A kind of neodymium iron boron strip-shaped product mould and application method
Technical field
The present invention relates to neodymium iron boron strip-shaped product manufacturing technology field, specifically it is a kind of it is simple in structure, process is simple,
The high neodymium iron boron strip-shaped product mould of production efficiency and application method.
Background technology
It is well known that neodymium iron boron is briefly a kind of magnet, and the magnet that we usually see is the difference is that its is excellent
Different magnetic property and be referred to as " magnetic king ", substantial amounts of rear earth element nd, iron and boron are contained in neodymium iron boron, its characteristic is hard and crisp, by
In surface easily by oxidation corrosion, neodymium iron boron must carry out surface coated treatment, and surface chemistry passivation is good solution method
One of, neodymium iron boron has high magnetic energy product and coercivity as a kind of of rare earth permanent-magnetic material, while high-energy-density is excellent
Point makes Nd-Fe-B permanent magnet material be applied widely in modern industry and electronic technology, so that instrument and meter, electroacoustic are electric
Miniaturization, lightweight, the slimming of the equipment such as machine, magnetic separation magnetization are possibly realized.The advantages of neodymium iron boron is cost-effective, and tool is good
Mechanical property.
At present, it is typically all first due to the particular/special requirement of strip product during neodymium iron boron small pieces formed product
Compressing bulk neodymium iron boron product, is then cut into sheet and is cut into bar shaped again, finally cut into pieces again, its general process is:
Compressing big bulk product is put into stove first and is sintered, the chunk products for sintering completion then are carried out corase grinding takes
To size, then sticky stick carries out cutting sheet, then tests to big flake products, and examining the product of qualification, to carry out mill again large stretch of,
Test again after mill is large stretch of, qualified product carries out boiling material, and then sticky stick carries out slitting processing again, and strip-shaped product is carried out
Examine, carry out fine grinding size again after the assay was approved, mill arc is carried out after the completion of fine grinding, is tested after the completion of mill arc, it is qualified to examine
Product cut small pieces with sticky stick again and handle, the small pieces cut are ground again, carry out boiling material again after grinding, material feeding is complete
Test after, examine the product of qualification to carry out chamfering, the process of plating again, final inspection, final inspection are realized after the completion of electroplating work procedure
After the completion of packed again and delivery processing, and then complete the manufacturing procedure of whole strip product, in the process, by
Become small flake products by cutting in the neodymium iron boron product by bulk, the process of final inspection, which have passed through, cuts large stretch of and slitting process, often
Product will be examined by a cutting action, eliminating for substandard product is thus caused, also results in the waste of material,
Simultaneously as the increase of the process of cutting, causes the cutting accuracy of integrated product to improve, once a sheet or rod-shaped objects
Cutting shift, may result in follow-up cutting can all produce error, and therefore, the error of cutting can cause the wave of bigger
Take, therefore, the increase of process can cause the increase of substandard product amount, now, some enterprises in order to reduce the waste rate of product,
Practical mold design is the die cavity of the hexagonal prism-shaped in section, and the triangle on both sides is cut i.e. after so producing product
Rod-shaped objects can be formed, this process reduces the process for cutting sheet, but since the cutting of the triangular prism on both sides also results in wave
Take, therefore, it is impossible to realize the reduction of the simple and waste rate of process.
The content of the invention
Present invention aim to address above-mentioned the deficiencies in the prior art, there is provided one kind is simple in structure, process is simple, production effect
The high neodymium iron boron strip-shaped product mould of rate and application method.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of neodymium iron boron strip-shaped product mould, the mould is by magnetic conduction front side board, not magnetic conduction back side panel, magnetic conduction left plate, no
Correspondence is set respectively at the both ends of the inner side plate face of magnetic conduction right plate, cope plate and lower template composition, the front side board and back side panel
There are a left plate and right plate locating slot, the not magnetic conduction left plate and the not located groove of magnetic conduction right plate and magnetic conduction front side board,
Magnetic conduction back side panel is connected with each other and surrounds rectangle vallecular cavity, and the bottom of the rectangle vallecular cavity is equipped with lower template, is set above lower template
There is cope plate, it is characterised in that the lower groove rectangular equipped with section on the lower template upper face side by side, described is upper
The lower face of template is equipped with the upper groove that is centrosymmetric corresponding with lower groove, the lower groove of cope plate and lower template
Bar shaped die cavity side by side is complemented each other to form between upper groove.
Not magnetic conduction left plate of the present invention and the not inner side on magnetic conduction right plate set symmetrical dove-tail form boss respectively,
Be respectively arranged on the left side and the right side and the matched dove-tail form slideway of dove-tail form boss of the cope plate and lower template, ensure tearing open
Prevent cope plate and lower template movement from causing compressing product loosely to destroy during mould.
