CN106189545A - For the composite coating of cast iron valve and prepare painting method - Google Patents

For the composite coating of cast iron valve and prepare painting method Download PDF

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Publication number
CN106189545A
CN106189545A CN201610563527.4A CN201610563527A CN106189545A CN 106189545 A CN106189545 A CN 106189545A CN 201610563527 A CN201610563527 A CN 201610563527A CN 106189545 A CN106189545 A CN 106189545A
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parts
cast iron
coating
titanium dioxide
iron valve
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CN201610563527.4A
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Chinese (zh)
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CN106189545B (en
Inventor
汪军平
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ANHUI TONGLING KELI VALVE Co Ltd
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ANHUI TONGLING KELI VALVE Co Ltd
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Priority to CN201610563527.4A priority Critical patent/CN106189545B/en
Publication of CN106189545A publication Critical patent/CN106189545A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D123/00Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
    • C09D123/02Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D123/04Homopolymers or copolymers of ethene
    • C09D123/06Polyethene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • B05D2202/10Metallic substrate based on Fe
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2518/00Other type of polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2601/00Inorganic fillers
    • B05D2601/20Inorganic fillers used for non-pigmentation effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2601/00Inorganic fillers
    • B05D2601/20Inorganic fillers used for non-pigmentation effect
    • B05D2601/24Titanium dioxide, e.g. rutile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses for the composite coating of cast iron valve and prepare painting method, it includes in parts by weight: the silicon dioxide of 10 20 parts, the Tissuemat E of 25 35 parts, the carborundum of 24 parts, the sodium stannate of 48 parts, the paraffin of 20 30 parts, the titanium dioxide of 26 parts, the Colophonium of 6 10 parts, the zinc oxide of 48 parts, the ceramic powders of 12 16 parts and the phenolic resin of 37 parts.The invention has the beneficial effects as follows and use ceramic powders to replace epoxy resin as the major ingredient of coating, improving anti-wear performance and the heat resistance of coating, coating has certain toughness, can resist stronger impact and not rupture, extend the range of application of cast iron valve.

