CN106184052A - Badging holder and manufacture method thereof - Google Patents
Badging holder and manufacture method thereof Download PDFInfo
- Publication number
- CN106184052A CN106184052A CN201610525829.2A CN201610525829A CN106184052A CN 106184052 A CN106184052 A CN 106184052A CN 201610525829 A CN201610525829 A CN 201610525829A CN 106184052 A CN106184052 A CN 106184052A
- Authority
- CN
- China
- Prior art keywords
- transverse slat
- riser
- bending
- rod
- badging holder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/10—Registration, licensing, or like devices
- B60R13/105—Licence- or registration plates, provided with mounting means, e.g. frames, holders, retainers, brackets
Abstract
The invention discloses a kind of badging holder and manufacture method thereof, solve the problem that car surface is easily scratched by car plate under steam, its drip irrigation device is, including fixing the riser being connected with automobile and being connected and the transverse slat at an angle with riser with riser one；Transverse slat is provided with fender rod, fender rod includes the connecting rod being connected with transverse slat and the two ends being arranged at connecting rod the bending bar being connected with connecting rod one, bent rod is at an angle with connecting rod and bent rod is towards automobile steering, a kind of badging holder of the present invention and manufacture method thereof, directly car plate is bolted on badging holder, again badging holder is fixed on bumper, by the obstruct of badging holder, is prevented effectively from the situation appearance tapping car body and scratch car body；Arranging to have and play the function of certain anti-dress by fender rod, and a position for installations such as searchlights is provided, it is not necessary to additionally on automobile, mounting bracket is placed for searchlight.
Description
Technical field
The present invention relates to vehicle body fittings, particularly to badging holder and manufacture method thereof.
Background technology
So-called badging holder is exactly the shelf putting licence plate, it is possible to be respectively arranged with after being referred to as license plate frame, licence plate torr, license plate frame, Herba Plantaginis car
One.Badging holder primarily serves fixing car plate, protects car plate, protects vehicle body, prevents vehicle body by the effect of car plate injury vehicle body, car
Installing the effect that anti-theft screw can also reach antitheft in card holders again, some imported car car plate installing hole is installed in domestic car plate especially
Hole is different, and badging holder can also play the problem that compatible imported car car plate is installed.
A kind of badging holder disclosed in application number 201310709795.9, it is mainly by including badging holder body, at described car
Having installing hole on card holders body, be provided with top draw-in groove on described badging holder top, bottom is provided with bottom draw-in groove, described top card
Groove two ends are hinged with described car plate body, all have through hole in draw-in groove both sides, described top, and in described badging holder body both sides
The most all have through hole with the described lead to the hole site corresponding section on the draw-in groove of described top, bolt is installed in through hole.
Car plate can be well fixed on badging holder by above-mentioned badging holder, preset by the top of badging holder
Two installing holes, badging holder is fixed on automobile, but owing to only the top of badging holder being fixed, and its underpart is solid
Fixed so that in the process of moving, owing to Uneven road is normal, easily occurs that badging holder bottom shakes, and then badging holder occurs
Car plate is driven to beat the situation of car body, thus scratch car body.So the badging holder used at present has certain room for improvement.
Summary of the invention
The first object of the present invention is to provide a kind of badging holder, it is possible to be prevented effectively from badging holder scratch car body.
The above-mentioned technical purpose of the present invention has the technical scheme that
A kind of badging holder, including fixing the riser being connected with automobile and being connected and the horizontal stroke at an angle with riser with riser one
Plate, the angle between described transverse slat and riser is less than or equal to 90 degree；The both sides of described riser are equipped with for supplying bolt to wear
Installing hole, and the installing hole of every side is equipped with two and lays respectively at top and the bottom of riser, the middle part on the upside of described riser
It is additionally provided with the fixing hole for fixing car plate；Described transverse slat is provided with hole, the location group for installing illuminating lamp, hole, described location
Group include the both sides being positioned at transverse slat and the longitudinal long lumbar hole arranged in the width direction and be positioned at the middle part of transverse slat and along length
The horizontal long lumbar hole that direction is arranged；Described transverse slat is provided with fender rod, described fender rod include the connecting rod that is connected with transverse slat with
And be arranged at connecting rod two ends and with the connecting rod bending bar that is connected of one, described bent rod is at an angle with connecting rod and curved
Pole is towards automobile steering.
Use such scheme, car plate is bolted on badging holder, then badging holder is fixed to bumper
On, i.e. there is the obstruct of badging holder between automobile and car plate, be prevented effectively from the situation appearance tapping car body and scratch car body, with
Shi Caiyong metal material makes badging holder structural strength high and more stable；It is provided that one for searchlight by the setting of transverse slat
Position Deng installation, it is not necessary to additionally mounting bracket is placed for searchlight on automobile.
Can have, by arranging of badging holder, the function playing certain anti-dress simultaneously.Inherently there is automobile due to automobile protect
Danger thick stick, and bumper is to absorb and slow down foreign impacts power, the safety device of protection vehicle body front and rear part.At present while using
Plastic bumper, plastic bumper is made up of three parts such as outside plate, padded coaming and crossbeams.Wherein outside plate and padded coaming are used
Plastics are made, and crossbeam thickness is that the flat cold-rolled sheet of 1.5 millimeter is stamped to form U-type groove；Outside plate and padded coaming are attached to
On crossbeam, crossbeam and longitudinal beam screw joints, can disassemble at any time.The plastics that this plastic bumper uses, substantially
Upper use polyester system and polypropylene-based bi-material, use injection moulding to make.And arranging in the outside of bumper
One badging holder with fender rod, it is possible to reach the function of double protection.
