CN201064855Y - Torch equipped with front preheating device - Google Patents

Torch equipped with front preheating device Download PDF

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Publication number
CN201064855Y
CN201064855Y CNU2007201243222U CN200720124322U CN201064855Y CN 201064855 Y CN201064855 Y CN 201064855Y CN U2007201243222 U CNU2007201243222 U CN U2007201243222U CN 200720124322 U CN200720124322 U CN 200720124322U CN 201064855 Y CN201064855 Y CN 201064855Y
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welding
cantilever
preheating device
welding torch
preheating
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Expired - Fee Related
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CNU2007201243222U
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Chinese (zh)
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肖锋
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Chongqing University of Technology
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Chongqing University of Technology
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Abstract

本实用新型公开了一种设有前置预热装置的焊矩,包括小车导轨、可沿导轨来回运动的小车、垂直固定于小车上的支架和连接于支架的悬臂;焊矩及预热装置连接于悬臂上,焊矩在预热装置后并相隔一定的距离。本实用新型的有益技术效果是:可稳定有效地控制焊件的焊前预热温度、受热范围,减少焊接变形,提高焊接质量,减少焊接施工的劳动强度,提高焊接效率,减少能源消耗。

Figure 200720124322

The utility model discloses a welding torch equipped with a preheating device, which comprises a trolley guide rail, a trolley that can move back and forth along the guide rail, a bracket vertically fixed on the trolley, and a cantilever connected to the bracket; the welding torch and the preheating device Connected to the cantilever, the welding torch is separated by a certain distance after the preheating device. The beneficial technical effect of the utility model is: it can stably and effectively control the pre-welding preheating temperature and heating range of the weldment, reduce welding deformation, improve welding quality, reduce labor intensity of welding construction, improve welding efficiency and reduce energy consumption.

Figure 200720124322

Description

一种设有前置预热装置的焊矩 A welding torch equipped with a preheating device

技术领域 technical field

本实用新型涉及一种焊矩,尤其是涉及一种设有前置预热装置的焊矩。The utility model relates to a welding torch, in particular to a welding torch provided with a preheating device.

背景技术 Background technique

在大型构件的熔化焊接过程中,为了调整待焊部位的焊接温度,降低焊接内应力,减低焊接裂纹的发生率,获得满足要求的焊缝组织,目前通常在焊接前采用氧乙炔火焰等预热装置人工对待焊部位进行预热。从工序上讲,预热和焊接是一分为二的两道工序,由于人工操作的稳定性不高,预热时间、预热温度、受热部位的面积、预热与焊接之间的时间间隔难于稳定控制,导致预热工序的稳定性低、预热质量不能得到保证。In the melting welding process of large components, in order to adjust the welding temperature of the parts to be welded, reduce the welding internal stress, reduce the incidence of welding cracks, and obtain a weld structure that meets the requirements, at present, preheating such as oxyacetylene flame is usually used before welding. The device manually preheats the parts to be welded. From the process point of view, preheating and welding are two processes divided into two. Due to the low stability of manual operation, the preheating time, preheating temperature, area of the heated part, and the time interval between preheating and welding It is difficult to control stably, resulting in low stability of the preheating process and the quality of preheating cannot be guaranteed.

发明内容 Contents of the invention

本实用新型的目的是提供一种能稳定控制预热温度、提高焊接质量的设有前置预热装置的焊矩。其技术方案为:一种设有前置预热装置的焊矩,其特征在于:它包括小车导轨、可沿导轨来回运动的小车、垂直固定于小车上的支架和连接于支架的悬臂;焊矩及预热装置连接于悬臂上,焊矩在预热装置后并相隔一定的距离。The purpose of the utility model is to provide a welding torch equipped with a preheating device which can stably control the preheating temperature and improve the welding quality. The technical solution is: a welding torch equipped with a preheating device, which is characterized in that it includes a trolley guide rail, a trolley that can move back and forth along the guide rail, a bracket vertically fixed on the trolley and a cantilever connected to the bracket; The torch and preheating device are connected to the cantilever, and the welding torch is separated by a certain distance behind the preheating device.

悬臂可沿支架上下平行移动,悬臂上设置有悬臂导轨,焊矩及预热装置均通过悬臂导轨与悬臂连接,并可沿悬臂导轨移动。焊矩、预热装置及悬臂导轨可安装于悬臂的上、下及两侧位置。The cantilever can move up and down in parallel along the bracket, and the cantilever guide rail is set on the cantilever. The welding torch and preheating device are connected with the cantilever through the cantilever guide rail, and can move along the cantilever guide rail. The welding torch, preheating device and cantilever guide rail can be installed on the upper, lower and both sides of the cantilever.