Description

For the composite coating of cast iron valve and prepare painting method
Technical field
The present invention relates to valve interior surface and process technique, composite coating and preparation thereof particularly for cast iron valve are coated with Coating method.
Background technology
Valve (famen) is the control parts in fluid delivery system, has cut-off, regulation, water conservancy diversion, prevents countercurrently, surely The functions such as pressure, shunting or overflow pressure relief.For the valve of fluid control systems, from simplest stop valve to extremely complex from Various valves used in Ore-controlling Role, its kind and specification are the most various.Valve can be used for controlling sky gas and water, steam, various corruption The flowing of all kinds fluids such as erosion property medium, mud, oil product, liquid metal and radiating medium.Valve also divides according to material For cast iron valve, cast steel valve, stainless valve (201,304,316 etc.), chrome-molybdenum steel valve, Chrominm-molybdenum-vanadium steel valve, dual phase steel Valve, Plastic valve, nonstandard customized valve material such as grade.Cast iron valve is usually used in supply and drain water system, and valve interior surface needs to take Protective measure, coats layer protective layer, and general employing is sprayed paint or spray epoxy, and this valve surface processes technique not ring Protecting, be easily generated secondary pollution, acid resistance, alkali resistance and salt tolerance are undesirable, are easily corroded under acid-alkali salt environment;Same hour hands The defects such as the Minute pores that produces valve foundry goods in casting process, crackle are helpless, affect the smooth of valve interior surface Degree.Above-mentioned technical barrier makes cast iron valve be normally only used for common civilian, industrial water drainage pipeline.
Chinese invention patent application CN201510497208.3 discloses the compound enamel for cast iron valve and system thereof Standby painting method, it includes in parts by weight: the silicon dioxide of 30-40 part, the Pulvis Talci of 10-20 part, the carborundum of 5-10 part, The sodium silicate of 15-25 part, the Borax of 20-30 part, the titanium dioxide of 8-12 part, the activated Calcium carbonate of 6-10 part, the oxidation of 4-8 part Zinc, the epoxy resin of 12-16 part and the polrvinyl chloride of 3-7 part.Although acid resistance, alkali resistance and salt tolerance relatively traditional handicraft has Improve, but wear-resisting the best with heat resistance, and be hit easy fragmentation.
Summary of the invention
The technical problem to be solved in the present invention is the coating formula of existing cast iron valve and prepares painting method existence Many defects, a kind of composite coating for cast iron valve and prepare painting method is provided for this.
The technical scheme is that the composite coating for cast iron valve, it includes in parts by weight: 10-20 part Silicon dioxide, the Tissuemat E of 25-35 part, the carborundum of 2-4 part, the sodium stannate of 4-8 part, the paraffin of 20-30 part, 2-6 part Titanium dioxide, the Colophonium of 6-10 part, the zinc oxide of 4-8 part, the ceramic powders of 12-16 part and the phenolic resin of 3-7 part.
For cast iron valve composite coating prepare painting method, it comprises the following steps: (1), the preparation of batch mixing: will The zinc oxide mix homogeneously of the ceramic powders of 12-16 part, the Colophonium of 6-10 part and 4-8 part is ground into powder mixture, puts into 10-20min it is incubated after being preheated to 200-250 DEG C with the speed of 4-6 DEG C/min in reactor, then with 80-100r/ under 2-4MPa The speed stirring 20-30min of min forms batch mixing;(2), the preparation of sizing material: by the phenolic resin of 3-7 part, the dioxy of 10-20 part The carborundum mix homogeneously of SiClx, the Tissuemat E of 25-35 part and 2-4 part is ground into powder mixture, puts into banbury Carrying out mixing 10-15min, mixing process adds the titanium dioxide of 2-6 part at twice, adds the titanium dioxide of 40% for the first time, Second time adds the titanium dioxide of 60%, starts discharge when temperature reaches 500-520 DEG C, and the material of discharge naturally cools to room temperature Obtain sizing material;(3), the preparation of blend glue stuff: batch mixing and sizing material are mixed and puts into centrifuge centrifugal 6-8min formation epoxy glue Material, centrifugal rotational speed is 100-140r/min, and while being centrifuged, temperature maintains 500-520 DEG C;(4), coating: cast iron valve is soaked Take out after standing 20-30min in entering blend glue stuff, put into baking oven is dried at 120-130 DEG C and both must.
The invention has the beneficial effects as follows and use ceramic powders to replace epoxy resin as the major ingredient of coating, improve the resistance to of coating Mill performance and heat resistance, coating has certain toughness, can resist stronger impact and not rupture, extend cast iron valve Range of application, during coating use infiltration-dry so that uniform coating thickness.
Detailed description of the invention
For the composite coating of cast iron valve, it includes in parts by weight: the silicon dioxide of 10-20 part, 25-35 part poly- Ethylene waxes, the carborundum of 2-4 part, the sodium stannate of 4-8 part, the paraffin of 20-30 part, the titanium dioxide of 2-6 part, the pine of 6-10 part Perfume, the zinc oxide of 4-8 part, the ceramic powders of 12-16 part and the phenolic resin of 3-7 part.
For cast iron valve composite coating prepare painting method, it comprises the following steps: (1), the preparation of batch mixing: will The zinc oxide mix homogeneously of the ceramic powders of 12-16 part, the Colophonium of 6-10 part and 4-8 part is ground into powder mixture, puts into 10-20min it is incubated after being preheated to 200-250 DEG C with the speed of 4-6 DEG C/min in reactor, then with 80-100r/ under 2-4MPa The speed stirring 20-30min of min forms batch mixing;(2), the preparation of sizing material: by the phenolic resin of 3-7 part, the dioxy of 10-20 part The carborundum mix homogeneously of SiClx, the Tissuemat E of 25-35 part and 2-4 part is ground into powder mixture, puts into banbury Carrying out mixing 10-15min, mixing process adds the titanium dioxide of 2-6 part at twice, adds the titanium dioxide of 40% for the first time, Second time adds the titanium dioxide of 60%, starts discharge when temperature reaches 500-520 DEG C, and the material of discharge naturally cools to room temperature Obtain sizing material;(3), the preparation of blend glue stuff: batch mixing and sizing material are mixed and puts into centrifuge centrifugal 6-8min formation epoxy glue Material, centrifugal rotational speed is 100-140r/min, and while being centrifuged, temperature maintains 500-520 DEG C;(4), coating: cast iron valve is soaked Take out after standing 20-30min in entering blend glue stuff, put into baking oven is dried at 120-130 DEG C and both must.