Riser, transverse slat are connected, outside riser is fixed with automobile, and transverse slat is extended to by the front end of automobile with fender rod one
Side so that fender rod has certain spacing with the front end of automobile, when there is slight impact, directly by fender rod and other things
Body collides rather than is directly collided by the front end of automobile, it is possible to play certain protective action, it is to avoid occur slight
During collision, the situations such as scratch occur, improve the stability that structure uses.Simultaneously in certain angle after transverse slat and the mutual bending of riser
Degree so that the bending part between horizontal version and riser is relatively easy to deform, i.e. easily launches bending under the effect of external force；And
Badging holder is generally positioned at the lower position of the front end of automobile so that during colliding, collision object and badging holder
Fender rod can provide an extruding force after mutually conflicting, and fender rod by extruding force conduction between transverse slat and riser, if horizontal
When the non-acute angle of angle between plate and riser and right angle, then make transverse slat bonded to each other with riser under the effect of extruding force,
Transverse slat bends towards riser；If the angle between transverse slat and riser is obtuse angle, then make transverse slat with perpendicular under the effect of extruding force
Plate is driven plain, and transverse slat bends towards the opposite direction of riser, thus forms one flat plate；By converting kinetic energy into during bending
Elastic potential energy and heat energy, by minimizing kinetic energy to play certain buffering effect, reduce conduction after colliding and extremely drive
Energy at Yuan, it is ensured that the safety of driver.
As preferably, the angular range between described riser and transverse slat is 80 °-90 °.
Use such scheme, owing to can arrange the searchlight of correspondence in the upside of transverse slat, if the angle between riser and transverse slat
When degree is for obtuse angle, occurs slight impact to cause transverse slat upwards to turn down, easily cause the front end generation of searchlight and automobile
Collision, thus the front end causing not only searchlight to damage automobile simultaneously will also result in damage, thus use riser and transverse slat it
Between angle be acute angle or right angle, it is preferred to use arbitrarily angled between 80 °-90 °, if angle is less than 80 °, it is right to easily cause
Blocking of ticket, then do not meet traffic rules, and keep ensure that car plate is not blocked between 80 °-90 °；Angle is more simultaneously
The little deformation quantity that can occur is the least so that the effect of the buffering of generation the least, so ensureing wide-angle as far as possible
In the case of, can guarantee that again transverse slat to occur during bending and be directed towards riser direction, so the random angle between using 80 °-90 °
Degree.
As preferably, described transverse slat and fender rod are mutually by being welded and fixed.
Use such scheme, it is possible to be fixed up with fender rod by transverse slat, and there is the strongest firmness, and weld and adopt
By the mode of spot welding, it is possible to ensure that fixing situation reduces the difficulty that technique is brought as far as possible so that produce the most just
Prompt reliable, use the two ends of three means of spot welds, i.e. transverse slat and middle part to weld with fender rod, reach fixing effect, it is not necessary to
Use full weld, and then reduce production cost.
As preferably, the bending angle scope between described bent rod and connecting rod is 5 °-10 °.
Using such scheme, bending can be mutually matched with the radian of the front end of automobile, more beautiful, will not seem prominent
Towering, when the setting of bending simultaneously is it can be avoided that collide with people, human body is caused damage.
As preferably, described fender rod is that hollow is arranged.
Use such scheme, cost-effective, and weight more does as you wish, and will not cause burden to automobile, simultaneously because protection
Bar is that hollow is arranged, then during colliding, and also there will be the situation of the deformation of fender rod, and also can be entered by deformation
The reduction kinetic energy of one step, it is ensured that the safety of driver.
The second object of the present invention is to provide the manufacture method of a kind of badging holder, produces more convenient and structure is the most steady
Fixed.
The above-mentioned technical purpose of the present invention has the technical scheme that
The manufacture method of a kind of badging holder, comprises the following steps:
Step one: metallic plate is respectively defined as transverse slat and riser；Transverse slat is placed on punch work platform, in the position, both sides of transverse slat
Put and the long lumbar hole of punching longitudinal direction in the width direction and at the medium position of transverse slat the horizontal long lumbar hole of punching along its length；Will
Riser is as on workbench, on the upside of top and the lower position equal punching installing hole and riser of the both sides of riser and every side
The position punching fixing hole at middle part；
Step 2: by metallic plate as on bending work table and be fixed, be bending along the junction between transverse slat and riser
Benchmark carries out V-type bending；
Step 3: the middle part of fender rod is defined as connecting rod and orientates the two ends of fender rod as bending bar, by fender rod
Wherein one end be positioned on bending machine it is carried out bending, then the other end of fender rod is placed on bending machine with to it
Carry out bending, and the direction of two ends bending is consistent；
Step 4: by bonding machine, transverse slat is soldered to the middle part of connecting rod, and the wrap direction of bending bar is along the width of transverse slat
Direction towards transverse slat side；
Step 5: the surface of the most welded badging holder completed is carried out powder injection process.
Use such scheme, it is possible to ensure that badging holder can manufacture production normally, and technique is simple, easily implements, and becomes
This is cheap, after first each parts being formed semi-finished product, both is being welded, and can improve the efficiency produced, and forms pipeline system
Production.
