CN106188612A - A kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology - Google Patents

A kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology Download PDF

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CN106188612A
CN106188612A CN201510221652.2A CN201510221652A CN106188612A CN 106188612 A CN106188612 A CN 106188612A CN 201510221652 A CN201510221652 A CN 201510221652A CN 106188612 A CN106188612 A CN 106188612A
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fermentation
surfactant
ligno
cellulose hydrolysate
recovery technology
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CN106188612B (en
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张宗超
刘秀梅
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Dalian Institute of Chemical Physics of CAS
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Abstract

The present invention provides a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology, belongs to biomass degradation producing fuel ethyl alcohol by ferment field.The ligno-cellulose hydrolysate of this heat chemistry pretreatment such as technology acidolysis or steam explosion, it is not necessary to detoxification treatment, directly adjust pH value, add surfactant, access saccharomyces cerevisiae carry out alcohol fermentation after be directly separated recovery yeast cells;The enrichment of surfactant, fermentation inhibitor, buffer agent is realized while distillation ethanol;Realize surfactant by extractive fermentation mortifier, buffer agent reclaims with the integrated separation of fermentation inhibitor.Advantage of the present invention is: not only increase the efficiency that recycles of yeast, and achieve surfactant, buffer agent, the coupling of fermentation inhibitor are reclaimed again;Relative to the process of distillation ethanol, surfactant reclaims the most additionally increases energy expenditure, and recovery process is simple, effectively reduces pollution, reduces cost fall, has been pushed further into the process of industrialization of cellulosic ethanol.

Description

A kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology
Technical field
The present invention relates to biomass material degraded and produce alcohol fuel field by fermentation technology, be specifically related to one Plant the surfactant recovery method to ligno-cellulose hydrolysate detoxification.
Background technology
Along with the exhaustion day by day of fossil energy and increasingly sharpening of environmental pollution, renewable and clean energy resource fuel second The development and utilization of alcohol receives the extensive concern of people.Traditional alcohol fermentation with sugar or starch as raw material, Both of which is the main source of food, with grain for raw material production alcohol fuel structure safe to world food Become threat, find other raw material substitution grain imperative.Lignocellulose enriches the most Biomass resource, with lignocellulose for raw material production alcohol fuel not only can effectively alleviating energy crisis, subtract Light environmental pollution, and meet the target of sustainable development of the extensive petroleum replacing of future fuel ethanol, have Great economic worth and social meaning.
Lignocellulose is converted into ethanol it is generally required to four steps: heat-chemistry pretreatment, cellulase hydrolysis, Fermentable and distillation.Pretreatment needs to complete under severe conditions, the wood of ability destruction height polymerization The structure of quality, cellulose and hemicellulose so that ensuing cellulase hydrolysis is possibly realized.Acidolysis Or the conditions such as the high temperature of heat chemistry preprocessing process, high pressure such as steam explosion can make to generate in hydrolyzed solution or discharge The fermentation inhibitors such as organic acid, furans and phenols, these compounds are to saccharomycetic normal growth and second Alcohol sweat produces strong inhibition effect, has become as a main barrier of cellulosic ethanol large-scale production Hinder.
Therefore, the ligno-cellulose hydrolysate to pretreatment carries out detoxification treatment and seems and be even more important.Literary composition at present Offer the poison-removing method of report mainly include washing detoxification, physics detoxification (air-extraction, membrane separation process are concentrated in vacuo), Chemical detoxication (Calx neutralization, activated carbon adsorption, ion exchange, solvent extraction), biological detoxication.Such as literary composition Offer Bioprocess Biosyst Eng (2013) 36:659 666 use active carbon adsorption discuss furfural, The impact on yeast cell growth speed of the fermentation inhibitor such as HMF, levulic acid;Patent CA102226204B Disclose the poison-removing method of a kind of lignocellulose ethanol fermentation liquid, solvable by adding in pending sugar liquid Property electrolytic salt post-heating obtain constant temperature material liquid and carry out Membrane Materials by membrane module and remove in sugar liquid rear supervention Ferment produces the material of inhibitory action., the mode such as washing, physics, chemical detoxication consume great lot of water resources, Equipment investment cost height and complex process, and detoxification efficiency is poor, sugar loss is serious.This laboratory passes through Nonionic surfactant is added, to fermentation strain while alcohol fermentation in ligno-cellulose hydrolysate Carry out protecting outside chemistry, improve the yeast cells toleration to fermentation inhibitor, thus improve cellulosic ethanol Fermentation efficiency (CN 201410280800.3 and CN 201410454864.0).