The top of cope plate of the present invention is equipped with upper handle, and upper handle upper end is set to facilitate the flat of press compacting
Face, is respectively equipped with connecting plate on the cope plate at left and right sides of upper handle, one end of connecting plate is connected with cope plate, the other end
Stretch out and concordant with the upper face of left plate or right plate, the connecting plate of extension is equipped with connecting hole, corresponding with connecting hole
Left plate or the upper surface of right plate be equipped with connecting pole, the cylinder of connecting pole is equipped with elastic connection circle, and elastic connection circle will
Connecting plate is closely connected with connecting pole, and handle above carries together during upper carry with left plate and right plate in convenience,
Prevent that left plate and right plate come off during carrying, and cause damages, while connecting plate ensure that press during pushing
The serrated tip contact of the lower groove and upper groove of cope plate and lower template is without extruding, while ensure that pressing result also not
Damage can be produced to mould.
Elastic connection circle of the present invention is connected for the section with transition radian in massif arc with connecting pole, prevents
Only the pushing of connecting plate damages elastic connection circle, and then protects cope plate.
A kind of application method of neodymium iron boron strip-shaped product mould, it is characterised in that application method is:
(1), left plate and right plate are installed on to the both sides of lower template along the dove-tail form boss in lower template first;
(2), again front side board and back side panel are passed through into locating slot positioning assembling;
(3), load weighted neodymium iron boron powder is put into the mould assembled, shake cloth powder, strike off;
(4), the boss at left and right sides of cope plate slided into vallecular cavity along the dove-tail form slideway of left plate and right plate, so
After be placed on below press and suppressed, the connecting plate on cope plate is connected respectively with the connecting pole on left plate, right plate, will company
Fishplate bar is stuck on connecting pole;
(5), demoulded after the completion of compacting, under the demoulding first moves front side board and back side panel, then left plate, right plate
Move upward out, then will only exist compressing in lower template along dove-tail form slideway under the action of upper handle with cope plate
Product is removed.
Due in the knockout course after compressing not in accordance with front side board, back side panel, left plate, right plate order into
The row demoulding, but first remove front side board and back side panel, then cope plate and left plate, right plate are under the action of upper handle
Remove together, left plate, the lower section of right plate are moved upward out along the swallow-tail form boss of lower template both sides, can prevent cope plate
Move left and right and rock damage is produced to compressing product, smoothly compressing product can be demoulded.
The present invention due on the lower template upper face side by side be equipped with the rectangular lower groove in section, the upper mold
The lower face of plate is equipped with the upper groove that is centrosymmetric corresponding with lower groove, the lower groove of cope plate and lower template it is upper
Bar shaped die cavity side by side is complemented each other to form between groove, the rod-shaped objects that bar shaped vallecular cavity suppresses can directly carry out cutting small pieces
Processing, has saved substantial amounts of operational sequence, has had the advantages that simple in structure, process is simple, production efficiency is high.
Brief description of the drawings
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is the cope plate of the present invention and the structure diagram of lower template combination.
Fig. 3 is the structure diagram of left plate or right plate in the present invention.
Fig. 4 is the top view of Fig. 3.
Embodiment
The present invention is further described below in conjunction with the accompanying drawings:
As shown in drawings, a kind of neodymium iron boron strip-shaped product mould, the mould is by magnetic conduction front side board 1, magnetic conduction back side panel 2, no
Magnetic conduction left plate 3, not magnetic conduction right plate 4, cope plate 5 and lower template 6 form, the interior plate of the front side board 1 and back side panel 2
The both ends in face are correspondingly provided with left plate and right plate locating slot respectively, the not magnetic conduction left plate 3 and magnetic conduction right plate 4 does not pass through
Locating slot is connected with each other with magnetic conduction front side board 1, magnetic conduction back side panel 2 and surrounds rectangle vallecular cavity, and the bottom of the rectangle vallecular cavity is equipped with
Lower template 6, the top of lower template 6 are equipped with cope plate 5, it is characterised in that on 6 upper face of lower template side by side be equipped with cut
The rectangular lower groove in face, the lower face of the cope plate 5 are equipped with the fovea superior that is centrosymmetric corresponding with lower groove
Groove, complements each other to form bar shaped die cavity 7 side by side between the lower groove of cope plate 5 and the upper groove of lower template 6, described does not lead
Magnetic left plate 3 and the not inner side on magnetic conduction right plate 4 set symmetrical dove-tail form boss 8, the cope plate 5 and lower template respectively
6 be respectively arranged on the left side and the right side with the matched dove-tail form slideway 9 of dove-tail form boss 8, ensure to prevent during form removal
Template 5 and the movement of lower template 6 cause compressing product loosely to destroy, and the top of the cope plate 5 is equipped with upper handle
10, upper 10 upper end of handle is set to the plane for facilitating press to suppress, and is respectively equipped with the cope plate 5 of the upper left and right sides of handle 10
Connecting plate 11, one end of connecting plate 11 are connected with cope plate 5, the other end stretch out and with left plate 3 or the upper face of right plate 4