As preferably, further comprising the steps of between step one and step 2:
It is placed into the metallic plate being complete step one in baking oven metallic plate is preheating to the first set temperature.
Using such scheme, if not preheating, directly metallic plate being rolled over along the junction between transverse slat and riser
Curved so that the situation that temperature raises, i.e. junction between transverse slat and riser to be caused during bending to there will be flatulence of heat type cold
The situation of contracting, i.e. after transverse slat and riser are bent to corresponding angle, bending place compared to there is no the place that bends, temperature
Higher, then corresponding existence expands, and after cooling down, then bending place can be shunk, and the place not bent will not,
So the angle of bending can change, have certain increase from original standard, in turn result in the angle inaccuracy of bending,
If angular error is excessive, then can cause after colliding, transverse slat cannot bend towards riser, in turn results in multiple damage, example
Such as searchlight and automotive front end；So by preheating so that the temperature of bending place and the local temperature not carrying out bending
Will not have big difference, after greatly reducing cooling, the problem of caused angle skew, improves the stability manufactured.
As preferably, further comprising the steps of between step 2 and step 3:
It is placed into fender rod in baking oven fender rod is preheated to the second set temperature.
Using such scheme, if not preheating so that the situation that temperature can be caused during bending to raise, i.e. connecting
Junction between bar and bent rod there will be situation about expanding with heat and contract with cold, i.e. when being bent to corresponding by connecting rod and bent rod
After angle, bending place is not compared to having the place of bending, and temperature is higher, then corresponding existence expands, after cooling down, then
Bending place can be shunk, and the place not bent will not, so bending angle can change, from original standard meeting
Have certain increase, in turn result in the angle inaccuracy of bending, thus by preheating so that bending place temperature with do not carry out
The local temperature of bending will not have big difference, and after greatly reducing cooling, the problem of caused angle skew, improves and manufacture
Stability.
As preferably, further comprising the steps of between step 3 and step 4:
By polisher, the surface of metallic plate Yu fender rod is carried out technique for grinding process.
Using such scheme, technique for grinding ensure that the bright and clean of the surface of metallic plate and fender rod, more conforms to need
Want next step is carried out the requirement of powder injection process, improve the operability of powder injection process.
As preferably, described technique for grinding comprises the following steps:
Step one, polishes the most from left to right to transverse slat；
Step 2, polishes the most from right to left to transverse slat；
Step 3, polishes the most from left to right to riser；
Step 4, polishes the most from right to left to riser；
Step 5, carries out circumference polishing the most from left to right to fender rod；
Step 6, carries out circumference polishing the most from right to left to fender rod.
Use such scheme, bruting process carries out the operation of being repeated several times property, it is possible to the real light ensureing product surface
Cleanliness, allows the technique in later stage be more prone to implement, and in powder injection process can even application as far as possible, allow the product after dusting
Product are the most smooth.
In sum, the method have the advantages that
1, directly car plate is bolted on badging holder, then badging holder is fixed on bumper, pass through car plate
The obstruct of frame, is prevented effectively from the situation appearance tapping car body and scratch car body；
2, arranging to have and play the function of certain anti-dress by fender rod；
3, a position for installations such as searchlights is provided, it is not necessary to additionally mounting bracket is placed for searchlight on automobile.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of badging holder；
Fig. 2 is the front view of badging holder；
Fig. 3 is the top view of badging holder；
Fig. 4 is the left view of badging holder.
In figure: 1, riser；11, installing hole；12, fixing hole；2, transverse slat；21, hole, location group；211, longitudinal long lumbar hole；
212, horizontal long lumbar hole；22, fender rod；221, connecting rod；222, bending bar.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, people in the art
The present embodiment can be made after reading this specification by member as required does not has the amendment of creative contribution, but as long as at this
All protected by Patent Law in the right of invention.
Embodiment one, disclosed a kind of badging holder, including fixing the riser 1 being connected with automobile and integrally connecting with riser 1
Connecing and the transverse slat 2 at an angle with riser 1, the angle between transverse slat 2 and riser 1 is less than or equal to 90 degree；Riser 1 and transverse slat 2 it
Between angular range be preferably 80 °-90 °.And transverse slat 2 is completed by bending technique by metallic plate originally with riser 1.Simultaneously
Transverse slat 2 is provided with hole, the location group 21 for installing illuminating lamp, and hole, location group 21 includes being positioned at the both sides of transverse slat 2 and along width side
To arrange longitudinal long lumbar hole 211 and with the middle part being positioned at transverse slat 2 and the horizontal long lumbar hole 212 arranged along its length；Perpendicular
The both sides of plate 1 are equipped with the installing hole 11 for wearing for bolt, and the installing hole 11 of every side is equipped with two and lays respectively at
The top of riser 1 and bottom, the middle part on the upside of riser 1 is additionally provided with the fixing hole 12 for fixing car plate；Hole, location group 21 and peace
Dress hole 11, fixing hole 12 all use punching technology to complete.The transverse slat 2 simultaneously using metal material makes badging holder tie with riser 1
Structure intensity is high and more stable；It is provided that a position for installations such as searchlights, it is not necessary to additionally at vapour by the setting of transverse slat 2
On car, mounting bracket is placed for searchlight.Car plate is worn in fixing hole 12 by bolt and is fixed on riser 1, then lead to
Cross installing hole 11 to be fixed on bumper by riser 1, i.e. there is the obstruct of badging holder between automobile and car plate, be prevented effectively from
The situation tapping car body and scratch car body occurs, realizes the peace to searchlight by hole, the location group 21 on transverse slat 2 simultaneously
Dress, thus realize the installation of badging holder.