本实用新型的有益技术效果是:可稳定有效地控制焊件的焊前预热温度、受热范围,减少焊接变形,提高焊接质量,减少焊接施工的劳动强度,提高焊接效率,减少能源消耗。The beneficial technical effect of the utility model is: it can stably and effectively control the pre-welding preheating temperature and heating range of the weldment, reduce welding deformation, improve welding quality, reduce labor intensity of welding construction, improve welding efficiency and reduce energy consumption.

附图说明 Description of drawings

附图为本实用新型的结构图。Accompanying drawing is the structural diagram of the utility model.

附图中:小车导轨1,小车2,支架3,悬臂4,焊矩5,预热装置6、待焊件7,焊缝8,预热区9,悬臂导轨10。In the accompanying drawings: trolley guide rail 1, trolley 2, support 3, cantilever 4, welding torch 5, preheating device 6, parts to be welded 7, welding seam 8, preheating zone 9, cantilever guide rail 10.

具体实施方式 Detailed ways

参见附图,一种设有前置预热装置的焊矩,它包括小车导轨1、可沿导轨来回运动的小车2、垂直固定于小车上的支架3和连接于支架3的悬臂4;焊矩5及预热装置6连接于悬臂4上,焊矩5在预热装置6后并相隔一定的距离。Referring to the accompanying drawings, a welding torch with a front preheating device includes a trolley guide rail 1, a trolley 2 that can move back and forth along the guide rail, a bracket 3 vertically fixed on the trolley and a cantilever 4 connected to the bracket 3; The torch 5 and the preheating device 6 are connected to the cantilever 4, and the welding torch 5 is behind the preheating device 6 and separated by a certain distance.

悬臂4可沿支架3上下平行移动以调整悬臂4与待焊件7之间的距离,悬臂4上设置有悬臂导轨10,焊矩5及预热装置6均通过悬臂导轨10与悬臂4连接,并可沿悬臂导轨10移动,从而可调整焊矩5与预热装置6之间的相对位置。The cantilever 4 can move up and down in parallel along the support 3 to adjust the distance between the cantilever 4 and the workpiece 7 to be welded. The cantilever 4 is provided with a cantilever guide rail 10, and the welding torch 5 and the preheating device 6 are connected to the cantilever 4 through the cantilever guide rail 10. And it can move along the cantilever guide rail 10, so that the relative position between the welding torch 5 and the preheating device 6 can be adjusted.

焊矩5、预热装置6及悬臂导轨10可安装于悬臂4的上、下及两侧位置,从而可以方便地对各个方位的待焊部位进行焊接。The welding torch 5, the preheating device 6 and the cantilever guide rail 10 can be installed on the upper, lower and both sides of the cantilever 4, so that the positions to be welded in various directions can be welded conveniently.

焊接时,首先引燃预热装置6,小车2以预先设定的速度沿小车导轨1运动,从而带动预热装置6和焊矩5向待焊部位运动,预热装置6接触待焊部位并进行加热,形成已预热区9,当焊矩5随着小车2的运动到达已经经过预热的待焊部位时,引弧施焊,形成焊缝8。当预热装置6随着小车2移动走过焊件末端时停止预热,当焊矩5随着小车2移动走过焊件末端时熄弧,完成焊接过程。During welding, the preheating device 6 is first ignited, and the trolley 2 moves along the trolley guide rail 1 at a preset speed, thereby driving the preheating device 6 and the welding torch 5 to move to the part to be welded, and the preheating device 6 contacts the part to be welded and Heating is carried out to form a preheated zone 9 , and when the welding torch 5 reaches the preheated part to be welded along with the movement of the trolley 2 , arc welding is performed to form a weld seam 8 . When the preheating device 6 moves over the end of the weldment along with the trolley 2, the preheating stops, and when the welding torch 5 moves over the end of the weldment along with the trolley 2, the arc is extinguished, and the welding process is completed.

本实用新型可通过控制焊矩5与预热装置6之间的距离、小车2的运动速度、预热装置6的气流、气压、混合气体的含量、预热装置6与待焊部位的距离等参数,来调整和稳定控制预热温度,从而稳定而有效地控制焊件的焊前预热温度、受热范围,减少焊接变形,提高焊接质量,减少焊接施工的劳动强度,提高焊接效率,减少能源消耗。The utility model can control the distance between the welding torch 5 and the preheating device 6, the moving speed of the trolley 2, the air flow of the preheating device 6, the air pressure, the content of the mixed gas, the distance between the preheating device 6 and the part to be welded, etc. Parameters to adjust and stably control the preheating temperature, thereby stably and effectively controlling the pre-welding preheating temperature and heating range of the weldment, reducing welding deformation, improving welding quality, reducing labor intensity of welding construction, improving welding efficiency, and reducing energy consume.

