CN106180512A - Electric upsetter that a kind of Parameter adjustable is whole and parameter regulation means thereof - Google Patents
Electric upsetter that a kind of Parameter adjustable is whole and parameter regulation means thereof Download PDFInfo
- Publication number
- CN106180512A CN106180512A CN201610798498.XA CN201610798498A CN106180512A CN 106180512 A CN106180512 A CN 106180512A CN 201610798498 A CN201610798498 A CN 201610798498A CN 106180512 A CN106180512 A CN 106180512A
- Authority
- CN
- China
- Prior art keywords
- alarm
- plc module
- unit
- cylinder
- upset
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/10—Drives for forging presses
- B21J9/20—Control devices specially adapted to forging presses not restricted to one of the preceding subgroups
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
Electric upsetter that a kind of Parameter adjustable is whole and parameter regulation means thereof, electric upsetter includes: clamping cylinder, upset cylinder, earthen table cylinder and controller, upset cylinder and earthen table cylinder are connected with controller by an electrohydraulic proportional velocity regulating valve respectively；Controller include being respectively used to gathering upset during clamping force, earthen table and pier nose suffered by the temperature of bar, the bar infrared temperature sensor of speed, Hall element and the laser velocimeter sensor that move, and control unit, alarm unit, communication unit and PLC module；PLC module is according to gathering data genaration control instruction and alarm command and being sent respectively to control unit and alarm unit；Control unit regulates two electrohydraulic proportional velocity regulating valves according to control instruction；Alarm unit sends alarm according to alarm command.Communication unit is for providing exchange channels between PLC module and control centre.Use this device can obtain in real time and adjust upset during main technologic parameters, increase upset success rate.
Description
Technical field
The present invention relates to valve and manufacture field, electric upsetter that a kind of Parameter adjustable is whole and parameter regulation means thereof.
Background technology
The first step that valve makes is exactly by upset for bar front end one-tenth Bulbus Allii shape, and bar Bulbus Allii molding is main and upset cylinder
The speed of speed, earthen table cylinder and heat current related, common electric upsetter during upset, the speed of upset cylinder, earthen table cylinder
Speed and to add thermocurrent be all fixing, also cannot direct measuring stick material temperature degree in heating process.Due to technological parameter not
Controlled, it is easily caused Bulbus Allii shape and does not meets subsequent production technological requirement.
Summary of the invention
Goal of the invention: for solving above-mentioned technical problem, the present invention proposes the whole electric upsetter of a kind of Parameter adjustable and parameter thereof
Method of adjustment.
Technical scheme: the technical scheme is that the electric upsetter that a kind of Parameter adjustable is whole, including: clamping cylinder, upset
Cylinder, earthen table cylinder and controller, upset cylinder and earthen table cylinder are connected with controller by an electrohydraulic proportional velocity regulating valve respectively；Controller
Including infrared temperature sensor, Hall element, laser velocimeter sensor, control unit, alarm unit, communication unit and PLC
Module, infrared temperature sensor, Hall element, laser velocimeter sensor, control unit and alarm unit respectively with PLC module
It is connected；
Infrared temperature sensor, Hall element, laser velocimeter sensor gather respectively upset during bar temperature,
The speed that clamping force, earthen table and pier nose suffered by bar moves, and collection data are sent to PLC module；
PLC module is according to gathering data genaration control instruction and alarm command and being sent respectively to control unit and alarm list
Unit；
Control unit regulates two electrohydraulic proportional velocity regulating valves according to control instruction；
Alarm unit sends alarm according to alarm command.
Communication unit is for providing exchange channels between PLC module and control centre.