Below in conjunction with embodiment, the present invention will be further described.
Embodiment 1: for the composite coating of cast iron valve, it includes in parts by weight: the silicon dioxide of 10 parts, 25 parts Tissuemat E, the carborundum of 2 parts, the sodium stannate of 4 parts, the paraffin of 20 parts, the titanium dioxide of 2 parts, the Colophonium of 6 parts, the oxidation of 4 parts Zinc, the ceramic powders of 12 parts and the phenolic resin of 3 parts.
For cast iron valve composite coating prepare painting method, it comprises the following steps: (1), the preparation of batch mixing: will The zinc oxide mix homogeneously of the ceramic powders of 12 parts, the Colophonium of 6 parts and 4 parts is ground into powder mixture, puts into reactor It is incubated 10min after being preheated to 200 DEG C with the speed of 4 DEG C/min, then stirs 20min formation with the speed of 80r/min under 2MPa Batch mixing;(2), the preparation of sizing material: by the phenolic resin of 3 parts, the silicon dioxide of 10 parts, the Tissuemat E of 25 parts and the carbonization of 2 parts Silicon mix homogeneously is ground into powder mixture, puts into banbury and carries out mixing 10min, and mixing process adds 2 at twice The titanium dioxide of part, adds the titanium dioxide of 40% for the first time, and second time adds the titanium dioxide of 60%, when temperature reaches 500 DEG C Time start discharge, the material of discharge naturally cools to room temperature and obtains sizing material;(3), the preparation of blend glue stuff: batch mixing and sizing material are mixed Putting into the centrifugal 6min of centrifuge and form blend glue stuff, centrifugal rotational speed is 100r/min, and while being centrifuged, temperature maintains 500 ℃;(4), coating: take out after standing 20min in cast iron valve is immersed blend glue stuff, put in baking oven and both dry at 120 DEG C ?.
Embodiment 2: for the composite coating of cast iron valve, it includes in parts by weight: the silicon dioxide of 15 parts, 30 parts Tissuemat E, the carborundum of 3 parts, the sodium stannate of 6 parts, the paraffin of 25 parts, the titanium dioxide of 4 parts, the Colophonium of 8 parts, the oxidation of 6 parts Zinc, the ceramic powders of 14 parts and the phenolic resin of 5 parts.
For cast iron valve composite coating prepare painting method, it comprises the following steps: (1), the preparation of batch mixing: will The zinc oxide mix homogeneously of the ceramic powders of 14 parts, the Colophonium of 8 parts and 6 parts is ground into powder mixture, puts into reactor It is incubated 15min after being preheated to 225 DEG C with the speed of 5 DEG C/min, then stirs 25min formation with the speed of 90r/min under 3MPa Batch mixing;(2), the preparation of sizing material: by the phenolic resin of 5 parts, the silicon dioxide of 15 parts, the Tissuemat E of 30 parts and the carbonization of 3 parts Silicon mix homogeneously is ground into powder mixture, puts into banbury and carries out mixing 12min, and mixing process adds 4 at twice The titanium dioxide of part, adds the titanium dioxide of 40% for the first time, and second time adds the titanium dioxide of 60%, when temperature reaches 510 DEG C Time start discharge, the material of discharge naturally cools to room temperature and obtains sizing material;(3), the preparation of blend glue stuff: batch mixing and sizing material are mixed Putting into the centrifugal 7min of centrifuge and form blend glue stuff, centrifugal rotational speed is 120r/min, and while being centrifuged, temperature maintains 510 ℃;(4), coating: take out after standing 25min in cast iron valve is immersed blend glue stuff, put in baking oven and both dry at 125 DEG C ?.
Embodiment 3: for the composite coating of cast iron valve, it includes in parts by weight: the silicon dioxide of 20 parts, 35 parts Tissuemat E, the carborundum of 4 parts, the sodium stannate of 8 parts, the paraffin of 30 parts, the titanium dioxide of 6 parts, the Colophonium of 10 parts, 8 parts Zinc oxide, the ceramic powders of 16 parts and the phenolic resin of 7 parts.
For cast iron valve composite coating prepare painting method, it comprises the following steps: (1), the preparation of batch mixing: will The zinc oxide mix homogeneously of the ceramic powders of 16 parts, the Colophonium of 10 parts and 8 parts is ground into powder mixture, puts into reactor It is incubated 20min after being preheated to 250 DEG C with the speed of 6 DEG C/min, then stirs 30min formation with the speed of 100r/min under 4MPa Batch mixing;(2), the preparation of sizing material: by the phenolic resin of 7 parts, the silicon dioxide of 20 parts, the Tissuemat E of 35 parts and the carbonization of 4 parts Silicon mix homogeneously is ground into powder mixture, puts into banbury and carries out mixing 15min, and mixing process adds 6 at twice The titanium dioxide of part, adds the titanium dioxide of 40% for the first time, and second time adds the titanium dioxide of 60%, when temperature reaches 520 DEG C Time start discharge, the material of discharge naturally cools to room temperature and obtains sizing material;(3), the preparation of blend glue stuff: batch mixing and sizing material are mixed Putting into the centrifugal 8min of centrifuge and form blend glue stuff, centrifugal rotational speed is 140r/min, and while being centrifuged, temperature maintains 520 ℃;(4), coating: take out after standing 30min in cast iron valve is immersed blend glue stuff, put in baking oven and both dry at 130 DEG C ?.
The invention ceramic powders, Colophonium and zinc oxide are formed in reactor batch mixing, by phenolic resin, two Silicon oxide, Tissuemat E and carborundum form sizing material in banbury, then are mixed into blend glue stuff in centrifuge so that mixing Sizing material has high-wear resistance and the high-fire resistance energy of ceramic powders, and the acid resistance of sizing material, alkali resistance and salt tolerance concurrently, extension The range of application of cast iron valve, the painting method of step (4) can guarantee the high knot of coating and cast iron valve to greatest extent Right, cast iron valve is immersed in blend glue stuff and stand again low temperature (120-130 DEG C) and dry that to may insure that coating is formed smooth Degree, the uniformity and smoothness, the mechanical strength of coating is high, does not has shrinkage cavity and pin hole, and surface gloss is high.

