CN106186654A - 电镀立体玻璃马赛克工艺流程 - Google Patents

电镀立体玻璃马赛克工艺流程 Download PDF

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CN106186654A
CN106186654A CN201610542085.5A CN201610542085A CN106186654A CN 106186654 A CN106186654 A CN 106186654A CN 201610542085 A CN201610542085 A CN 201610542085A CN 106186654 A CN106186654 A CN 106186654A
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glass
face
mosaic
plating
technological process
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CN106186654B (zh
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胡宁杰
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Foshan Love Song Decoration Materials Co Ltd
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    • C03—GLASS; MINERAL OR SLAG WOOL
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    • C03B33/00—Severing cooled glass
    • C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
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    • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
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    • C03C17/3649—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer made of metals other than silver
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/3684—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating being used for decoration purposes
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    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00—Coatings on glass
    • C03C2217/20—Materials for coating a single layer on glass
    • C03C2217/25—Metals
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    • C03C2217/00—Coatings on glass
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    • C03C2218/00—Methods for coating glass
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    • C03C2218/00—Methods for coating glass
    • C03C2218/10—Deposition methods
    • C03C2218/11—Deposition methods from solutions or suspensions
    • C03C2218/119—Deposition methods from solutions or suspensions by printing
    • C—CHEMISTRY; METALLURGY
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    • C03C2218/00—Methods for coating glass
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Abstract

本发明公开了电镀立体玻璃马赛克工艺流程。电镀立体玻璃马赛克工艺流程，包括以下步骤：①将平板玻璃切割成600mm*600mm规格的正方形玻璃；②切割后的玻璃包括A面和B面，在B面印刷图案并着色；③将印刷着色后的玻璃切割成特定规格的马赛克颗粒；④将马赛克颗粒放置在高温垫板上，A面朝上，B面朝下，并送入窑炉进行烧制；⑤将烧制好的马赛克颗粒通过玻璃磨边机磨去至少一边，形成倾斜面C面并进行抛光；⑥在倾斜面C面上进行电镀；⑦对B面和倾斜面C面进行喷涂保护层。