Concordantly, the connecting plate 11 of extension is equipped with connecting hole 12, the upper table of corresponding with connecting hole 12 left plate 3 or right plate 4
Face is equipped with connecting pole 13, and the cylinder of connecting pole 13 is equipped with elastic connection circle 14, and elastic connection circle 14 is by connecting plate 11 with being connected
Column 13 closely connects, and handle 10 above carries together during upper carry with left plate 3 and right plate 4 in convenience, prevents
Left plate 3 and right plate 4 come off during carrying, and cause damages, while on connecting plate 11 ensure that press during the pushing
The serrated tip contact of the lower groove and upper groove of template 5 and lower template 6 is without extruding, while ensure that pressing result also not
Damage can be produced to mould, the elastic connection circle 14 is in massif arc and 13 phase of connecting pole for the section with transition radian
Connection, prevents the pushing of connecting plate 11 from being damaged to elastic connection circle 14, and then protects cope plate 5, its application method is:It is first
Left plate 3 and right plate 4 are first installed on to the both sides of lower template 6 along the dove-tail form boss 8 in lower template 6;Again by front side board 1
Positioned and assembled by locating slot with back side panel 2;Load weighted neodymium iron boron powder is put into the mould assembled, shakes cloth powder,
Strike off;The boss of the left and right sides of cope plate 5 is slided into vallecular cavity along the dove-tail form slideway 9 of left plate and right plate, Ran Houfang
To be suppressed below press, the connecting plate 11 on cope plate 5 is connected respectively with the connecting pole 13 on left plate 3, right plate 4,
Connecting plate 11 is stuck on connecting pole 13;Demoulded after the completion of compacting, the demoulding first moves down front side board 1 and back side panel 2, so
Left plate 3, right plate 4 and cope plate 5 move upward out under the action of upper handle along dove-tail form slideway 9 afterwards, then will only deposit
Compressing product is removed in lower template 6.
On 6 upper face of lower template of the present invention side by side be equipped with the rectangular lower groove in section, the cope plate 5
Lower face be equipped with the upper groove that is centrosymmetric corresponding with lower groove, the lower groove of cope plate 5 is upper with lower template 6
Bar shaped die cavity 7 side by side is complemented each other to form between groove, the rod-shaped objects that bar shaped vallecular cavity 7 suppresses can directly carry out cutting small
Piece processing, has saved substantial amounts of operational sequence, wherein producing the flow detail of product using square blank and using bar shaped blank
Produce the flow detail of product, the process time of 720 flake products of processing contrasts as shown in Table 1:
As apparent from the table, the flow process between square blank production product and bar shaped blank production product contrasts,
Bar shaped blank production product has saved ten step process flows, saves the process examined three times, thus there is no unqualified production
Product are eliminated, and then increase qualification rate, reduce waste, while as can be seen from the table, process same amount of product side
The process time of block will save almost half time, therefore produce this apparently higher than the process time of rod-shaped objects
The mould of shape product has obvious effect,
Moreover, the present invention due in the knockout course after compressing not in accordance with front side board 1, back side panel 2, left plate 3,
The order of right plate 4 is demoulded, but first removes front side board 1 and back side panel 2, then cope plate 5 and left plate 3, right side
Plate 4 removes together under the action of upper handle 10, the swallow-tail form of left plate 3, the lower section of right plate 4 along 6 both sides of lower template
Boss 8 moves upward out, and can prevent moving left and right and rock to compressing product generation damage, Ke Yishun for cope plate 5
Profit is demoulded compressing product, and the not magnetic conduction left plate 3 and the not inner side on magnetic conduction right plate 4 are set pair respectively
Being respectively arranged on the left side and the right side for the dove-tail form boss 8 of title, the cope plate 5 and lower template 6 is matched with dove-tail form boss 8
Dove-tail form slideway 9, ensures to prevent cope plate 5 and the movement of lower template 6 from causing compressing product loose during form removal
To destroy, the top of the cope plate 5 is equipped with upper handle 10, and upper 10 upper end of handle is set to the plane for facilitating press to suppress,
Connecting plate 11 is respectively equipped with the cope plate 5 of the upper left and right sides of handle 10, one end of connecting plate 11 is connected with cope plate 5,
Other end stretching is simultaneously concordant with the upper face of left plate 3 or right plate 4, and the connecting plate 11 of extension is equipped with connecting hole 12,
The upper surface of corresponding with connecting hole 12 left plate 3 or right plate 4 is equipped with connecting pole 13, and the cylinder of connecting pole 13 is equipped with elasticity
Connecting plate 11 is closely connected by clamping ring 14, elastic connection circle 14 with connecting pole 13, and handle 10 is in the upper process carried in convenience
In above carried together with left plate 3 and right plate 4, prevent that left plate 3 and right plate 4 come off during carrying, and cause damages, together
When connecting plate ensure that press serrated tip of the lower groove and upper groove of cope plate 5 and lower template 6 during pushing connects
Touch without extruding, will not produce damage while ensure that pressing result to mould, the elastic connection circle 14 be with
The section of transition radian is connected in massif arc with connecting pole, prevents the pushing of connecting plate 11 from being caused brokenly to elastic connection circle 14
It is bad, and then cope plate 5 is protected, have the advantages that simple in structure, process is simple, production efficiency is high.