CN106186987A - Corn straw Plant fiber's thermal-insulation masonry wall material fabrication process - Google Patents

Corn straw Plant fiber's thermal-insulation masonry wall material fabrication process Download PDF

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Publication number
CN106186987A
CN106186987A CN201610546943.3A CN201610546943A CN106186987A CN 106186987 A CN106186987 A CN 106186987A CN 201610546943 A CN201610546943 A CN 201610546943A CN 106186987 A CN106186987 A CN 106186987A
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Prior art keywords
corn straw
straw
fiber
mix
content
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CN201610546943.3A
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CN106186987B (en
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牛伯羽
吕文胜
常广利
王显利
李春风
冷冰
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Beihua University
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Beihua University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/023Chemical treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/04Heat treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials

Abstract

The present invention is to utilize high temperature technology and chemical method that corn straw carries out pyrolysis processing, solves corn straw as problems such as can going mouldy and damage by worms during building masonry material.Corn straw is as a kind of natural macromolecular material, because himself containing abundant nutrient substance, when applying as building masonry material, the harm can gone mouldy and damage by worms so that it is occur that thermal and insulating performance declines, intensity declines the even phenomenon such as overall structure destruction.By high temperature technology, corn straw is carried out pyrolysis processing, both on the premise of having can guarantee that the advantages such as insulation that corn straw self is good, heat insulation and sound insulation, the phenomenon such as it can be overcome again in use to go mouldy and damage by worms, thus improve that corn straw is bad as durability during building masonry material and the problem such as economic benefit is the best.

