CN106181374A - A kind of Xin Yinglang pressure piping Automated assembly frock - Google Patents
A kind of Xin Yinglang pressure piping Automated assembly frock Download PDFInfo
- Publication number
- CN106181374A CN106181374A CN201610781591.XA CN201610781591A CN106181374A CN 106181374 A CN106181374 A CN 106181374A CN 201610781591 A CN201610781591 A CN 201610781591A CN 106181374 A CN106181374 A CN 106181374A
- Authority
- CN
- China
- Prior art keywords
- pressure piping
- yinglang
- xin
- automated assembly
- frock
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Clamps And Clips (AREA)
Abstract
The invention discloses a kind of Xin Yinglang pressure piping Automated assembly frock, including base plate, described base plate is provided with hold down gag and two profilings, profiling is provided with pipeline and slideway, being provided with electric torque rifle on hold down gag, hold down gag connects four metal block；The inner side of described profiling is provided with limited block；Described frock connects has two pneumatic linear actuators to drive, and pneumatic linear actuator plays the effect of switch automatically；It is provided with error correction device in two described profilings；The distance adjustable up and down of four described metal block；Beneficial effects of the present invention: practical, continuous prodution, improve production efficiency, and ensure that the concordance of product, steady quality, qualification rate is high, reduces cost, it is to avoid because pipe middle cooling pipe pressure piping clamp bolt moment of torsion intensifying force reason causes pipe to leak.
Description
Technical field
The present invention relates to a kind of automobile component production labor dress, particularly to a kind of Xin Yinglang pressure piping Automated assembly
Frock.
Background technology
Automobile Design is broadly divided into four big classes, and wherein electromotor is the heart of automobile, and automobile power size is defeated by electromotor
Going out power, the big fuel consumption of engine power is big.Charge air cooler gas handling system is the tail gas recovery combustion recycling discharged by electromotor,
I.e. decrease motor exhaust and pollute environment and atmosphere, fuel system can be made again to recycle, make electromotor pursue high rate of rise.
Engine driven supercharging air inlet engine becomes domestic R&D direction and development trend at present, and prospect is the most optimistic.
Engine driven supercharging refers to there will be, for NA Naturally Aspirated Engine, the problem that intake efficiency is low in high speed area, from
Basic key point is set about, and namely tries every possible means to promote the air pressure in inlet manifold, to overcome valve interference resistance, although
Inlet manifold, valve, the size constancy of camshaft, but the result increased due to admission pressure, allow in each valve-opening time
The air that can clamp-on combustor adds, and therefore distributive value also can increase relatively, allow engine work capacity than before supercharging more more
For powerful.
Engine driven supercharging and turbocharging have significantly difference in power output, and the former has the linear of access expansion air inlet
Output, the latter then because there being the phenomenon of turbo lag, exerts oneself the most more lofty, the most linearly.
Because the operation principle of engine driven supercharging so that it is the most just can obtain supercharging.Supercharging power output also with
Speed of crankshaft becomes the power of certain ratio, i.e. engine driven supercharging engine to export along with the raising of rotating speed, strengthens the most therewith.Therefore machine
The performance of exerting oneself of tool supercharged engine is very much like with natural aspiration, but can have bigger horsepower and torsion.
Owing to mechanical supercharger uses the characteristic of belt drives, therefore supercharger inner vanes rotating speed with engine speed has been
All synchro, basic characteristic is:
The rpm of engine rpm X (R1/R2)=eddy pressurizer blade
The radius of R1 engine belt dish
The radius of R2 mechanical supercharger belt pulley
Owing to the belt pulley size difference of all kinds of engines is little, it is limited to engine installing space, therefore engine driven supercharging simultaneously
The working speed of device is far below 3,000rpm, and with turbocharger often in 10, more than 000rpm superelevation turns the situation phase in territory
Go the most remote.
The engine driven supercharging system that Europe produces takes the low pressure charging of 0.3-0.5kg/c mostly, is that emphatically the slow-speed of revolution is turned round
Power output exports with middle high rotating speed " plateau type " horsepower, and the new-type Low ESR supercharger that Taiwan " Te Jia " researches and develops can produce
The moderate supercharging value of 0.6-0.9kg/c, power promote amplitude the most notable, although engine driven supercharging system present stage still
The high pressure-charging scope of 1.0kg/c cannot be broken through, and turbocharging breaks through the over-boosted boundary of 2.0kg/c, single just effect already
For rate, turbo charge system can promote engine output with " multiple ", but both structurally cannot mention in the same breath.