But during separation of ethanol, the discharge of wastewater containing nonionic surfactant and fermentation inhibitor is led Cause environmental pollution;And surfactant is fine chemicals, toxicity inhibition thing also can pass through chemical conversion system High level chemicals, reclaims surfactant and fermentation inhibitor is possible not only to reduce pollution, can also effectively drop Low cost.
Summary of the invention
For the deficiencies in the prior art, the present invention provides a kind of fermentation of ligno-cellulose hydrolysate process surface to live Property agent recovery technology.A kind of fermentation of ligno-cellulose hydrolysate process surfactant that the present invention proposes reclaims Technology, first basic ideas carry out solid-liquid separation and reclaim yeast cells fermentation liquid;Then liquid is being carried out The enrichment of surfactant and fermentation inhibitor is realized while distillation ethanol;Finally pass through organic solvent extracting again Take fermentation inhibitor and can realize the integrated separation recovery of surfactant, fermentation inhibitor.
In order to realize the object of the invention, for the support that the thought offer of the present invention is clear and definite, the method comprises the steps of firstly, preparing A series of ligno-cellulose hydrolysate model things, then add yeast cells, surfactant, adjustment pH After ferment.Carrying out solid-liquid separation after fermentation, be separately recovered insoluble matter and supernatant, insoluble matter is yeast Cell is recycling;Supernatant is carried out containing surfactant, fermentation inhibitor, buffer agent.To supernatant Carry out distilling, extract, redistillation, distillation residue predominantly surfactant, buffer agent can be directly used for Sweat next time, fermentation inhibitor is extracted collection and can be used for chemical conversion high level chemicals.
A kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology, according to following steps Carry out: the ligno-cellulose hydrolysate of the heat chemistry pretreatment such as acidolysis or steam explosion, be not required to detoxification treatment, Directly add buffer to adjust pH value, interpolation surfactant, access after Ethanol in Saccharomyces cerevisiae ferments surface Activating agent and fermentation inhibitor carry out integrated separation recovery.
Described Surfactant and fermentation inhibitor carry out integrated separation recovery, first carry out fermentation liquid Solid-liquid separation reclaims yeast cells;Then carry out liquid distilling realize while ethanol surfactant, Fermentation inhibitor, the enrichment of buffer agent;Realize surface by organic solvent extraction fermentation inhibitor the most again to live Property agent, the integrated separation of buffer agent and fermentation inhibitor reclaim.
The concentration of described surfactant is 0~0.4g/mL hydrolyzed solution, and the cell of described saccharomyces cerevisiae is dense Degree is: 0.13*108Hundred million-1.4*109Individual/m.
Described fermentation temperature is 30-39 DEG C, and fermentation time is 4~100h;The pH of buffer is 4.0~5.5; Vapo(u)rizing temperature is 30-100 DEG C, and distillation pressure is-0.01Mpa~-0.1Mpa, and distillation time is 10 minutes-120 Minute.
Described lignocellulose is from agricultural wastes, forestry waste, special energy crop or/and each Plant the garbage of cellulose;
Described agricultural wastes are that wheat stalk, corn straw are or/and Caulis et Folium Oryzae;
Described forestry waste be lumbering produce branch and leaf, discarded wood is or/and wood flour;
Described special energy crop is sugar grass or/and Ramulus Salicis Babylonicae journey;
The garbage of described various cellulose is that urban solid garbage, waste paper are or/and bagasse.
Described ligno-cellulose hydrolysate contains one or more fermentable sugars such as glucose, xylose, can send out Ferment sugar concentration is 60-500g/L.
Described ligno-cellulose hydrolysate contains fermentation inhibitor, and fermentation inhibitory substrate concentration is 0~6.0g/L; Described fermentation inhibitor is phenol, guaiacol, vanillin, 5 hydroxymethyl furfural (HMF), furfural, second One or more of acyl propanoic acid or acetic acid.
Described described surfactant be Polyethylene Glycol, poly glycol monomethyl ether, NHD, At least one in polydimethylsiloxane, tween;It is preferably Polyethylene Glycol.
The molecular weight of described surfactant polyethylene is 200-8000;It is preferably 200-2000.
Described organic solvent is:
Described pH buffer agent is: Acetic acid-sodium acetate, citric acid-sodium citrate, phosphoric acid-sodium phosphate, sulphuric acid are molten Liquid.