The present invention also proposes the parameter regulation means of the whole electric upsetter of a kind of described Parameter adjustable, including step:
(1) by infrared temperature sensor, Hall element, the laser velocimeter sensor acquisition temperature of bar during upset
The speed that clamping force, earthen table and pier nose suffered by degree, bar moves, and it is uploaded to PLC module；
(2) temperature threshold scope [T1, T2], clamping force threshold range [P1, P2], earthen table have been pre-saved in PLC module
Threshold speed scope [V1, V2] and pier nose translational speed threshold range [V3, V4]；When the clamping force suffered by bar or bar temperature
When exceeding temperature threshold scope, PLC module generates alarm command and is sent to alarm unit, and alarm unit sends alarm；Work as earthen table
When son and pier nose translational speed exceed corresponding threshold range, PLC module generates control instruction and is sent to control unit, controls single
Control instruction is converted into level and is respectively applied to the input of two electrohydraulic proportional velocity regulating valves by unit, passes through electrohydraulic proportional velocity regulating valve
The upset cylinder of regulation correspondence and the translational speed of earthen table cylinder；
(3) PLC module is mutual, by the data collected, control instruction data and police with control centre by communication unit
Report instruction is uploaded to control centre's server.
Further, described alarm unit includes LED unit and buzzer.
Further, described communication unit is bluetooth module or 3G module or optical fiber cable.
Beneficial effect: the present invention compared with prior art has the advantage that
The present invention can obtain in real time upset during main technologic parameters, and adjusted in time by controller, make each
Parameter is maintained at zone of reasonableness during upset, increases upset success rate.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of embodiment of the present invention middle controller；
Fig. 2 is the structure chart of the embodiment of the present invention.
In figure: 1, primary-side circuitry, 2, secondary-side circuitry, 3, clamping cylinder, 4, upset cylinder, 5, earthen table cylinder, 6, first is electro-hydraulic
Proportional velocity regulating valve, the 7, second electrohydraulic proportional velocity regulating valve, 8, controller, 9, transformator.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, attached below in conjunction with in the embodiment of the present invention
Figure, carries out clear, complete description to the technical scheme in the embodiment of the present invention, it is clear that described embodiment is the present invention
A part of embodiment rather than whole embodiments.Generally herein described in accompanying drawing and the assembly of embodiment that shows can
To arrange with various different configurations and to design.Therefore, below the embodiments of the invention provided in the accompanying drawings are retouched in detail
State the scope being not intended to limit claimed invention, but be merely representative of the selected embodiment of the present invention.
It is illustrated in figure 1 embodiments of the invention structure chart.The present embodiment includes: primary-side circuitry 1, transformator 9, secondary
Lateral circuit 2, clamping cylinder 3, upset cylinder 4, earthen table cylinder the 5, first electrohydraulic proportional velocity regulating valve the 6, second electrohydraulic proportional velocity regulating valve 7 and PLC
Module；Primary-side circuitry 1 is powered for secondary-side circuitry 2 by transformator 9, the outfan of secondary-side circuitry respectively with clamp cylinder 3
Series loop is formed with earthen table cylinder 5；Upset cylinder 4 and earthen table cylinder 5 are respectively by the first electrohydraulic proportional velocity regulating valve 6 and the second electro-hydraulic ratio
Example flow speed control valve 7 is connected with controller 8.
The schematic diagram of controller 8 is as in figure 2 it is shown, include sampling unit, control unit, alarm unit, communication unit and PLC
Module, sampling unit, control unit, alarm unit are connected with PLC module respectively with communication unit；Wherein,
Sampling unit includes infrared temperature sensor, Hall element and laser velocimeter sensor；
Infrared temperature sensor gathers the temperature data of bar；
Hall element gathers the clamping force data suffered by bar；
The speed data that laser velocimeter sensor acquisition earthen table and pier nose move.
Collection data are sent to PLC module by sampling unit；
PLC module is according to gathering data genaration control instruction and alarm command and being sent respectively to control unit and alarm list
Unit；Control unit regulates the first electrohydraulic proportional velocity regulating valve 6 and the second electrohydraulic proportional velocity regulating valve 7 according to control instruction, by first,
Second electrohydraulic proportional velocity regulating valve 6,7 regulates upset cylinder 4 and the speed of earthen table cylinder 5；
Alarm unit sends alarm according to alarm command；
PLC module is mutual with control centre by communication unit, and the data collected are uploaded to control centre's server.
Communication unit is bluetooth module or 3G module or optical fiber cable.