Description

Corn straw Plant fiber's thermal-insulation masonry wall material fabrication process
Technical field
The present invention relates to building engineering field, be a kind of corn plant fiber masonry material with self-heat conserving, high-durability Material way.
Background technology:
Corn straw is a kind of natural macromolecular material, has good heat insulating effect.Its Main Ingredients and Appearance cellulose, half is fine Dimension is plain, lignin and a small amount of extract composition, and during using corn straw as building masonry material, straw meeting is because self is foster Part is gone mouldy, and the corn straw after going mouldy self is declined by corrosion failure, weatherability and durability, the most whole masonry material Destruction disintegrated by material.The present invention utilizes harmless processing method to process corn straw, and the corn straw after process is with special Inorganic coagulation material carries out mix and makes green material.
Summary of the invention:
The present invention seeks to utilize high temperature technology and chemical method that corn straw carries out pyrolysis processing, solve corn straw As problems such as can going mouldy and damage by worms during building masonry material.Corn straw is as a kind of natural macromolecular material, because of it Self contain abundant nutrient substance, when applying as building masonry material, the harm can gone mouldy and damage by worms, make It occurs that thermal and insulating performance declines, intensity declines the even phenomenon such as overall structure destruction.By high temperature technology to Semen Maydis Straw carries out pyrolysis processing, on the premise of both having can guarantee that the advantages such as insulation that corn straw self is good, heat insulation and sound insulation, again can The phenomenon such as overcome it in use to go mouldy and to damage by worms, thus improve corn straw as durable during building masonry material Property the problems such as bad and economic benefit is the best.
Corn straw make 15MM ~ 50MM thickness not wait aggregate, by 2.50MM, 5.00MM, 10.00MM, 16.00MM, 20.00MM, 25.00MM, 31.50MM, 40.00MM, 50.00MM square hole screen sieves, and corn straw is thin Degree modulus controls between 15 ~ 20.Aggregate after sieving is carried out pyrolysis processing, and pyrolysis temperature is at 490 DEG C--between 550 DEG C. In order to prevent corn straw from burning in processing procedure, injecting purity in processing stove is the nitrogen of more than 90%.After process Corn straw main chemical be, SiO2Content is 32 ~ 45%, Al2O3Content is 1 ~ 4%, Fe2O3Content is 0.7 ~ 3%, K2O Content 2.2 ~ 5.4%, Na2O content is less than 0.09, and corn straw parses tar, CO simultaneously2、CO、CH4、H2Etc. substantial amounts of gas Body, gas, after water-cooled or steam cool down, can be fabricated to straw vinegar liquid.
In order to improve the compatibility between fiber and Binder Materials, the straw concentration that pyrolysis is completed is 25 ~ 40% alkenes The polymer solution of monomer soaks, and soak time is 1 hour, makes stalk material infiltration hygroscopic, easy, the most bonding etc..Soak After straw dry, control at moisture content less than less than 8%.It is being the graft cyanoethyl of 10 ~ 15% by employing concentration simultaneously Modified fillers therefor improves wood plastic composite hot strength, improves the compatibility of fiber and hydrophobic polymer, and stretching is disconnected simultaneously Split percentage elongation the highest;And water mix liquor-saturated polypropylene grafted with maleic acid is used for processing the wood fiber, improves Plant fiber and is combined Material and the compatibility of inorganic coagulation material.
Materials such as giobertite, tripoli Ore, Talcum, serpentine and meerschaums, it is crushed to 10mm with jaw crusher Hereinafter, grinding about 30min in putting into ball mill, sieving with 0.08 square hole screen, residue on sieve can not be more than 10%, and 800 DEG C ~ 950 DEG C at calcine, make epoxy glue gel material, its part ratio is for 1:0.1 ~ 0.2:0.1 ~ 0.03:0.1 ~ 0.2:0.1 ~ 0.2, main Wanting chemical analysis is M-S-H Binder Materials.The Binder Materials made and water carry out mix, and cement-water ratio is 2.5 ~ 3.3.Mixing is good Cement mortar subtracts at addition sodium tripolyphosphate 0.2 ~ 0.3 part, sodium pyrophosphate 0.12 ~ 0.15, sodium dihydrogen phosphate 0.2 ~ 0.3 and polycarboxylic acids Water preparation 0.5 ~ 0.9, and carry out secondary stirring, make cement mortar.