Original form, when need not additionally manufacture high unit price precision parts, engine driven supercharging system is maintained at engine parts
System can allow engine power output promote 20-40%, is unlikely to again to cause the burden of maintenance system, and reaches environmental protection, fuel-efficient, high
The target of efficiency, significantly to save the development cost of new engine.
ICS intercooler system is indispensable vitals in automobile cooling system, along with the development of automobile market, domestic master
Machine factory constantly brings forth new ideas and improves, and the entrucking rhythm of main engine plants is increasingly faster, the many points of integral assemblies of parts design, thus
Decrease main engine plants' car load assembly process, shorten the production cycle of car load simultaneously, improve production efficiency.Steering pipeline
Middle cooling pipe pressure piping clamp bolt moment of torsion is relied on to connect particularly important, if bolt installation is not in place or installation site skew will be led
Cause assembly failure, interfere between point part and rub, having a strong impact on radiating effect and the safety of electromotor；If middle cooling pipe
The assembling of pressure piping clamp bolt moment of torsion is not in place all will affect car load installation progress, and cause main engine plants to stop line.In order to not by
The market being growing more intense is eliminated, and captures main engine plants' share, stabilized product quality, and the capacity for technological innovation of supplier, quality are anticipated
Know and cost control consciousness is increasingly stronger, need more preferable frock to complete the production of pressure piping automatization.
At present, the main mode of production is: artificial single installation middle cooling pipe pressure piping clamp bolt moment of torsion, and installs
After middle cooling pipe pressure piping clamp bolt moment of torsion, also again manual operations to compress, such operating type not only production efficiency
Low, and manual work is firmly difficult to grasp, and not only affects production efficiency, and employee's operation intensity is big, and probability of makeing mistakes is big.By
In middle cooling pipe pressure piping clamp bolt moment of torsion have middle cooling pipe pressure piping clamp bolt torque hole and direction point and requirement, if
During employee's operation, energy is not concentrated, and manual installation discontinuity or repeatedly dismounting affect middle cooling pipe pressure piping clamp bolt and turn round
Square overlay coating, this operational method is difficult to ensure that middle cooling pipe pressure piping clamp bolt torque hole position and direction, and presses
Tightly it is difficult to control to, mistake usually occurs in employee's operation, causes unnecessary waste.
Not pressing tightly the dislocation of easy middle cooling pipe pressure piping clamp bolt moment of torsion, anisotropy car load factory cannot install, and causes
Client complains, stops line and tube leak.
Summary of the invention
The technical problem to be solved is for the deficiencies in the prior art, it is provided that a kind of Xin Yinglang pressure piping is certainly
Dynamicization assembly tooling.
To achieve these goals, the measure that the present invention is taked:
A kind of Xin Yinglang pressure piping Automated assembly frock, including base plate, described base plate is provided with hold down gag
With two profilings, profiling being provided with pipeline and slideway, hold down gag is provided with electric torque rifle, hold down gag connects four
Individual metal block；
The inner side of described profiling is provided with limited block；
Described frock connects has two pneumatic linear actuators to drive, and pneumatic linear actuator plays the effect of switch automatically；
It is provided with error correction device in two described profilings；
The distance adjustable up and down of four described metal block.
Beneficial effects of the present invention: practical, continuous prodution, improve production efficiency, and ensure that the concordance of product,
Steady quality, qualification rate is high, reduce cost, it is to avoid because of pipe middle cooling pipe pressure piping clamp bolt moment of torsion intensifying force reason
Pipe is caused to leak.
Accompanying drawing explanation
Fig. 1 is the external structure schematic diagram of the present invention.
Detailed description of the invention
A kind of Xin Yinglang pressure piping Automated assembly frock, including base plate 2, described base plate 2 is provided with compression dress
Put 4 and two profilings 6, profiling 6 is provided with pipeline 7 and slideway 3, hold down gag 4 is provided with electric torque rifle 1, compress dress
Put 4 connections and have four metal block.
The inner side of described profiling 6 is provided with limited block 5.
Described frock connects has two pneumatic linear actuators to drive, and pneumatic linear actuator plays the effect of switch automatically.
It is provided with error correction device in two described profilings 6.