Claims (2)

1., for the composite coating of cast iron valve, it is characterized in that it includes in parts by weight: the silicon dioxide of 10-20 part, 25-35 The Tissuemat E of part, the carborundum of 2-4 part, the sodium stannate of 4-8 part, the paraffin of 20-30 part, the titanium dioxide of 2-6 part, 6-10 part Colophonium, the zinc oxide of 4-8 part, the ceramic powders of 12-16 part and the phenolic resin of 3-7 part.
2. the composite coating for cast iron valve as claimed in claim 1 prepare painting method, it is characterized in that it include with Lower step: (1), the preparation of batch mixing: by the zinc oxide mix homogeneously of the ceramic powders of 12-16 part, the Colophonium of 6-10 part and 4-8 part Be ground into powder mixture, puts into insulation 10-after reactor is preheated to 200-250 DEG C with the speed of 4-6 DEG C/min 20min, then stir 20-30min formation batch mixing with the speed of 80-100r/min under 2-4MPa;(2), the preparation of sizing material: by 3- The carborundum mix homogeneously of phenolic resin, the silicon dioxide of 10-20 part, the Tissuemat E of 25-35 part and 2-4 part of 7 parts grinds Powdered mixture, puts into banbury and carries out mixing 10-15min, and mixing process adds the titanium dioxide of 2-6 part at twice Titanium, adds the titanium dioxide of 40% for the first time, and second time adds the titanium dioxide of 60%, starts when temperature reaches 500-520 DEG C Discharge, the material of discharge naturally cools to room temperature and obtains sizing material;(3), the preparation of blend glue stuff: batch mixing and sizing material are mixed put into from In scheming, centrifugal 6-8min forms blend glue stuff, and centrifugal rotational speed is 100-140r/min, and while being centrifuged, temperature maintains 500- 520℃;(4), coating: take out after standing 20-30min in cast iron valve is immersed blend glue stuff, put in baking oven at 120-130 Dry at DEG C and both obtained.
CN201610563527.4A 2016-07-18 2016-07-18 The preparation coating method of composite coating for cast iron valve Active CN106189545B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101360796A (en) * 2005-12-12 2009-02-04 纳米X有限公司 Coating material for protecting metals, especially steel, from corrosion and/or scaling, method for coating metals and metal element
CN104610841A (en) * 2015-01-20 2015-05-13 安徽斯瑞尔阀门有限公司 Nano-ceramic-modified epoxy resin paint as well as application thereof to metal valves
CN105060714A (en) * 2015-08-14 2015-11-18 铜陵天海流体控制股份有限公司 Composite enamel for cast iron valve, and preparation and coating method for composite enamel
KR20160012718A (en) * 2014-07-25 2016-02-03 강남제비스코 주식회사 The painting method of leaf springs by anti-corrosive coating composition with high corrosion resistance

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101360796A (en) * 2005-12-12 2009-02-04 纳米X有限公司 Coating material for protecting metals, especially steel, from corrosion and/or scaling, method for coating metals and metal element
KR20160012718A (en) * 2014-07-25 2016-02-03 강남제비스코 주식회사 The painting method of leaf springs by anti-corrosive coating composition with high corrosion resistance
CN104610841A (en) * 2015-01-20 2015-05-13 安徽斯瑞尔阀门有限公司 Nano-ceramic-modified epoxy resin paint as well as application thereof to metal valves
CN105060714A (en) * 2015-08-14 2015-11-18 铜陵天海流体控制股份有限公司 Composite enamel for cast iron valve, and preparation and coating method for composite enamel

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