Transverse slat 2 is provided with fender rod 22, and fender rod 22 includes the connecting rod 221 being connected with transverse slat 2 and is arranged at connection
The two ends of bar 221 the bending bar 222 being connected with connecting rod 221 one, bent rod and connecting rod 221 is at an angle and bent rod
Towards automobile steering.Transverse slat 2 realizes fixing by welding procedure mutually with fender rod 22.Between bent rod and connecting rod 221
The preferred scope of bending angle be 5 °-10 °.Fender rod 22 is arranged in hollow, cost-effective, and weight is more done as you wish, and will not give
Automobile causes burden, arranges simultaneously because fender rod 22 is hollow, then during colliding, also there will be fender rod 22
The situation of deformation, and also can further reduce kinetic energy by deformation, it is ensured that the safety of driver.
Embodiment two, the manufacture method of a kind of badging holder, comprise the following steps:
Step one: metallic plate is respectively defined as transverse slat 2 and riser 1；Transverse slat 2 is placed on punch work platform, at the two of transverse slat 2
Side position the long lumbar hole of punching longitudinal direction in the width direction 211 and horizontal in medium position the punching along its length of transverse slat 2
Long lumbar hole 212；By riser 1 as on workbench, at the both sides of riser 1 and the top of every side and lower position equal punching installing hole
11 and riser 1 on the upside of the position punching fixing hole 12 at middle part；
Step 2: be placed into the metallic plate being complete step one in baking oven metallic plate is preheating to the first set temperature
Degree；
Step 3: by metallic plate as on bending work table and be fixed, along the junction between transverse slat 2 and riser 1 for folding
Curved benchmark carries out V-type bending；
Step 4: be placed into fender rod 22 in baking oven fender rod 22 is preheated to the second set temperature；
Step 5: the middle part of fender rod 22 is defined as connecting rod 221 and orientates the two ends of fender rod 22 as bending bar
222, it is positioned over wherein one end of fender rod 22 on bending machine it is carried out bending, then the other end of fender rod 22 is placed
So that it is carried out bending on bending machine, and the direction of two ends bending is consistent；
Step 6: the surface of metallic plate Yu fender rod 22 is carried out technique for grinding process by polisher；
Step 7: by bonding machine, transverse slat 2 is soldered to the middle part of connecting rod 221, and the wrap direction of bending bar 222 is along transverse slat
The width of 2 towards transverse slat 2 side；
Step 8: the surface of the most welded badging holder completed is carried out powder injection process.
Perform step for the moment, need to metallic plate punching, then to use the punching apparatus of sheet material.When equipment receives
" complete machine startup " orders, and upper plate suction cup carrier is started working first automatically, is automatically advanced to reach raw material and piles up region and carry out automatically
Upper plate works, the negative pressure of vacuum given by vacuum pump and individual vacuum cup, sheet material is drawn onto entrance transfer roller and specifies position
On；Entrance transfer roller detects and transmits to stamping machine direction after having sheet material on appointment position, until sheet material arrives roll-type
It is automatically stopped when material feed clamping is to sheet material position sensor test point at 20mm on the left of roller；Subsequent plates is on this test point
By the automatic board automatic snap of snap device；Automatically after snap, sheet material moves on, and enters roller feed clamping to roller, entrance
Roller feed clamping, to when arriving roller feed clamping after roller to sheet material position sensor test point on the right side of roller, begins through and watches
Take motor and synchronous belt conveyor belt action roller formula material feed clamping moves forward preparation punching to roller.
Preparing before punching, above-mentioned sheet material reaches roller feed and clamps the sheet material position sensor test point on the right side of roller,
First the frame size of the corresponding size that mobile client requires, corresponding size here refers to the frame size of any size,
Rather than the conditional termination size before research and development；Then, after waiting that sheet material reaches to set frame size, sheet material starts according to master
The corresponding stepping parameter preset arranged on control panel starts at stamping machine and mould automatic punching；After punching, sheet material enters
Outlet transfer roller enters automatic turnover device region and carries out automatic panel-turnover, is i.e. that sheet material faces up during punching, turnover panel back plate
Material faces down, and facilitates next procedure to operate, after operation plate back pad pasting (sound-absorbing material) is turned over machine and replaces
In generation, manually turns over, and improves work efficiency, reduces labor strength；After turnover panel completes, it is to be passed that sheet material enters cross drive belt etc.
Be input into into automatic stacking piling bed, when detect on the sheet material position detection point of cross drive belt have sheet material signal time, laterally
Feed belt starts the most automatically, and the sheet material on position is conveyed into automatic stacking piling bed；Plate when automatic stacking piling bed
The when of having plate on material test point, the automatic snap device on automatic stacking piling bed, first by sheet material snap, declines the most automatically
The distance of the thickness of one sheet material.When sheet material production quantity reaches the setting quantity on master control panel, equipment will be automatically stopped.
Complete equipment passes through PLC Controlled by Programmable Controller, automation mechanized operation.Production process needs people except eliminating alarm fault
Work gets involved, and remaining process gets involved without employee.
So by the system of a whole set of above-mentioned punching, it is possible to realize transverse slat 2 is positioned on hole group 21 and riser 1
The punching press of installing hole 11 and fixing hole 12, the most convenient reliably, easily implement.
