CN106193044A - A kind of body segmenting slip casting method - Google Patents

A kind of body segmenting slip casting method Download PDF

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Publication number
CN106193044A
CN106193044A CN201610533148.0A CN201610533148A CN106193044A CN 106193044 A CN106193044 A CN 106193044A CN 201610533148 A CN201610533148 A CN 201610533148A CN 106193044 A CN106193044 A CN 106193044A
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CN
China
Prior art keywords
slip casting
steel pipe
pipe
rubber
wall
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Granted
Application number
CN201610533148.0A
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Chinese (zh)
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CN106193044B (en
Inventor
郭星宇
王克文
陈晖�
王恺敏
张勤羽
宋继庭
朱悦铭
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Shanghai Changkai Geotechnical Engineering Co Ltd
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Shanghai Changkai Geotechnical Engineering Co Ltd
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Priority to CN201610533148.0A priority Critical patent/CN106193044B/en
Publication of CN106193044A publication Critical patent/CN106193044A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • E02D15/04Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/003Injection of material

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • Piles And Underground Anchors (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The invention discloses a kind of body segmenting slip casting method, comprise the steps: to choose a steel pipe with some slurry outlets, by described steel pipe press-in to the soil body;A casting head is inserted afterwards in described steel pipe, the two rubber shroudings that described casting head is located in described Grouting Pipe by Grouting Pipe and the spacer sleeve of side-wall hole form, composition slip casting cavity under the enclosing of rubber shrouding and described steel pipe inner wall described in two, wherein, under without thrust effect, described rubber shrouding and described steel pipe inner wall are matched in clearance;Extrude rubber shrouding described in two by elasticity adjusting mechanism on described casting head to expand, being interference fit with described steel pipe inner wall;By described Grouting Pipe to described slip casting chamber internal injection, serosity slurry outlet on described steel pipe injects the soil body and forms slip casting enlarged footing.It is an advantage of the invention that easy and simple to handle, utilize extrusion expansion characteristic and the rebound characteristics of rubber shrouding, can freely control the movement in steel pipe of the slip casting cavity or lock sealing.