The distance adjustable up and down of four described metal block.
The solution of the present invention is to provide a kind of has the pneumatic of following mentality of designing, continuous prodution frock.Disposably
Complete middle cooling pipe pressure piping clamp bolt moment of torsion to install and compress.Including two pneumatic linear actuators, four metal block, two profilings
6.Four metal block can adjust distance up and down according to pipeline assembly and middle cooling pipe pressure piping clamp bolt torque specifications size.
Being provided with error correction device in two profilings 6, error correction device sets according to middle cooling pipe pressure piping clamp bolt moment of torsion shape size
Meter.Pneumatic linear actuator is to play automatic on-off action, eliminates the manual operation that employee is single, and the single manual operation of employee is not only
Efficiency is low, and high due to operation intensity when installing, and middle cooling pipe pressure piping clamp bolt moment of torsion stress size is difficult to control to, difficult
To ensure product quality concordance.Four metal block can adjust up and down according to middle cooling pipe pressure piping clamp bolt torque
Its space length, if middle cooling pipe pressure piping clamp bolt torque specifications is different, size is the most different, and four metal block can
Adjust up and down according to middle cooling pipe pressure piping clamp bolt moment of torsion size, there is the function of a tractor serves several purposes；Entangling in two profilings 6
Misloading is put and be can ensure that middle cooling pipe pressure piping clamp bolt torque direction is correct, and middle cooling pipe pressure piping clamp bolt moment of torsion has greatly
Microcephaly divides, and error-proofing tool designs frock according to middle cooling pipe pressure piping clamp bolt moment of torsion shape and size, if major part one end
It is placed on microcephaly one end not install, so can effectively avoid middle cooling pipe pressure piping clamp bolt torque direction wrong
By mistake.This frock can effectively ensure middle cooling pipe pressure piping clamp bolt moment of torsion rigging position, prevents middle cooling pipe pressure inlet an outpost of the tax office
Hoop bolt torque installation site is inaccurate, causes interfering and cannot assembling during main engine plants' in-site installation.
Use this tooling device to produce compared with former technology, have the advantage that and guarantee middle cooling pipe pressure piping clip
Bolt torque direction is consistent with drawing, serves error-disable function；Start and middle cooling pipe pressure piping clamp bolt moment of torsion is installed automatically
Uniform force can be ensured；Compression can ensure clamping force between middle cooling pipe pressure piping clamp bolt moment of torsion and sebific duct, it is ensured that in cold
Pipe pressure piping clamp bolt moment of torsion difficult drop-off；Taking continuous prodution, improve production efficiency, production efficiency improves two
Times, and reduce percent defective.
A tractor serves several purposes, this equipment not only increases production efficiency, and ensure that the concordance of product, and steady quality is qualified
Rate is high, decrease client's complaint and waste, reduce cost, it is to avoid because pipe middle cooling pipe pressure piping clamp bolt moment of torsion adds
Clamp force reason causes pipe to leak, and burns electromotor time serious.
Operation step is poly-: first, opens hold down gag 4, is put into by plastic tube in slideway 3 and profiling 6, be closed again hold down gag
4, put clip；Second step, is assembled to the spacing place (at limited block 5) inside profiling 6 by sebific duct；3rd step: by electric torque rifle 1
It is enclosed within clip hex bolts；4th step: start electric torque rifle 1, automatic tightening, complete assembling and complete.
Claims (5)
1. Yi Zhong Xin Yinglang pressure piping Automated assembly frock, including base plate (2), it is characterised in that: on described base plate (2)
Hold down gag (4) and two profilings (6) are installed, profiling (6) are provided with pipeline (7) and slideway (3), on hold down gag (4)
Being provided with electric torque rifle (1), hold down gag (4) connects four metal block.
A kind of Xin Yinglang pressure piping Automated assembly frock the most according to claim 1, it is characterised in that: described is imitative
The inner side of shape (6) is provided with limited block (5).
A kind of Xin Yinglang pressure piping Automated assembly frock the most according to claim 1 and 2, it is characterised in that: described
Frock connect and have two pneumatic linear actuators to drive, pneumatic linear actuator plays the effect of switch automatically.
A kind of Xin Yinglang pressure piping Automated assembly frock the most according to claim 3, it is characterised in that: described two
Individual profiling is provided with error correction device on (6).