When performing step 2, the metallic plate completing step one is placed in baking oven to be preheating to by metallic plate set by needs
The first temperature put, the first temperature range is preferably 50 DEG C-80 DEG C, and baking oven can use YGCH-G-30KG far infrared height
Temperature automatic control welding rod baking oven, this baking oven temperature control uses two grades of adjusting apparatus of high/low temperature to do programme-control, when drying chamber high temperature is dried/is incubated
Between/low-temperature insulation once sets, preheating is the most desirable after terminating, and goes out the most simple and convenient.Inner bag and shelf use corrosion-resistant stainless
Steel material and quality steel plate two kinds, please indicate during selection.Maximum operating temperature 500 DEG C.
The metallic plate needing preheating is uniformly arranged in many corresponding positions, and cabinet door corresponding to Guan Bi baking oven, by setting
Concrete parameter enables to be preheating to metallic plate 60 DEG C, closes cabinet door to preheat.After preheating completes, by it
The metallic plate of a middle part carries out bending technique after taking out, and another part then continues to be placed on baking oven and can carry out being incubated for the later stage
Taking-up carries out bending technique.
Perform step 3 and carry out bending technique.Bender is generally used to be processed, and the bending of panel beating, refer to change plate
Material or the processing of plate angle.As by sheet material jack-knife, U-shaped etc..Generally, panel beating is bent with two kinds of method: Yi Zhongfang
Method is mould bending, for complicated structure, small volume, the sheet metal structural of high-volume processing；Another kind is bender folding
Curved, or yield bigger for processing structure size is not the biggest sheet metal structural.Bending at present mainly uses bender to add
Work.
Bender divides common bending machine and numerical control bender two kinds.Required precision is higher, the irregular panel beating of bending shape
Numerical control bender bending is typically used in bending, and its ultimate principle is exactly to utilize the bending tool (upper mold) of bender, V-shaped groove (lower mold),
Sheet metal component is carried out bending and shaping.Advantage: convenient mounting and clamping, accurate positioning, process velocity is fast.
The basic principle of Bending Processing order: 1), carry out bending from inside to outside；2), ascending bending is carried out；3), first
Bending special shape, then bending general shape；4), after front operation molding, downstream process is not produced impact or interferes.
The bending of metallic plate not only can use above-mentioned bender to realize, it would however also be possible to employ following squash type is seamless
Bending technique realizes, and fashion of extrusion is divided into three one-step formings, it would be desirable to twist and warp the reality half of an angle of 90 degrees top outer arc of last molding
Footpath is set as R3, and first sheet metal bent is to 135 degree of angles, and top outer arc R1 is 1.8 2 times of actual R3；Second step treats metal
After plate deformational stress is lax, bending to 115 degree angle, top outer arc R2 is 1.2 1.5 times of actual R3；Treat metal plate secondary shape
After varying stress is lax, on the basis of the outer arc R3 of top, by aluminium alloy extrusions bending to an angle of 90 degrees.Three working procedure processing complete needs
Second time 15-20, extrusion speed is the 20MM/ second, second dwell time 2-3.
The execution of step 4 is similar with step 2, therefore repeats no more, and wherein the second preheating temperature is 60 DEG C-70
℃。
The fender rod 22 preheating completed in step 5 carries out bending；Bending to fender rod 22 i.e. can use the most curved
Pipe machine realizes, it would however also be possible to employ Full-automatic tube bending machine realizes.According to manual tube bender, then directly will need the one of bending
End is put at the location of a manual tube bender, and rotates driving wall, can realize the bending to fender rod 22.
According to automatic pipebender, then need first by the length of pipe fitting, bend angle, bend the parameter typings such as a position from
In control platform, then pressing start button, automatic control platform will automatically control pipe machine and a piece pipe is sent into the rotary clamp pinching device
In grip, then row chain promotes under the effect of power source and pinches device and move to heater terminal along guide rail, in the process,
Pipe fitting is played certain rest effect by bracket, to ensure the moving direction of pipe fitting, makes pipe fitting from spiral type Induction heater
Passing, when the bending part of pipe fitting is positioned in heater, pinches device and will stop the feeding of pipe fitting, heater begins to warm up,
Pinching device drives pipe fitting to move the heating position of retubing, after waiting the adjacent regions bent by pipe fitting uniformly to heat, pinches device
Being fed at bending die by the position that bends of pipe fitting, now, displacement supporting plate drives movable head to move radially, and movable head is along displacement
Supporting plate vertically moves, and makes the tube seat of movable head just be stuck on pipe fitting, and cylinder passes through crank and rocker mechanism drive activity simultaneously
Jaw does and rises and move horizontally, and makes the tube seat of moving jaw be stuck on pipe fitting, and then swing arm frame drives moving jaw, bending die
And regular jaw rotates around the shaft, bending pipe fitting is to predetermined angular, it is achieved the rotation of pipe fitting bends, and improve pipe fitting bends matter
Amount.During bending, movable head is followed pipe fitting and is moved together, it is to avoid the friction of pipe fitting is pulled, simultaneously to bent angle by movable head
Side card lifting hold up effect, the opposite side card lifting of bent angle is held up effect by regular jaw, it is ensured that the stress equalization of pipe fitting.Material machinery
Hands carries out blanking, completes bend pipe flow chart.According to automatic pipebender, the heater being had due to itself, thus permissible
Directly omit step 4.