Description

A kind of body segmenting slip casting method
Technical field
The invention belongs to Geotechnical Engineering field, be specifically related to a kind of body segmenting slip casting method.
Background technology
Steel pipe is widely used in Geotechnical Engineering field, uses generally as steel-pipe pile.Its construction method is by steel pipe It is inserted directly into soil body desired depth and i.e. forms steel-pipe pile to undertake load.
Bearing capacity of pile foundation is directly related with stake size, is typically intended to undertake bigger load and then must use larger-diameter steel Pile tube.Form the injecting cement paste of large-size in Practical Project in stake week also through stake end, slip casting around pile, it is formed with stake and is jointly subject to Power body, bearing capacity is greatly improved.But for same steel-pipe pile, engineering can only realize pile end grouting often, by steel Pile tube body completes slip casting around pile simultaneously and is the most preferably solved.
Summary of the invention
In place of it is an object of the invention to according to above-mentioned the deficiencies in the prior art, it is provided that a kind of body segmenting slip casting method, should Segmenting slip casting method realizes segmenting slip casting by arranging portable slip casting cavity in steel pipe, and by compressing slip casting cavity The rubber shrouding at both ends makes its outward expansion so that it is guaranteed that cavity sealing during slip casting.
The object of the invention realizes being completed by techniques below scheme:
A kind of body segmenting slip casting method, it is characterised in that if described segmenting slip casting method comprises the steps: that choosing one has The steel pipe of dry slurry outlet, by described steel pipe press-in to the soil body;A casting head, described casting head is inserted afterwards in described steel pipe The two rubber shroudings being located in described Grouting Pipe by Grouting Pipe and the spacer sleeve of side-wall hole form, at rubber shrouding described in two And composition slip casting cavity under the enclosing of described steel pipe inner wall, wherein, under without thrust effect, described rubber shrouding is with described Steel pipe inner wall is matched in clearance;Extrude rubber shrouding described in two by the elasticity adjusting mechanism on described casting head to expand, Being interference fit with described steel pipe inner wall;By described Grouting Pipe to described slip casting chamber internal injection, serosity is through described steel pipe On slurry outlet inject the soil body formed slip casting enlarged footing.
Before carrying out slip casting, the outer pull-up structure of an assembled, described assembling are set between described steel pipe and described Grouting Pipe The outer pull-up structure of formula by the ring flange being fixed on described outer wall of steel pipe and is fixed on the doughnut-shaped steel plate on described Grouting Pipe outer wall Composition, it is fixed to be realized zip by some pull bars between described ring flange and described doughnut-shaped steel plate.
After completing slip casting, described elasticity adjusting mechanism stops extruding described rubber shrouding, makes described rubber shrouding and institute Stating and become matched in clearance from interference fit between steel pipe inner wall, next the slip casting section in mobile described casting head to described steel pipe is high Degree.
Described elasticity adjusting mechanism includes support platform, force transmission element and rotary compressing member, and described support platform is fixed Being arranged at below the described rubber shrouding of bottom, described force transmission element is movably set in described in two between rubber shrouding, described rotation Formula compressing member is arranged at above the described rubber shrouding on top.
Described support platform includes the sleeve pipe being coaxially fixedly installed with described Grouting Pipe and is positioned at described sleeve upper end face Annular backing plate.
Described force transmission element includes that coaxial sleeve is located at the sleeve pipe in described Grouting Pipe and is positioned at described sleeve pipe upper/lower terminal face On annular backing plate.
Described rotary compressing member includes backing plate and is positioned at the screwdown valve above described backing plate, and described screwdown valve is with described Grouting Pipe outer wall is threaded engagement.
It is an advantage of the invention that simple in construction, Grouting Pipe and two rubber shroudings enclosing the slip casting cavity formed can edge Steel pipe short transverse moves freely and carries out segmenting slip casting;Can freely control the expanded size of rubber shrouding, it is possible to prevent in slip casting Time serosity leak outside and can bear higher grouting pressure under the auxiliary of the outer pull-up structure of assembled, and with steel pipe assembled even Connect, install, dismantle convenient, recyclable.