Claims (3)

1. welding torch that is provided with the front preheating process device is characterized in that: it comprise vehicle guide (1), the dolly (2) that can move back and forth along guide rail, vertical fixing on dolly support (3) and be connected in the cantilever (4) of support (3); Welding torch (5) and preheating device (6) are connected on the cantilever (4), and welding torch (5) in preheating device (6) back also at intervals.
2. the welding torch that is provided with the front preheating process device according to claim 1, it is characterized in that: cantilever (4) can move along support (3) is parallel up and down, cantilever (4) is provided with cantilevered rail (10), welding torch (5) and preheating device (6) all are connected with cantilever (4) by cantilevered rail (10), and can move along cantilevered rail (10).
3. the welding torch that is provided with the front preheating process device according to claim 2 is characterized in that: welding torch (5), preheating device (6) and cantilevered rail (10) can be installed on upper and lower and two side positions of cantilever (4).
CNU2007201243222U 2007-05-24 2007-05-24 Torch equipped with front preheating device Expired - Fee Related CN201064855Y (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101829867A (en) * 2010-04-02 2010-09-15 徐州华恒焊接有限公司 Automatically welded intermediate frequency preheating mechanism of hydraulic cylinder
CN102922184A (en) * 2012-11-14 2013-02-13 徐州重型机械有限公司 Welding device and welding equipment with same
CN103447741A (en) * 2013-07-23 2013-12-18 南京工业大学 Preheating device for lead enameling process
CN104708236A (en) * 2013-12-12 2015-06-17 中联重科股份有限公司 Robot Welding Workstation
CN105479050A (en) * 2015-12-20 2016-04-13 安徽伟宏钢结构集团股份有限公司 Welding preheating device applicable to steel structures in various shapes
CN105618967A (en) * 2016-03-01 2016-06-01 西南交通大学 Welding device for high-temperature superconducting coating strip joint with extremely low resistance
CN105887681A (en) * 2014-12-17 2016-08-24 中铁山桥集团有限公司 Bridge u-rib preheating robot
CN108723559A (en) * 2018-06-29 2018-11-02 张维秀 A kind of steel-structure thick plate welding construction method under low-temperature environment
CN112894063A (en) * 2019-12-04 2021-06-04 河北新天科创新能源技术有限公司 Heating device for barrel welding trolley
CN114101873A (en) * 2021-12-03 2022-03-01 中车长江运输设备集团有限公司 Device and method for regulating and controlling welding stress and deformation of railway wagon component

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101829867A (en) * 2010-04-02 2010-09-15 徐州华恒焊接有限公司 Automatically welded intermediate frequency preheating mechanism of hydraulic cylinder
CN102922184A (en) * 2012-11-14 2013-02-13 徐州重型机械有限公司 Welding device and welding equipment with same
CN102922184B (en) * 2012-11-14 2016-02-24 徐州重型机械有限公司 Welding equipment
CN103447741A (en) * 2013-07-23 2013-12-18 南京工业大学 Preheating device for lead enameling process
CN103447741B (en) * 2013-07-23 2016-04-06 南京工业大学 Preheating device for lead enameling process
CN104708236A (en) * 2013-12-12 2015-06-17 中联重科股份有限公司 Robot Welding Workstation
CN105887681A (en) * 2014-12-17 2016-08-24 中铁山桥集团有限公司 Bridge u-rib preheating robot
CN105479050A (en) * 2015-12-20 2016-04-13 安徽伟宏钢结构集团股份有限公司 Welding preheating device applicable to steel structures in various shapes
CN105618967A (en) * 2016-03-01 2016-06-01 西南交通大学 Welding device for high-temperature superconducting coating strip joint with extremely low resistance
CN108723559A (en) * 2018-06-29 2018-11-02 张维秀 A kind of steel-structure thick plate welding construction method under low-temperature environment
CN112894063A (en) * 2019-12-04 2021-06-04 河北新天科创新能源技术有限公司 Heating device for barrel welding trolley
CN114101873A (en) * 2021-12-03 2022-03-01 中车长江运输设备集团有限公司 Device and method for regulating and controlling welding stress and deformation of railway wagon component

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Granted publication date: 20080528