When performing step 6, the surface of the metallic plate completing step 3 and the fender rod 22 that completes step 5 is carried out
Technique for grinding processes.Technique for grinding preferably employs electric grinding machine, and technique for grinding comprises the following steps: step one, to transverse slat 2 edge
Its length direction is polished from left to right；Step 2, polishes the most from right to left to transverse slat 2；Step 3,
Riser 1 is polished the most from left to right；Step 4, carries out riser 1 beating the most from right to left
Mill；Step 5, carries out circumference polishing the most from left to right to fender rod 22；Step 6 is long along it to fender rod 22
Degree direction carries out circumference polishing from right to left.
Perform step 7 and carry out welding between transverse slat 2 with connecting rod 221, and typically use SMAW.Welding rod electricity
Arc-welding is observed under face shield and operates.Owing to the visual field is unclear, working condition is poor.Welding quality to be ensured,
Do not require nothing more than the most skilled operating technology, should also be noted that power high concentration.
Before welding, the removing surface in the range of the 20mm of workpiece joints both sides totally (should be eliminated rust, greasy dirt, moisture),
And make the end metal of welding rod core expose, in order to carry out short-circuit arc.
Carrying out striking afterwards, striking method has hammering method and friction two kinds；This step preferably employs hammering method.Hammering method
It is exactly that electrode tip is directed at weldment, then curved under wrist, make welding rod slightly touch weldment, more rapidly welding rod is mentioned 2-
4mm, after the electric arc that ignites, wrist is set level, and makes electric arc keep stable burning.This striking method will not make weldment surface tear, the most not
Limited by weldment surface size, shape, so being the striking method of main employing aborning.
Carrying out arc manipulation the most again, arc manipulation is most important link in welding process, and it directly affects the appearance of weld seam and shapes
And inherent quality.After arc ignition, generally welding rod has three basic exercises: 1, welding rod is gradually sent into towards direction, molten bath:
It is to add metal to molten bath, also for continuing the arc length that holding is certain, therefore electrode feeding after welding rod melts
Speed should with welding rod fusing speed identical.Otherwise, it may occur that current interruption or be bonded on weldment；2, welding rod moves along welding direction
Dynamic: along with the continuous fusing of welding rod, to gradually form a welding bead.If welding rod translational speed is too slow, then welding bead can too high, wide,
Profile is irregular, can burn phenomenon during welding thin plate；If the translational speed of welding rod is too fast, then welding rod and weldment can melt not
Uniformly, welding bead is narrower, and lack of penetration phenomenon even occurs.The angle of 70 80 degree should be become with direction of advance when welding rod moves, so that
Fusing metal and slag push rear to, and otherwise slag flows to the front of electric arc, can cause the defects such as slag inclusion；3, the horizontal pendulum of welding rod
Dynamic: in order to butt-welding fitting inputs enough heats so that aerofluxus, deslagging, and to obtain weld seam or the welding bead of one fixed width.Welding rod is put
Dynamic scope determines according to thickness, groove type, weld seam level and the core diameter etc. of weldment.This step uses linear reciprocation
Manipulation of electrode: when using this arc manipulation method to weld, electrode tip swings back and forth along the longitudinal direction of weld seam.Its feature is welding speed
Degree is fast, and weld seam is narrow, rapid heat dissipation.It is applicable to the ground floor weldering of the bigger multilayer welding of thin plate and play movement.
Last weld seam ending, during weld seam ending, in order to occur without tail hole, welding rod should stop moving forward, and use and draw circle
Ending method or current interruption method repeatedly the most slowly break electric arc, good to ensure weld seam tail formation.Generally use repeatedly
Current interruption method, when welding rod moves to welding bead terminal, at arc crater, blow-out repeatedly, striking are for several times, until filling up arc crater.The method is fitted
For thin plate and big electric current welding, but it is not suitable for basic electrode, otherwise can produce pore.
Perform step 8, the surface of the most welded badging holder completed is carried out powder injection process.Powder injection process preferably employs
Electrostatic powder spraying, its operation principle is nearly identical with the electrostatic spray of general liquid coating, and difference exists
It is scattered rather than atomization in powder spray.It is the coating gushed out by electrostatic powder paint gun, makes scattered simultaneously
Powder particle is electronegative, and charged powder particle is by air-flow other active forces such as (or) centrifugal force and the work of electrostatic attraction
With, it is coated with on the coated article of ground connection, reheats melting and solidification film forming.Electrostatic powder spraying is to account in industrial coating field
The powder coating process of leading position.
Detailed step is as follows: 1, pre-treatment: main technique includes oil removing, rust cleaning, phosphatization (chromaking), passivation.Workpiece is premenstrual
After process, not only surface does not has oil, rust, dirt, and on the original glossiness surface of silvery white, generation one layer is uniform and coarse not
The Lycoperdon polymorphum Vitt phosphating coat (chromaking film) got rusty easily, can the antirust adhesive force that can increase again plastic-blasting layer.Common pre-treatment has immersion
Formula, fountain, waterfall type three kinds, immersion type needs multiple soaking compartments；Spray then needs to arrange one section of spray on spraying line
Drench line；Waterfall type is that solution directly flows down along workpiece from eminence.Purpose is to remove the greasy dirt of surface of the work, dust, rusty stain, and
Surface of the work generate one layer anticorrosive and " phosphate coating " or " chromizing layer " of spray-on coating adhesive force can be increased；2, electrostatic
It is coated with: main technique is to utilize electrostatic absorption principle, sprays last layer powdery paints uniformly on the surface of workpiece；The powder fallen leads to
Cross recovery system to reclaim, can use again after sieving；Purpose: powdery paints is sprayed to equably on the surface of workpiece, special work
Part (comprising the position easily producing electrostatic screen) should use high performance static plastic spraying machine to complete spraying；3, solidification: work
Skill includes that (temperature and time of solidification was according to selected powder as in the high temperature furnace of about 200 DEG C 20 minutes by the workpiece after spraying
Depending on the quality of end, special low-temperature powder solidification temperature is about 160 DEG C, more saves the energy), make powder dense melt, levelling, solid
Change；Purpose: by the powder curing after spraying to surface of the work.