A kind of Xin Yinglang pressure piping Automated assembly frock the most according to claim 4, it is characterised in that: described four
The distance adjustable up and down of individual metal block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781591.XA CN106181374A (en) | 2016-08-30 | 2016-08-30 | A kind of Xin Yinglang pressure piping Automated assembly frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781591.XA CN106181374A (en) | 2016-08-30 | 2016-08-30 | A kind of Xin Yinglang pressure piping Automated assembly frock |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106181374A true CN106181374A (en) | 2016-12-07 |
Family
ID=58086594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610781591.XA Pending CN106181374A (en) | 2016-08-30 | 2016-08-30 | A kind of Xin Yinglang pressure piping Automated assembly frock |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106181374A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202005014935U1 (en) * | 2005-09-21 | 2005-12-08 | Parker Hannifin Gmbh & Co. Kg | Holder for curved pipes in vehicle cooling systems has slot, into which pipe fits, wedge sliding into slot, above horizontal section of pipe |
| CN203679662U (en) * | 2014-02-14 | 2014-07-02 | 宁波丰茂汽车零部件有限公司 | Automatic assembly tool for intercooling pipeline |
| CN205968170U (en) * | 2016-08-30 | 2017-02-22 | 浙江峻和橡胶科技有限公司 | Xin yinglang pressurization line automatic assembly frock |
-
2016
- 2016-08-30 CN CN201610781591.XA patent/CN106181374A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202005014935U1 (en) * | 2005-09-21 | 2005-12-08 | Parker Hannifin Gmbh & Co. Kg | Holder for curved pipes in vehicle cooling systems has slot, into which pipe fits, wedge sliding into slot, above horizontal section of pipe |
| CN203679662U (en) * | 2014-02-14 | 2014-07-02 | 宁波丰茂汽车零部件有限公司 | Automatic assembly tool for intercooling pipeline |
| CN205968170U (en) * | 2016-08-30 | 2017-02-22 | 浙江峻和橡胶科技有限公司 | Xin yinglang pressurization line automatic assembly frock |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103487251B (en) | Based on electrically heated turbosupercharger check test platform and turbocharger performance test method | |
| CN101182803B (en) | Adjustable consecutive composite turbocharging system | |
| US10202893B2 (en) | Double channel power turbine system and control method thereof | |
| CN110261127B (en) | On-line detection method for carbon deposit jamming of variable cross-section turbocharger of engine | |
| CN110543715B (en) | Two-stage supercharging system matching method based on simulation calculation | |
| CN101701546A (en) | Sequential turbocharging system anti-surge control device and control method | |
| CN105649756A (en) | Twin-stage supercharged engine with interstage cooler | |
| CN205968170U (en) | Xin yinglang pressurization line automatic assembly frock | |
| CN104675512A (en) | Sequential supercharged diesel engine switching stabilizing device and control method | |
| US20130008234A1 (en) | Pre-installation turbocharger bench test | |
| Du et al. | Hardware-in-the-loop simulation approach to testing controller of sequential turbocharging system | |
| CN106181374A (en) | A kind of Xin Yinglang pressure piping Automated assembly frock | |
| CN202451313U (en) | Accessory supercharging system for diesel rack testing | |
| CN110851996B (en) | Analysis method of water-cooling intercooling system | |
| CN105756774A (en) | Diesel engine four-stage-switching sequential pressurizing device and control device | |
| CN203098039U (en) | Two-stage turbocharger applicable to heavy-duty diesel engine | |
| CN104155114A (en) | Multifunctional compound supercharging test system | |
| CN102979616A (en) | Two-stage turbocharger applied to heavy-duty diesel engine | |
| CN203257532U (en) | Intelligent control air supplying device of turbocharged engine | |
| Liu et al. | Optimizing the exhaust system of marine diesel engines to improve low-speed performances and cylinder working conditions | |
| CN105508035A (en) | Supercharged diesel engine multi-mode switch supercharging structure and method | |
| CN104729847A (en) | Turbocharger test stand based on pollution and energy consumption reduction and method for testing performance of turbocharger | |
| CN202033182U (en) | Testing device | |
| CN101000011A (en) | Structure of turbine blade wheel weight reducing for pressurizer | |
| CN202545009U (en) | Intake air mixed flow supercharging device for automobile |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161207 |
|
| RJ01 | Rejection of invention patent application after publication |