Accompanying drawing explanation
Fig. 1 is middle tube body segmenting slip casting principle schematic of the present invention;
Fig. 2 is the body segmenting slip casting principle schematic in the present invention with the outer pull-up structure of assembled;
Fig. 3 is the A-A view in Fig. 2 of the present invention;
Fig. 4 is the B-B view in Fig. 2 of the present invention;
Fig. 5 is the schematic diagram that middle tube body segmenting slip casting structure of the present invention completes construction.
Detailed description of the invention
Inventive feature and other correlated characteristic are described in further detail by embodiment below in conjunction with accompanying drawing, with It is easy to the understanding of technical staff of the same trade:
Such as Fig. 1-5, in figure labelling 1-23 be respectively as follows: Grouting Pipe 1, external screw thread 2, pressure valve 3, sleeve pipe 4, backing plate 5, rubber shrouding 6, Outside backing plate 7, sleeve pipe 8, backing plate 9, steel pipe 10, slurry outlet 11, guard member 12, rubber shrouding 13, backing plate 14, sleeve pipe 15, assembled Pull-up structure 16, doughnut-shaped steel plate 17, pull bar 18, ring flange 19, through hole 20, through hole 21, slip casting around pile enlarged footing 22, pile end grouting expand Major part 23.
Embodiment 1: as shown in Figure 1,5, the present embodiment is specifically related to a kind of body segmenting slip casting method, in order at steel pipe 10 Interior priority completes applying of pile end grouting enlarged footing 23 and slip casting around pile enlarged footing 22, specifically includes following steps:
(1) as it is shown in figure 1, choose the steel pipe 10 that an end seal is closed, stake end uses closed pile top form to be beneficial to be pressed into the soil body Among;By the pile top of steel pipe 10 down, the designated depth in the soil body of press-in construction site;If offering on the sidewall of steel pipe 10 Dry slurry outlet 11, slurry outlet 11 is distributed mainly at an end and two, stake side height and position, installs in the outside of slurry outlet 11 Protected part 12, to prevent the soil body from blocking slurry outlet 11;
(2) as it is shown in figure 1, shift to an earlier date prefabricated one on workshop or ground, construction site and be used for being arranged at the casting head in steel pipe 10, The two rubber shroudings 6 and 13 that casting head is set in Grouting Pipe 1 by Grouting Pipe 1 and coaxial spaced certain distance form, at note It is additionally provided with on slurry pipe 1 and can extrude the elasticity adjusting mechanism that rubber shrouding 6 and 13 expands simultaneously;Elasticity adjusting mechanism is revolved Pine, so that the inwall of two rubber shroudings 6 and 13 and steel pipe 10 is matched in clearance, presses down described casting head to the end of steel pipe 10 End, within the slurry outlet 11 that 1 end tube wall of steel pipe is distributed is in the close range of two rubber shroudings 6 and 13;Treat described Casting head in place after, spin down elasticity adjusting mechanism, two rubber shroudings 6 and 13 after by thrust to circumference occur swollen Swollen, thus constitute interference fit with the inwall of steel pipe 10, two rubber shroudings 6 and 13 and steel pipe 10 inwall going along with sb. to guard him under composition Slip casting cavity, and the position holding of slip casting cavity is fixing;
Wherein:
The leading section of Grouting Pipe 1 is closed, and offers slurry outlet on its tube wall between two rubber shroudings 6 and 13;Rubber Shrouding 6 and rubber shrouding 13 coaxial package and are arranged in Grouting Pipe 1 the most at a certain distance;Two rubber shroudings 6 and 13 exist Time under effect without thrust, its edge is matched in clearance with the inwall of steel pipe 10;And when two rubber shroudings 6 and 13 are compensating roller Time under the thrust effect of mechanism, two rubber shroudings 6 and 13 circumferentially expand thus are interference fit with the inwall of steel pipe 10, shape Become the slip casting cavity closed;