Hinge structure, lives in a kind of ligno-cellulose hydrolysate detoxification sweat surface that the present invention proposes Property agent recovery method is as it is shown in figure 1, the method has the advantage that the present invention is during separating alcohol Synchronize to achieve the enrichment of surfactant, buffer agent, yeast cells, do not increase any extra energy and disappear Consumption;Then the surfactant of enrichment is realized surfactant, buffer agent, fermentation inhibitor by extraction Integrated separation reclaim.Fermentation inhibitor can be used for producing high level chemicals, improves lignocellulose further The atom utilization of raw material.Sum it up, the recovery technology of surfactant enters one during cellulose production Step has promoted cellulosic ethanol process of industrialization, is with a wide range of applications.
Accompanying drawing explanation
Fig. 1 surfactant, yeast, buffer agent integration recycle schematic diagram.
The cycling and reutilization schematic diagram of Fig. 2 yeast.
The common loop recycling schematic diagram of Fig. 3 surfactant and yeast.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described further, but protection scope of the present invention is not subject to The restriction of embodiment, the content described in following embodiment and description simply illustrates the principle of the present invention, Without departing from the spirit and scope, the present invention also has various changes and modifications, these changes Both fall within the range of claimed invention with improvement.Claimed scope is by appended right Claim and equivalent thereof define.
It addition, what deserves to be explained is, in following embodiment, in fermentation liquid, the assay of each component thing uses High performance liquid chromatograph (Agilent 1260), calculates its conversion ratio, ethanol yield according to the inventory of substrate, depends on According to ethanol quality, activated water and pH liquid long-pending calculating concentration of alcohol in fermentation liquid.
Chromatographic condition is: ion exchange column, and column temperature is 65 DEG C, refractive index detection device, and detector is 50 DEG C; Flowing phase: 5Mm H2SO4, flow velocity 0.6ml/min, sample size 25uL.
Embodiment 1
Ligno-cellulose hydrolysate model thing 20mL, the wherein 71g.L Han concentration of glucose-1, mixing mortifier (phenol, guaiacol, vanillin, HMF, furfural, levulic acid mixture) (2.0g.L-1), add 0.2g.mL-1PEG-400 (is not added with PEG) in comparative example, add barm cell concentration 0.8*108~ 0.96*108Individual/mL, is adjusted to 4.3 by pH value, puts in shaking table and shakes, fermentation 48 under the conditions of 33 DEG C Hour.Carrying out solid-liquid separation after fermentation, the yeast cells of recovery is directly used in fermentation next time.Glucose converts Rate, concentration of alcohol are the most as shown in Figure 2.From figure, comparative example data are not it can be seen that fermentation system adds During PEG, glucose converts hardly, and yeast cells is almost the most dead, it is impossible to recycling.And when sending out After adding PEG in ferment system, glucose complete 100% converts and obtains 32g.L-1Ethanol;Recovery yeast is used In sweat next time, the glucose of 90% still can be made to convert and can obtain 25g.L-1Ethanol;Even if ferment The second time circulation of blast cell still can make the glucose of 40% convert and produce ethanol, the addition of this explanation PEG Substantially improve the yeast cells toleration to fermentation inhibitor.
Embodiment 2
Ligno-cellulose hydrolysate model thing 20mL, the wherein 71g.L Han concentration of glucose-1, mixing mortifier (phenol, guaiacol, vanillin, HMF, furfural, levulic acid mixture) (2.0g.L-1), add 0.2g.mL-1PEG-1000, adds barm cell concentration 0.8*108~0.96*108Individual/mL, uses sulfuric acid solution PH value is adjusted to 4.3, puts in shaking table and shake, ferment 48 hours under the conditions of 33 DEG C.Ferment laggard Row solid-liquid separation, supernatant liquid carries out distilling, extracts, redistillation, remaining liq be surfactant, Buffer agent can be directly used for sweat (such as Fig. 1) next time together with the yeast reclaimed, and adds part Yeast. PEG-1000 circulates 3 results as shown in Figure 3 altogether with the yeast of recovery.It can be seen that PEG-1000 Can be with recycling, inversion rate of glucose and concentration of alcohol remain unchanged substantially.
Embodiment 3
Experimental procedure is identical with embodiment 2, and difference is adding 0.2g.mL-1PEG-200, glucose converts Rate, ethanol yield and concentration data are shown in Table 1. as can be seen from the table, PEG-200 can with recycling, After three circulations, glucose converts completely, and concentration of alcohol remains unchanged substantially.