Modulation Organic adhesive;Bisphenol A type epoxy resin is as firming agent.Select ethylenediamine as diluent.Select different Butanol is as toughener: use phthalic acid two fourth cruel and liquid polysulfide rubber stabilizer.Epoxy resin: ethylenediamine: isobutyl Alcohol: phthalic acid two fourth is cruel: thiorubber.: various material portion rates are 1:0.08:0.07:0.01:0.005, wherein isobutyl Alcohol can suitably change according to the workability of mix, above material is carried out copolymerization separately according to time bench difference together anti- Should.First by epoxy resin: ethylenediamine: isobutanol: it is anti-that phthalic acid two fourth extremely waits material to carry out copolymerization according to part ratio above Should, in 2 ~ 4 hours response time, reaction temperature is 350 ~ 450 DEG C, is cooled to room temperature and carries out mix, adds for the second time during copolyreaction Entering liquid polysulfide rubber, 1.5 ~ 2 hours response time, reaction temperature 300 ~ 400 DEG C carries out copolyreaction.Organic gel after copolymerization Glutinous agent is stirred in cement mortar, is simultaneously introduced PP fiber for increasing the MOR of inorganic coagulation material.Various material lot Ratio is: pyrolysis corn straw 1 ~ 1.5 part, inorganic coagulation material 0.8 ~ 1 part, Organic adhesive 0.1 ~ 0.15, PP fiber 2 ~ 3.5 Part.Above material is carried out together mix, load in the middle of stalk brick shaping grinding apparatus after mix, react in still kettle, instead Answering temperature 200 DEG C, force value is 1.5MPa, and the response time is 6 ~ 8 hours.
Specific implementation method:
Embodiment 1
Corn straw after pulverizing is carried out sieving modulus of fineness control 15.Pyrolysis temperature is set to 490 DEG C, and injects nitrogen Gas, prevents straw from burning in the case of a high temperature.Corn straw after process has not had the born nutrient of Plant fiber, makes Obtain corn straw in use to go mouldy and damage by worms.It is being 25% the corn stalk pellets after process and concentration The polymer solution of vinyl monomer soaks, and soak time is 1 hour, makes stalk material infiltration hygroscopic, easy, the most bonding etc.. Straw after immersion is dried, and controls at moisture content less than less than 8%.Simultaneously with the grafting cyanogen that employing concentration is 10 ~ 15% Ethyl modified fillers therefor improves wood plastic composite hot strength, improves the compatibility of fiber and hydrophobic polymer, draws simultaneously Stretch elongation at break the highest;And water mix liquor-saturated polypropylene grafted with maleic acid is used for processing the wood fiber, improves Plant fiber Composite and the compatibility of inorganic coagulation material.
Materials such as giobertite, tripoli Ore, Talcum, serpentine and meerschaums, it is crushed to 10mm with jaw crusher Hereinafter, grinding about 30min in putting into ball mill, sieving with 0.08 square hole screen, residue on sieve can not be more than 10%, and 800 Calcining at DEG C, make epoxy glue gel material, the Binder Materials made and water carry out mix, and cement-water ratio is 2.5.The cement that mixing is good Starch and adding sodium tripolyphosphate 0.2 part, sodium pyrophosphate 0.12, sodium dihydrogen phosphate 0.2 and polycarboxylate water-reducer 0.5, and carry out two Secondary stirring, makes cement mortar.
Modulation Organic adhesive;Bisphenol A type epoxy resin is as firming agent.Select ethylenediamine as diluent.Select different Butanol is as toughener: use phthalic acid two fourth cruel and liquid polysulfide rubber stabilizer.Epoxy resin: ethylenediamine: isobutyl Alcohol: phthalic acid two fourth is cruel: thiorubber.: various material portion rates are 1:0.08:0.07:0.01:0.005, wherein isobutyl Alcohol can suitably change according to the workability of mix, above material is carried out copolymerization separately according to time bench difference together anti- Should.First by epoxy resin: ethylenediamine: isobutanol: it is anti-that phthalic acid two fourth extremely waits material to carry out copolymerization according to part ratio above Should, in 2 hours response time, reaction temperature is 350 ~ 450 DEG C, is cooled to room temperature and carries out mix, adds for the second time during copolyreaction Liquid polysulfide rubber, in 1.5 hours response time, reaction temperature 300 DEG C carries out copolyreaction.Organic adhesive after copolymerization is in water Mud is stirred, and is simultaneously introduced PP fiber for increasing the MOR of inorganic coagulation material.Various material lot ratios are: pyrolysis Corn straw 1 part, inorganic coagulation material 0.8 part, Organic adhesive 0.1, PP fiber 2 parts.Above material is carried out together mix, Loading in the middle of stalk brick shaping grinding apparatus after mix, react, reaction temperature 200 DEG C in still kettle, force value is 1.5MPa, Response time is 6 hours.