Elasticity adjusting mechanism is made up of, wherein: (a) the support platform arranged from bottom to top, force transmission element and rotary compressing member Support platform is fixedly installed on the lower section of rubber shrouding 13, including the sleeve pipe 15 fixing with Grouting Pipe 1 coaxial welding and be positioned at The annular backing plate 14 of sleeve pipe 15 upper surface, backing plate 14 contacts with the lower surface of rubber shrouding 13 thus provides to rubber shrouding 13 Support force upwards;B () force transmission element movable is arranged between two rubber shroudings 6 and 13, be located at Grouting Pipe 1 including coaxial sleeve On sleeve pipe 8 and lay respectively at the backing plate 7 and 9 in sleeve pipe 8 both ends of the surface, the length of sleeve pipe 8 is according to slip casting cavity Len req Determine, it should be noted that in order to not stop the slurry outlet in Grouting Pipe 1, sleeve pipe 8 uses framework to construct;(c) rotary compression Part is arranged at the top of rubber shrouding 6, including pressure valve 3, sleeve pipe 4 and backing plate 5, has one section on the outer wall of Grouting Pipe 1 External screw thread 2, pressure valve 3 has the female thread suitable with aforementioned external screw thread 2, thus constitutes threaded engagement with Grouting Pipe 1 and be connected, Sleeve pipe 4 and backing plate 5 are all the most sheathed with Grouting Pipe 1 movable, and pressure valve 3 can produce compression during being rotated down Power
(3) as shown in Figure 1,5, the upper port of Grouting Pipe 1 is connected outside grouting equipment, open outside grouting equipment to Grouting Pipe 1 inner high voltage slip casting, serosity slurry outlet in Grouting Pipe 1 is spurted into and is enclosed, by two rubber shroudings 6 and 13, the slip casting chamber constituted In body, rear slurry spread in the outside soil body by the slurry outlet 11 on steel pipe 10, thus form stake in the end of steel pipe 10 End slip casting enlarged footing 23;
(4) as shown in Figure 1,5, after the construction of pile end grouting enlarged footing 23 to be done, pressure valve 3 is upwards unscrewed, so that two rubbers Glue shrouding 6 and 13 external diameter resilience, recovers the clearance fit relationship between steel pipe 10 inwall;Upwards lifting Grouting Pipe 1 to stake side Slip casting fragment position, the slurry outlet 11 that 10 side pipe walls of steel pipe are distributed be in two rubber shroudings 6 and 13 close range it In;After Grouting Pipe 1 is the most in place, pressure valve 3 is spinned down again, two rubber shroudings 6 and 13 after by thrust to Circumference expands, thus constitutes interference fit with the inwall of steel pipe 10, and the Grouting Pipe 1 position in steel pipe 10 keeps fixing;
(5) outside grouting equipment as shown in Figure 1,5, is opened to Grouting Pipe 1 inner high voltage slip casting, serosity pulp in Grouting Pipe 1 Hole is spurted into and is enclosed in the slip casting cavity constituted by two rubber shroudings 6 and 13, rear slurry by the slurry outlet on steel pipe 10 11 spread in the outside soil body, thus form slip casting around pile enlarged footing 22 at the middle part of steel pipe 10;
(6) as shown in Figure 1,5, after the construction of slip casting around pile enlarged footing 22 to be done, pressure valve 3 is upwards unscrewed, so that two rubbers Glue shrouding 6 and 13 external diameter resilience, recover and steel pipe 10 inwall between clearance fit relationship, the most upwards lifting Grouting Pipe 1 from Open steel pipe 10 and complete construction.
Embodiment 2: as shown in Figure 2-5, the present embodiment is specifically related to one and utilizes the outer pull-up structure of assembled to carry out body segmentation note Slurry method, this segmenting slip casting method is with the difference of segmenting slip casting method in embodiment 1: treat two rubber shroudings 6 and After 13 are produced, by thrust, the inwall composition interference fit expanded with steel pipe 10, between steel pipe 10 and Grouting Pipe, arrange one The outer pull-up structure of assembled, thus the position fixing Grouting Pipe 1 further prevents its situation about being shifted over during slip casting.
As in Figure 2-4, the outer pull-up structure of this assembled is used for fixing Grouting Pipe 1 and two rubber shroudings 6 and 13 thereon Position, including the ring flange 19 being fixed on steel pipe 10 outer wall and the doughnut-shaped steel plate 17 being fixedly welded in Grouting Pipe 1, two It is fixed to realize zip through some pull bars 18 between person, wherein: ring flange 19 coaxial welding is fixed in the outside wall surface of steel pipe 10, when Can also be so by two semicircle ring flanges to spell banding in the outside wall surface of steel pipe 10, the outer ring of ring flange 19 interval offer There are some through hole 20 wearing for pull bar 18;Doughnut-shaped steel plate 17 is fixedly welded on the portion outside Grouting Pipe 1 exposes to steel pipe 10 On Fen, its external diameter and through hole 21 set on it and the external diameter of ring flange 19 and through hole 20 one_to_one corresponding, by by pull bar 18 run through through hole 20 and through hole 21 and through nut screwing clamping locking thus realize the locking between doughnut-shaped steel plate 17 and ring flange 19 Fixing, the outer drawing mechanism of this assembled spacing under, Grouting Pipe 1 and two rubber shroudings 6 and 13 are equal when bearing high-pressure slip-casting Will not be shifted over.
In the present embodiment, remaining step of segmenting slip casting method is all same as described in embodiment 1, therefore does not repeats them here.