Table 1 inversion rate of glucose, concentration of alcohol data
Embodiment 4
Ligno-cellulose hydrolysate model thing 20mL, the wherein 70g.L Han concentration of glucose-1, phenol, more wound Wood phenol (2.0g.L-1), 0.2g.mL-1PEG-800, adds barm cell concentration 0.8*108~0.96*108Individual / mL, is adjusted to 4.3 with sulfuric acid solution by pH value, puts in shaking table and shakes, fermentation 48 under the conditions of 33 DEG C Hour.Carrying out solid-liquid separation after fermentation, supernatant liquid carries out distilling, extracts, redistillation, and remaining liq is i.e. Sweat next time is can be directly used for for surfactant, buffer agent.PEG-800 reclaims circulation 3 times altogether Result is as shown in table 2.As can be seen from the table, PEG-800 can be with recycling, inversion rate of glucose And concentration of alcohol remains unchanged substantially.
Table 2 inversion rate of glucose, concentration of alcohol data
Embodiment 5
Ligno-cellulose hydrolysate model thing 20mL, the wherein 400g.L Han concentration of glucose-1, phenol 1.0 g.L-1, add 0.2g.mL-1PEG-600, adds barm cell concentration 5*108Individual/mL, will with sulfuric acid solution PH value is adjusted to 4.3, puts in shaking table and shakes, and ferments 72 hours under the conditions of 33 DEG C.Carry out after fermentation Solid-liquid separation, supernatant liquid carries out distilling, extracts, redistillation, and remaining liq is surfactant, slow Electuary can be directly used for sweat (such as Fig. 1) next time together with the yeast reclaimed, and adds part Yeast. It is as shown in table 3 that PEG-600 and the yeast of recovery circulate 3 results altogether.As can be seen from the table, PEG-600 Can be with recycling, after three circulations, glucose converts completely, and concentration of alcohol remains unchanged substantially.
Table 3 inversion rate of glucose, concentration of alcohol data
Embodiment 6
Experimental procedure is identical with embodiment 5, and difference is 4.3 adjusting pH with Acetic acid-sodium acetate, glucose Conversion ratio, ethanol yield and concentration data are shown in Table 4. as can be seen from the table, and PEG-600 can reclaim profit again With, after three circulations, glucose converts completely, and concentration of alcohol remains unchanged substantially.
Table 4 inversion rate of glucose, concentration of alcohol data
Embodiment 7
Experimental procedure is identical with embodiment 5, difference be fermentation temperature be 39 DEG C, surfactant is PEG-2000, inversion rate of glucose, ethanol yield and concentration data are shown in Table 5. as can be seen from the table, PEG-2000 can be with recycling, and after three circulations, glucose converts completely, and concentration of alcohol maintains not substantially Become.
Table 5 inversion rate of glucose, concentration of alcohol data
Embodiment 8
Experimental procedure is identical with embodiment 5, difference be fermentation temperature be 30 DEG C, surfactant is PEG-1500, inversion rate of glucose, ethanol yield and concentration data are shown in Table 6. as can be seen from the table, PEG-1500 can be with recycling, and after three circulations, glucose converts completely, and concentration of alcohol maintains not substantially Become.
Table 6 inversion rate of glucose, concentration of alcohol data
Embodiment 9
Experimental procedure is identical with embodiment 2, and difference is adding 0.2g.mL-1PEG-4000, glucose turns Rate, ethanol yield and concentration data are shown in Table 7. as can be seen from the table, and PEG-4000 can reclaim profit again With, after three circulations, glucose converts completely, and concentration of alcohol remains unchanged substantially.
Table 7 inversion rate of glucose, concentration of alcohol data
Embodiment 10
Experimental procedure is identical with embodiment 2, and difference is adding 0.2g.mL-1PEG-6000, glucose turns Rate, ethanol yield and concentration data are shown in Table 8. as can be seen from the table, and PEG-6000 can reclaim profit again With, after three circulations, glucose converts completely, and concentration of alcohol remains unchanged substantially.
Table 8 inversion rate of glucose, concentration of alcohol data
Embodiment 11
Experimental procedure is identical with embodiment 2, and difference is adding 0.2g.mL-1Tween 80, glucose converts Rate, ethanol yield and concentration data are shown in Table 9. as can be seen from the table, tween 80 can with recycling, After three circulations, glucose converts completely, and concentration of alcohol remains unchanged substantially.