Claims (4)

1. corn straw make 15MM ~ 50MM thickness not wait aggregate, by 2.5MM, 5.00MM, 10.00MM, 16.00MM, 20.00MM, 25.00MM, 31.50MM, 40.00MM, 50.00MM square hole screen sieves, and corn straw is thin Degree modulus control between 15 ~ 20, by sieve after corn straw carry out pyrolysis processing, pyrolysis temperature is at 490 DEG C--550 DEG C it Between, in order to prevent corn straw from burning in processing procedure, injecting purity in processing stove is the nitrogen of more than 90%, place Corn straw main chemical after reason is, SiO2Content is 32% ~ 45%, Al2O3Content is 1% ~ 4%, Fe2O3Content is 0.7% ~3%、K2O content 2.2% ~ 5.4%, Na2O content is less than 0.09%, and corn straw parses tar, CO simultaneously2、CO、CH4、H2Deng big The gas of amount, gas, after water-cooled or steam cool down, can be fabricated to straw vinegar liquid.
2. require the described polymer solution that straw concentration is 25% ~ 40% vinyl monomer that pyrolysis is completed according to right 1 Soaking, soak time is between 1 ~ 2 hour, makes stalk material infiltration hygroscopic, easy, the most bonding etc., and the straw after immersion is carried out Dry, control moisture content and be less than less than 8%, improving by the graft cyanoethyl modified fillers therefor that employing concentration is 10% ~ 15% simultaneously Wood plastic composite hot strength, improves the compatibility of fiber and hydrophobic polymer, and tension fracture elongation rate is the highest simultaneously; And water mix liquor-saturated polypropylene grafted with maleic acid is used for processing the wood fiber, improves composite material of plant fiber and inorganic gel material The compatibility of material.
3. require a kind of special inorganic adhesive of described making according to right 1, giobertite, tripoli Ore, Talcum, snake The material such as stone and meerschaum, is crushed to below 10mm with jaw crusher, grinding about 30min in putting into ball mill, with 0.08 square hole screen sieves, and residue on sieve more than 10%, and can not be calcined at 800 DEG C ~ 950 DEG C, makes epoxy glue gel material, its part Ratio is 1:0.1 ~ 0.2:0.1 ~ 0.03:0.1 ~ 0.2:0.1 ~ 0.2, and main chemical is M-S-H Binder Materials, the gelling made Material and water carry out mix, and cement-water ratio is 2.5 ~ 3.3, and the cement mortar that mixing is good is adding sodium tripolyphosphate 0.2 ~ 0.3 part, burnt phosphorus 0.12 ~ 0.15 part of sodium of acid, sodium dihydrogen phosphate 0.2 ~ 0.3 part and polycarboxylate water-reducer 0.5 ~ 0.9 part, and carry out secondary stirring and make Cement mortar.
4. require that a kind of special Organic adhesive of described making makes according to right 3;1) bisphenol A type epoxy resin is as solidification Agent;2) ethylenediamine is as diluent;3) isobutanol is as toughener;4) phthalic acid two fourth is cruel;5) liquid polysulfide rubber is steady Determine agent;Various material portion rates are 1:0.08:0.07:0.01:0.005, and wherein isobutanol is permissible according to the workability of mix Suitably variation, above material carries out copolyreaction separately according to time bench difference together;First by epoxy resin: ethylenediamine: different Butanol: phthalic acid two fourth extremely waits material to carry out copolyreaction, 2 ~ 4 hours response time, reaction temperature according to part ratio above Degree is 350 ~ 450 DEG C, is cooled to room temperature and carries out mix, adds liquid polysulfide rubber, response time 1.5 for the second time during copolyreaction ~ 2 hours, reaction temperature 300 ~ 400 DEG C carried out copolyreaction;Organic adhesive after copolymerization is carried out with the cement mortar in right 3 Stirring, is simultaneously introduced the PP fiber corn straw for increasing the MOR of inorganic coagulation material, after adding right 2 process Being stirred, various material lot ratios are: pyrolysis corn straw 1 ~ 1.5 part, inorganic coagulation material 0.8 ~ 1 part, Organic adhesive 0.1 ~ 0.15 part, PP fiber 2 ~ 3.5 parts, load in the middle of stalk brick shaping grinding apparatus after mix, react in high temperature furnace, reaction temperature Spending 155 DEG C, the response time is 6 ~ 8 hours.
CN201610546943.3A 2016-07-13 2016-07-13 Maize straw plant fiber thermal-insulation masonry wall material fabrication process Active CN106186987B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107445581A (en) * 2017-08-31 2017-12-08 常州市丰瑞电子有限公司 A kind of preparation method of glass magnesium board
CN110818367A (en) * 2019-10-15 2020-02-21 大同冀东水泥有限责任公司 Cement-based repair mortar composition and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1054241A (en) * 1990-02-20 1991-09-04 杨雅光 Polymer, boron clay magnesia unslacked matrix material and goods thereof
CN101372402A (en) * 2007-08-23 2009-02-25 王央贡 Method for preparing magnesian by calcining ammonium salt and magnesium-containing ore

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Publication number Priority date Publication date Assignee Title
CN1054241A (en) * 1990-02-20 1991-09-04 杨雅光 Polymer, boron clay magnesia unslacked matrix material and goods thereof
CN101372402A (en) * 2007-08-23 2009-02-25 王央贡 Method for preparing magnesian by calcining ammonium salt and magnesium-containing ore

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107445581A (en) * 2017-08-31 2017-12-08 常州市丰瑞电子有限公司 A kind of preparation method of glass magnesium board
CN107445581B (en) * 2017-08-31 2019-11-29 深圳华筑装配科技有限公司 A kind of preparation method of glass magnesium board
CN110818367A (en) * 2019-10-15 2020-02-21 大同冀东水泥有限责任公司 Cement-based repair mortar composition and preparation method thereof
CN110818367B (en) * 2019-10-15 2022-06-21 大同冀东水泥有限责任公司 Cement-based repair mortar composition and preparation method thereof

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