Claims (7)

1. a body segmenting slip casting method, it is characterised in that described segmenting slip casting method comprises the steps: that choosing has The steel pipe of some slurry outlets, by described steel pipe press-in to the soil body;A casting head, described slip casting is inserted afterwards in described steel pipe The two rubber shroudings that head is located in described Grouting Pipe by Grouting Pipe and the spacer sleeve of side-wall hole form, and seal at rubber described in two Composition slip casting cavity under the enclosing of plate and described steel pipe inner wall, wherein, described rubber shrouding and institute under without thrust effect Stating steel pipe inner wall is matched in clearance;Extrude rubber shrouding described in two by the elasticity adjusting mechanism on described casting head and occur swollen Swollen, being interference fit with described steel pipe inner wall;By described Grouting Pipe to described slip casting chamber internal injection, serosity is through described steel Slurry outlet on pipe injects the soil body and forms slip casting enlarged footing.
A kind of body segmenting slip casting method the most according to claim 1, it is characterised in that before carrying out slip casting, at described steel Arranging the outer pull-up structure of an assembled between pipe and described Grouting Pipe, the outer pull-up structure of described assembled is by being fixed on described outer wall of steel pipe On ring flange and the doughnut-shaped steel plate composition that is fixed on described Grouting Pipe outer wall, described ring flange and described doughnut-shaped steel plate it Between realized zip by some pull bars fixed.
A kind of body segmenting slip casting method the most according to claim 1, it is characterised in that after completing slip casting, described degree of tightness Governor motion stops extruding described rubber shrouding, makes between described rubber shrouding and described steel pipe inner wall between interference fit becomes Gap coordinates, next the slip casting section height in mobile described casting head to described steel pipe.
A kind of body segmenting slip casting method the most according to claim 1, it is characterised in that described elasticity adjusting mechanism includes Support platform, force transmission element and rotary compressing member, described support platform is fixedly installed on below the described rubber shrouding of bottom, Described force transmission element is movably set in described in two between rubber shrouding, and described rotary compressing member is arranged at the described rubber envelope on top Above plate.
A kind of body segmenting slip casting method the most according to claim 4, it is characterised in that described support platform includes and institute State the sleeve pipe that Grouting Pipe is coaxially fixedly installed and the annular backing plate being positioned at described sleeve upper end face.
A kind of body segmenting slip casting method the most according to claim 4, it is characterised in that described force transmission element includes coaxial sleeve It is located at the sleeve pipe in described Grouting Pipe and is positioned at the annular backing plate on described sleeve pipe upper/lower terminal face.
A kind of body segmenting slip casting method the most according to claim 4, it is characterised in that described rotary compressing member includes Backing plate and be positioned at the screwdown valve above described backing plate, described screwdown valve and described Grouting Pipe outer wall are threaded engagement.
CN201610533148.0A 2016-07-08 2016-07-08 A kind of tube body segmenting slip casting method Active CN106193044B (en)

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Application Number Priority Date Filing Date Title
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CN106193044B CN106193044B (en) 2018-11-30

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107023302A (en) * 2017-05-26 2017-08-08 华东交通大学 A kind of micro-disturbance advanced tubule device and its application method
CN111021333A (en) * 2019-12-25 2020-04-17 西南交通大学 Spiral steel pile for segmented pressure grouting and grouting process thereof
CN112982368A (en) * 2021-02-02 2021-06-18 中铁工程设计咨询集团有限公司 Underpass railway roadbed grouting device and grouting method thereof
CN113062318A (en) * 2021-04-29 2021-07-02 上海长凯岩土工程有限公司 Inclined strut steel pipe top locking type remote constraint bin grouting device and construction method thereof
CN113152457A (en) * 2021-04-29 2021-07-23 上海长凯岩土工程有限公司 Inclined strut steel pipe multi-section type remote restraint bin grouting device and construction method thereof
CN113373931A (en) * 2021-06-18 2021-09-10 南京东土建设科技有限公司 Grouting device with independently controlled upper end and lower end
CN114542797A (en) * 2022-01-26 2022-05-27 中铁十四局集团隧道工程有限公司 Lining sleeve pipe growth reinforcing device and method used in pipe curtain jacking meeting resistance