Table 9 inversion rate of glucose, concentration of alcohol data
Embodiment 12
Experimental procedure is identical with embodiment 2, and difference is adding 0.2g.mL-1Poly glycol monomethyl ether, Fructus Vitis viniferae Sugar conversion ratio, ethanol yield and concentration data are shown in Table 10. as can be seen from the table, and poly glycol monomethyl ether can With recycling, after three circulations, glucose converts completely, and concentration of alcohol remains unchanged substantially.
Table 10 inversion rate of glucose, concentration of alcohol data
Embodiment 13
Experimental procedure is identical with embodiment 2, and difference is adding 0.2g.mL-1NHD, Fructus Vitis viniferae Sugar conversion ratio, ethanol yield and concentration data are shown in Table 11. as can be seen from the table, and NHD can With recycling, after three circulations, glucose converts completely, and concentration of alcohol remains unchanged substantially.
Table 10 inversion rate of glucose, concentration of alcohol data

Claims (11)

1. a fermentation of ligno-cellulose hydrolysate process surfactant recovery technology, it is characterized in that following the steps below: the ligno-cellulose hydrolysate of the heat chemistry pretreatment such as acidolysis or steam explosion, it is not required to detoxification treatment, directly adds Surfactant after buffer adjusts pH value, interpolation surfactant, access Ethanol in Saccharomyces cerevisiae fermentation and carry out integrated separation recovery with fermentation inhibitor.
2. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterized in that: described Surfactant and fermentation inhibitor carry out integrated separation recovery, first fermentation liquid is carried out solid-liquid separation and reclaims yeast cells;Then while carrying out distilling ethanol, realize the enrichment of surfactant, fermentation inhibitor, buffer agent to liquid;The last integrated separation recovery being realized surfactant, buffer agent and fermentation inhibitor again by organic solvent extraction fermentation inhibitor.
3. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterised in that the concentration of described surfactant is 0~0.4g/mL hydrolyzed solution, and the cell concentration of described saccharomyces cerevisiae is: 0.13*108Hundred million-1.4*109Individual/mL.
4. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterised in that: described fermentation temperature is 30-39 DEG C, and fermentation time is 4~100h;The pH of buffer is 4.0~5.5;Vapo(u)rizing temperature is 30-100 DEG C, and distillation pressure is-0.01Mpa~-0.1Mpa, and distillation time is 10 minutes-120 minutes.
5. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterised in that: described lignocellulose is from agricultural wastes, forestry waste, special energy crop or/and the garbage of various cellulose;
Described agricultural wastes are that wheat stalk, corn straw are or/and Caulis et Folium Oryzae;
Described forestry waste be lumbering produce branch and leaf, discarded wood is or/and wood flour;
Described special energy crop is sugar grass or/and Ramulus Salicis Babylonicae journey;
The garbage of described various cellulose is that urban solid garbage, waste paper are or/and bagasse.
6. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterized in that: described ligno-cellulose hydrolysate contains one or more fermentable sugars such as glucose, xylose, fermentable sugars concentration is 60-500g/L.
7. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterised in that: described ligno-cellulose hydrolysate contains fermentation inhibitor, and fermentation inhibitory substrate concentration is 0~6.0g/L;
Described fermentation inhibitor is one or more of phenol, guaiacol, vanillin, 5 hydroxymethyl furfural (HMF), furfural, levulic acid or acetic acid.
8. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterised in that described described surfactant is at least one in Polyethylene Glycol, poly glycol monomethyl ether, NHD, polydimethylsiloxane, tween;It is preferably Polyethylene Glycol.
9. according to the recovery technology of a kind of ligno-cellulose hydrolysate detoxification sweat surfactant described in claim 8, it is characterised in that the molecular weight of described surfactant polyethylene is 200-8000;It is preferably 200-2000.
10. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterised in that described organic solvent is: benzene, toluene, ether, ethyl acetate, n-butyl ether, petroleum ether, dimethyl sulfoxide or methyl iso-butyl ketone (MIBK).
11. according to a kind of fermentation of ligno-cellulose hydrolysate process surfactant recovery technology described in claim 1, it is characterised in that: described pH buffer agent is: Acetic acid-sodium acetate, citric acid-sodium citrate, phosphoric acid-sodium phosphate or sulfuric acid solution.
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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN109706273A (en) * 2017-10-26 2019-05-03 中国科学院大连化学物理研究所 A kind of method of phosphorus pentoxide catalysis lignocellulosic hydrolysed ferment
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