Description

电镀立体玻璃马赛克工艺流程
技术领域
本发明涉及玻璃马赛克领域，特别涉及电镀立体玻璃马赛克工艺流程。
背景技术
玻璃马赛克又叫作玻璃锦砖或玻璃纸皮砖。它是一种小规格的彩色饰面玻璃。一般规格为20毫米×20毫米、30毫米×30毫米、40毫米×40毫米。厚度为4-6毫米。属于各种颜色的小块玻璃质镶嵌材料。玻璃马赛克由天然矿物质和玻璃粉制成，是最安全的建材，也是杰出的环保材料。它耐酸碱，耐腐蚀，不褪色，是最适合装饰卫浴房间墙地面的建材。它算是最小巧的装修材料，组合变化的可能性非常多：具象的图案，同色系深浅跳跃或过渡，或为瓷砖等其它装饰材料做纹样点缀等等。
随着用户对生活品质的要求越来越高，用户对玻璃马赛克样式功能的要求也越来越高。
发明内容
本发明的目的是提供一种。
为实现上述目的，本发明采用如下技术方案，电镀立体玻璃马赛克工艺流程，包括以下步骤：
①将平板玻璃切割成600mm*600mm规格的正方形玻璃；
②切割后的玻璃包括A面和B面，在B面印刷图案并着色；
③将印刷着色后的玻璃切割成特定规格的马赛克颗粒；
④将马赛克颗粒放置在高温垫板上，A面朝上，B面朝下，并送入窑炉进行烧制；
⑤将烧制好的马赛克颗粒通过玻璃磨边机磨去至少一边，形成倾斜面C面并进行抛光；
⑥在倾斜面C面上进行电镀；
⑦对B面和倾斜面C面进行喷涂保护层。
本发明电镀立体玻璃马赛克工艺流程通过多道工序，磨出倾斜面C面并电镀，使得使得成品玻璃马赛克呈现立体感、金属感和高亮，配合底面印刷的图案或着色，视觉效果极佳。
在一些实施方式中，其中步骤③的特定规格为15mm*15mm、23mm*23mm、48mm*48mm或73mm*73mm。四种规格的的马赛克颗粒，能够满足场景的各种拼接装饰要求。
在一些实施方式中，其中步骤④窑炉烧制的温度为780℃～800℃，烧制时间为60分钟。该条件下的烧制过程中，切割后的马赛克边角会烧圆，避免割手，色料和印油与玻璃相熔，不易脱落，玻璃朝上的A面烧制呈亮光，更具美观。
在一些实施方式中，其中步骤②的印刷图案和着色采用丝网印刷工艺，印刷材料为玻璃色料和印油。采用丝网印刷工艺，将玻璃色料和印油印刷在玻璃底面B面，进行图案纹路印刷和着色，样式多样，美观大方，且不易脱落。
在一些实施方式中，其中步骤⑥的电镀采用真空镀膜技术，电镀材料为金、银、玫瑰金或七彩金。采用真空镀膜技术，在倾斜面C面电镀一层薄膜，薄膜轻薄均匀，亮度高，通过玻璃的折射，立体感十足。
本发明的有益效果为：本发明电镀立体玻璃马赛克工艺流程通过多道工序，磨出倾斜面C面并电镀，使得使得成品玻璃马赛克呈现立体感、金属感和高亮，配合底面印刷的图案或着色，视觉效果极佳。
附图说明
图1为本发明电镀立体玻璃马赛克工艺流程示意图；
图2为本发明电镀立体玻璃马赛克工艺流程的成品侧面示意图；
图3为本发明实施例1的成品正面视图；
图4为本发明实施例2的成品正面视图。
具体实施方式
下面结合附图对本发明作进一步详细的说明。
实施例1
如图1、2、3所示，电镀立体玻璃马赛克工艺流程，包括以下步骤：
①将平板玻璃切割成600mm*600mm规格的正方形玻璃；
②切割后的玻璃包括A面和B面，在B面印刷图案并着色；
③将印刷着色后的玻璃切割成特定规格的马赛克颗粒；
④将马赛克颗粒放置在高温垫板上，A面朝上，B面朝下，并送入窑炉进行烧制；
⑤将烧制好的马赛克颗粒通过玻璃磨边机磨去两边，形成倾斜面C面并进行抛光；
⑥在倾斜面C面上进行电镀；
⑦对B面和倾斜面C面进行喷涂保护层。
其中步骤③的特定规格为48mm*48mm。48mm*48mm规格的的马赛克颗粒，适用较大区域拼接，48mm尺寸的拼接更大方，拼接完成的图案在较远处也能看到。
其中步骤④窑炉烧制的温度为800℃，烧制时间为60分钟。该条件下的烧制过程中，切割后的马赛克边角会烧圆，避免割手，色料和印油与玻璃相熔，不易脱落，玻璃朝上的A面烧制呈亮光，更具美观。
其中步骤②的印刷图案和着色采用丝网印刷工艺，印刷材料为玻璃色料和印油。采用丝网印刷工艺，将玻璃色料和印油印刷在玻璃底面B面，进行图案纹路印刷和着色，样式多样，美观大方，且不易脱落。
其中步骤⑥的电镀采用真空镀膜技术，电镀材料为金。采用真空镀膜技术，在倾斜面C面电镀一层金薄膜，薄膜轻薄均匀，亮度高，通过玻璃的折射，立体感十足。
本发明的有益效果为：本发明电镀立体玻璃马赛克工艺流程通过多道工序，磨出倾斜面C面并电镀，使得使得成品玻璃马赛克呈现立体感、金属感和高亮，配合底面印刷的图案或着色，视觉效果极佳。
实施例2
如图1、2、4所示，电镀立体玻璃马赛克工艺流程，包括以下步骤：
①将平板玻璃切割成600mm*600mm规格的正方形玻璃；
②切割后的玻璃包括A面和B面，在B面印刷图案并着色；
③将印刷着色后的玻璃切割成特定规格的马赛克颗粒；
④将马赛克颗粒放置在高温垫板上，A面朝上，B面朝下，并送入窑炉进行烧制；
⑤将烧制好的马赛克颗粒通过玻璃磨边机磨去四边，形成倾斜面C面并进行抛光；
⑥在倾斜面C面上进行电镀；
⑦对B面和倾斜面C面进行喷涂保护层。
其中步骤③的特定规格为15mm*15mm。15mm*15mm规格的的马赛克颗粒，适用密集拼接，小尺寸的拼接更自由，对拼接位置要求较低。
其中步骤④窑炉烧制的温度为780℃，烧制时间为60分钟。该条件下的烧制过程中，切割后的马赛克边角会烧圆，避免割手，色料和印油与玻璃相熔，不易脱落，玻璃朝上的A面烧制呈亮光，更具美观。
其中步骤②的印刷图案和着色采用丝网印刷工艺，印刷材料为玻璃色料和印油。采用丝网印刷工艺，将玻璃色料和印油印刷在玻璃底面B面，进行图案纹路印刷和着色，样式多样，美观大方，且不易脱落。
其中步骤⑥的电镀采用真空镀膜技术，电镀材料为银。采用真空镀膜技术，在倾斜面C面电镀一层银薄膜，薄膜轻薄均匀，亮度高，通过玻璃的折射，立体感十足。
本发明的有益效果为：本发明电镀立体玻璃马赛克工艺流程通过多道工序，磨出倾斜面C面并电镀，使得使得成品玻璃马赛克呈现立体感、金属感和高亮，配合底面印刷的图案或着色，视觉效果极佳。
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干变形和该进，这些都属于本发明的保护范围。

Claims (5)

1.电镀立体玻璃马赛克工艺流程，其特征在于，包括以下步骤：
①将平板玻璃切割成600mm*600mm规格的正方形玻璃；
②切割后的玻璃包括A面和B面，在B面印刷图案并着色；
③将印刷着色后的玻璃切割成特定规格的马赛克颗粒；
④将马赛克颗粒放置在高温垫板上，A面朝上，B面朝下，并送入窑炉进行烧制；
⑤将烧制好的马赛克颗粒通过玻璃磨边机磨去至少一边，形成倾斜面C面并进行抛光；
⑥在倾斜面C面上进行电镀；
⑦对B面和倾斜面C面进行喷涂保护层。
2.根据权利要求1所述的电镀立体玻璃马赛克工艺流程，其特征在于，其中步骤③所述的特定规格为15mm*15mm、23mm*23mm、48mm*48mm或73mm*73mm。
3.根据权利要求1所述的电镀立体玻璃马赛克工艺流程，其特征在于，其中步骤④窑炉烧制的温度为780℃～800℃，烧制时间为60分钟。
4.根据权利要求1所述的电镀立体玻璃马赛克工艺流程，其特征在于，其中步骤②所述的印刷图案和着色采用丝网印刷工艺，印刷材料为玻璃色料和印油。
5.根据权利要求1所述的电镀立体玻璃马赛克工艺流程，其特征在于，其中步骤⑥所述的电镀采用真空镀膜技术，电镀材料为金、银、玫瑰金或七彩金。
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CN108824736A (zh) * 2018-05-31 2018-11-16 佛山市积家装饰材料有限公司 一种玻璃马赛克及其制备方法和装饰材料

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