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CN1485505A (en) * 2003-08-29 2004-03-31 北京市城市建设工程研究院 Slip casting lattice pipe with double plug and construction process
JP2005068872A (en) * 2003-08-26 2005-03-17 Ishikawa Doboku:Kk Base concrete placing device
US20080193225A1 (en) * 2007-02-14 2008-08-14 Cesare Melegari Equipment and method for constructing micropiles in soil, in particular for the anchorage of active anchors
CN204456128U (en) * 2015-01-21 2015-07-08 河北省建筑科学研究院 A kind of delamination pour slurry rifle
CN204753628U (en) * 2015-05-26 2015-11-11 中建三局集团有限公司 Guider that hangs down is transferred to contrary way of doing things steel -pipe column that can have enough to meet need
CN105350519A (en) * 2015-11-10 2016-02-24 山东大学 Advanced pre-grouting device suitable for shallow-buried tunnel construction in sand soil layer and construction process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005068872A (en) * 2003-08-26 2005-03-17 Ishikawa Doboku:Kk Base concrete placing device
CN1485505A (en) * 2003-08-29 2004-03-31 北京市城市建设工程研究院 Slip casting lattice pipe with double plug and construction process
US20080193225A1 (en) * 2007-02-14 2008-08-14 Cesare Melegari Equipment and method for constructing micropiles in soil, in particular for the anchorage of active anchors
CN204456128U (en) * 2015-01-21 2015-07-08 河北省建筑科学研究院 A kind of delamination pour slurry rifle
CN204753628U (en) * 2015-05-26 2015-11-11 中建三局集团有限公司 Guider that hangs down is transferred to contrary way of doing things steel -pipe column that can have enough to meet need
CN105350519A (en) * 2015-11-10 2016-02-24 山东大学 Advanced pre-grouting device suitable for shallow-buried tunnel construction in sand soil layer and construction process

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107023302A (en) * 2017-05-26 2017-08-08 华东交通大学 A kind of micro-disturbance advanced tubule device and its application method
CN107023302B (en) * 2017-05-26 2023-08-15 华东交通大学 Micro-disturbance advance small catheter device and application method thereof
CN111021333A (en) * 2019-12-25 2020-04-17 西南交通大学 Spiral steel pile for segmented pressure grouting and grouting process thereof
CN112982368A (en) * 2021-02-02 2021-06-18 中铁工程设计咨询集团有限公司 Underpass railway roadbed grouting device and grouting method thereof
CN112982368B (en) * 2021-02-02 2022-04-19 中铁工程设计咨询集团有限公司 Underpass railway roadbed grouting device and grouting method thereof
CN113062318A (en) * 2021-04-29 2021-07-02 上海长凯岩土工程有限公司 Inclined strut steel pipe top locking type remote constraint bin grouting device and construction method thereof
CN113152457A (en) * 2021-04-29 2021-07-23 上海长凯岩土工程有限公司 Inclined strut steel pipe multi-section type remote restraint bin grouting device and construction method thereof
CN113152457B (en) * 2021-04-29 2024-05-28 上海长凯岩土工程有限公司 Inclined strut steel pipe multi-section type remote constraint bin grouting device and construction method thereof
CN113373931A (en) * 2021-06-18 2021-09-10 南京东土建设科技有限公司 Grouting device with independently controlled upper end and lower end
CN114542797A (en) * 2022-01-26 2022-05-27 中铁十四局集团隧道工程有限公司 Lining sleeve pipe growth reinforcing device and method used in pipe curtain jacking meeting resistance
CN114542797B (en) * 2022-01-26 2022-10-18 中铁十四局集团隧道工程有限公司 Lining sleeve pipe growth reinforcing device and method used in pipe curtain jacking meeting resistance

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Denomination of invention: A segmented grouting method for pipe body

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