Claims (10)
1. a badging holder, is characterized in that: include fixing the riser (1) being connected with automobile and be connected with riser (1) one and
The transverse slat (2) at an angle with riser (1), the angle between described transverse slat (2) and riser (1) is less than or equal to 90 degree；Described perpendicular
The both sides of plate (1) are equipped with the installing hole (11) for wearing for bolt, and the installing hole (11) of every side is equipped with two and divides
Not being positioned at top and the bottom of riser (1), the middle part of described riser (1) upside is additionally provided with the fixing hole for fixing car plate
(12)；Described transverse slat (2) is provided with the hole, location group (21) for installing illuminating lamp, and hole, described location group (21) includes being positioned at horizontal stroke
The both sides of plate (2) and the longitudinal long lumbar hole (211) arranged in the width direction and be positioned at the middle part of transverse slat (2) and along length side
To the horizontal long lumbar hole (212) arranged；Described transverse slat (2) is provided with fender rod (22), and described fender rod (22) includes and transverse slat
(2) connecting rod (221) connected and the two ends being arranged at connecting rod (221) the bending being connected with connecting rod (221) one
Bar (222), described bent rod is at an angle with connecting rod (221) and bent rod is towards automobile steering.
Badging holder the most according to claim 1, is characterized in that: the angular range between described riser (1) and transverse slat (2) is
80°-90°。
Badging holder the most according to claim 1, is characterized in that: described transverse slat (2) passes through mutually with fender rod (22) to weld
Fixing.
Badging holder the most according to claim 3, is characterized in that: the bending angle between described bent rod and connecting rod (221)
Degree scope is 5 °-10 °.
Badging holder the most according to claim 1, is characterized in that: described fender rod (22) is arranged in hollow.
6. a manufacture method for badging holder, is characterized in that: comprise the following steps:
Step one: metallic plate is respectively defined as transverse slat (2) and riser (1)；Transverse slat (2) is placed on punch work platform, at horizontal stroke
Two side positions of plate (2) the long lumbar hole of punching longitudinal direction in the width direction (211) and at the medium position of transverse slat (2) and along length
The horizontal long lumbar hole of direction punching (212)；By riser (1) as on workbench, the both sides of riser (1) and every side top with under
Position punching fixing hole (12) at the middle part of the equal punching in position, portion installing hole (11) and riser (1) upside；
Step 2: by metallic plate as on bending work table and be fixed, the junction between transverse slat (2) and riser (1)
V-type bending is carried out for bending benchmark；
Step 3: the middle part of fender rod (22) is defined as connecting rod (221) and orientates the two ends of fender rod (22) as folding
Knee (222), is positioned over wherein one end of fender rod (22) on bending machine it is carried out bending, then by fender rod (22)
The other end is placed on bending machine it is carried out bending, and the direction of two ends bending is consistent；
Step 4: by bonding machine, transverse slat (2) is soldered to the middle part of connecting rod (221), and the wrap direction of bending bar (222)
Along the width of transverse slat (2) and towards transverse slat (2) side；
Step 5: the surface of the most welded badging holder completed is carried out powder injection process.
The manufacture method of badging holder the most according to claim 6, is characterized in that: also include between step one and step 2
Following steps:
It is placed into the metallic plate being complete step one in baking oven metallic plate is preheating to the first set temperature.
The manufacture method of badging holder the most according to claim 6, is characterized in that: also include between step 2 and step 3
Following steps:
It is placed in baking oven fender rod (22) is preheated to the second set temperature by fender rod (22).
The manufacture method of badging holder the most according to claim 6, is characterized in that: also include between step 3 and step 4
Following steps:
By polisher, the surface of metallic plate Yu fender rod (22) is carried out technique for grinding process.
The manufacture method of badging holder the most according to claim 9, is characterized in that: described technique for grinding comprises the following steps:
Step one, polishes the most from left to right to transverse slat (2)；
Step 2, polishes the most from right to left to transverse slat (2)；
Step 3, polishes the most from left to right to riser (1)；
Step 4, polishes the most from right to left to riser (1)；
Step 5, carries out circumference polishing the most from left to right to fender rod (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610525829.2A CN106184052B (en) | 2016-06-30 | 2016-06-30 | Badging holder and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610525829.2A CN106184052B (en) | 2016-06-30 | 2016-06-30 | Badging holder and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106184052A true CN106184052A (en) | 2016-12-07 |
| CN106184052B CN106184052B (en) | 2019-02-19 |
Family
ID=57466006
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610525829.2A Active CN106184052B (en) | 2016-06-30 | 2016-06-30 | Badging holder and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106184052B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112810538A (en) * | 2020-12-30 | 2021-05-18 | 深圳市宝凌电子股份有限公司 | On-vehicle miniature 5G signal radiation receives integrative piece |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101456388A (en) * | 2007-12-12 | 2009-06-17 | 张木蕃 | Automobile anti-collision and dropping-proof license plate |
| CN102897113A (en) * | 2011-07-30 | 2013-01-30 | 江阴协统汽车附件有限公司 | License plate with lighting lamp |
| CN202827399U (en) * | 2012-10-31 | 2013-03-27 | 陈雷澄 | Automobile license plate frame |
| CN203402094U (en) * | 2013-06-09 | 2014-01-22 | 林超 | Integrated-type automobile license plate frame with double-flanging ribs |
| KR20140117942A (en) * | 2013-03-27 | 2014-10-08 | 구재호 | Number board safeguard for vehicle |
| CN204222775U (en) * | 2014-11-14 | 2015-03-25 | 闫志强 | The license plate sealing frame of all round closure |
| CN205256228U (en) * | 2015-12-14 | 2016-05-25 | 北京汽车股份有限公司 | Vapour vehicle license plate plaque mounting structure and car |
| CN205737327U (en) * | 2016-06-30 | 2016-11-30 | 宁波众心电子科技有限公司 | Badging holder |
-
2016
- 2016-06-30 CN CN201610525829.2A patent/CN106184052B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101456388A (en) * | 2007-12-12 | 2009-06-17 | 张木蕃 | Automobile anti-collision and dropping-proof license plate |
| CN102897113A (en) * | 2011-07-30 | 2013-01-30 | 江阴协统汽车附件有限公司 | License plate with lighting lamp |
| CN202827399U (en) * | 2012-10-31 | 2013-03-27 | 陈雷澄 | Automobile license plate frame |
| KR20140117942A (en) * | 2013-03-27 | 2014-10-08 | 구재호 | Number board safeguard for vehicle |
| CN203402094U (en) * | 2013-06-09 | 2014-01-22 | 林超 | Integrated-type automobile license plate frame with double-flanging ribs |
| CN204222775U (en) * | 2014-11-14 | 2015-03-25 | 闫志强 | The license plate sealing frame of all round closure |
| CN205256228U (en) * | 2015-12-14 | 2016-05-25 | 北京汽车股份有限公司 | Vapour vehicle license plate plaque mounting structure and car |
| CN205737327U (en) * | 2016-06-30 | 2016-11-30 | 宁波众心电子科技有限公司 | Badging holder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112810538A (en) * | 2020-12-30 | 2021-05-18 | 深圳市宝凌电子股份有限公司 | On-vehicle miniature 5G signal radiation receives integrative piece |
| CN112810538B (en) * | 2020-12-30 | 2022-03-15 | 深圳市宝凌电子股份有限公司 | On-vehicle miniature 5G signal radiation receives integrative piece |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106184052B (en) | 2019-02-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP1949981A1 (en) | Composite of sheet metal parts | |
| CA2682815A1 (en) | Method of manufacturing a bent product and an apparatus and a continuous line for manufacturing the same | |
| US9821357B2 (en) | Method and apparatus for manufacturing a bent product | |
| CN102672435A (en) | Integral forming method for thin-walled titanium alloy part with irregularly-shaped curved surface and die | |
| KR101404386B1 (en) | Induction heating coil, device for manufacturing of workpiece, and manufacturing method | |
| US7073259B2 (en) | Apparatus and method for manufacturing an automotive beam | |
| EP1818129A1 (en) | System and process for welding metal tubes | |
| CN201064855Y (en) | Torch equipped with front preheating device | |
| JP2007526947A (en) | Method and apparatus for continuous production of molded metal articles | |
| CN206296563U (en) | A kind of new CNC flame cutting machine | |
| CN102935719A (en) | Novel welding technology for thermoplastic materials and device for achieving welding technology | |
| CN205737327U (en) | Badging holder | |
| US3524245A (en) | Continuous tube forming and metallizing process | |
| CN106184052A (en) | Badging holder and manufacture method thereof | |
| US2927371A (en) | Method of continuously forming welded coated steel tubing | |
| KR101616348B1 (en) | Roller hemming apparatus | |
| KR102329201B1 (en) | Hemming device having steam injection nozzle | |
| CN204893321U (en) | Flexible switched systems of anchor clamps | |
| CN109500615A (en) | A kind of progressive forming device for the connecting column being used to form on automobile | |
| US3768145A (en) | Method of in line coating of galvanized tubing | |
| CN209565776U (en) | A kind of progressive forming device of A column on automobile | |
| CN210907593U (en) | Full-automatic hot spinning steel bottle shaping transfer device | |
| CN207839292U (en) | A kind of pre-treatment production line of the vertical state of steel pipe bundle component | |
| JP5598418B2 (en) | Bending member manufacturing equipment | |
| CN109109332A (en) | A kind of automotive plastic parts fixed point welder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: 315194 West workshop, floor 3, building 8, No. 818, Jinyuan Road, Yinzhou District, Ningbo City, Zhejiang Province Patentee after: Ningbo Zhongxin Electronic Technology Co.,Ltd. Address before: 315194, room 803, building E, Kexin building, 655 bachelor Road, Yinzhou District, Zhejiang, Ningbo Patentee before: Ningbo Zhongxin Electronic Technology Co.,Ltd. |
|
| CP02 | Change in the address of a patent holder |