The above is only the preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For Yuan, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (4)
1. the electric upsetter that a Parameter adjustable is whole, it is characterised in that including: clamping cylinder, upset cylinder, earthen table cylinder and controller, pier
Thick cylinder is connected with controller by an electrohydraulic proportional velocity regulating valve respectively with earthen table cylinder；Controller include infrared temperature sensor,
Hall element, laser velocimeter sensor, control unit, alarm unit, communication unit and PLC module, infrared temperature sensor,
Hall element, laser velocimeter sensor, control unit are connected with PLC module respectively with alarm unit；
Infrared temperature sensor, Hall element, laser velocimeter sensor gather respectively upset during the temperature of bar, bar
The speed that suffered clamping force, earthen table and pier nose moves, and collection data are sent to PLC module；
PLC module is according to gathering data genaration control instruction and alarm command and being sent respectively to control unit and alarm unit；
Control unit regulates two electrohydraulic proportional velocity regulating valves according to control instruction；
Alarm unit sends alarm according to alarm command.
Communication unit is for providing exchange channels between PLC module and control centre.
2. the parameter regulation means of the electric upsetter that a Parameter adjustable as claimed in claim 1 is whole, it is characterised in that include step
Rapid:
(1) by infrared temperature sensor, Hall element, the laser velocimeter sensor acquisition temperature of bar during upset,
The speed that clamping force, earthen table and pier nose suffered by bar moves, and it is uploaded to PLC module；
(2) temperature threshold scope [T1, T2], clamping force threshold range [P1, P2], earthen table speed have been pre-saved in PLC module
Threshold range [V1, V2] and pier nose translational speed threshold range [V3, V4]；When the clamping force suffered by bar or bar temperature exceed
During temperature threshold scope, PLC module generates alarm command and is sent to alarm unit, and alarm unit sends alarm；When earthen table and
When pier nose translational speed exceedes corresponding threshold range, PLC module generates control instruction and is sent to control unit, and control unit will
Control instruction is converted into level and is respectively applied to the input of two electrohydraulic proportional velocity regulating valves, is regulated by electrohydraulic proportional velocity regulating valve
Corresponding upset cylinder and the translational speed of earthen table cylinder；
(3) PLC module is mutual with control centre by communication unit, the data collected, control instruction data and alarm is referred to
Order is uploaded to control centre's server.
The parameter regulation means of the electric upsetter that a kind of Parameter adjustable the most according to claim 2 is whole, it is characterised in that described
Alarm unit includes LED unit and buzzer.
The parameter regulation means of the electric upsetter that a kind of Parameter adjustable the most according to claim 2 is whole, it is characterised in that described
Communication unit is bluetooth module or 3G module or optical fiber cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610798498.XA CN106180512A (en) | 2016-08-31 | 2016-08-31 | Electric upsetter that a kind of Parameter adjustable is whole and parameter regulation means thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610798498.XA CN106180512A (en) | 2016-08-31 | 2016-08-31 | Electric upsetter that a kind of Parameter adjustable is whole and parameter regulation means thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106180512A true CN106180512A (en) | 2016-12-07 |
Family
ID=58086033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610798498.XA Pending CN106180512A (en) | 2016-08-31 | 2016-08-31 | Electric upsetter that a kind of Parameter adjustable is whole and parameter regulation means thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106180512A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199307A (en) * | 2017-06-06 | 2017-09-26 | 麻城市中达精密机械有限公司 | A kind of method of electric upsetter and its processing valve provided with pressure sensor |
| CN107598051A (en) * | 2017-09-05 | 2018-01-19 | 南京国际船舶设备配件有限公司 | Ship use intermediate speed machine air valve upset shapes intelligent process units and production method |
-
2016
- 2016-08-31 CN CN201610798498.XA patent/CN106180512A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199307A (en) * | 2017-06-06 | 2017-09-26 | 麻城市中达精密机械有限公司 | A kind of method of electric upsetter and its processing valve provided with pressure sensor |
| CN107598051A (en) * | 2017-09-05 | 2018-01-19 | 南京国际船舶设备配件有限公司 | Ship use intermediate speed machine air valve upset shapes intelligent process units and production method |
| CN107598051B (en) * | 2017-09-05 | 2023-09-01 | 南京中远海运船舶设备配件有限公司 | Intelligent production device and production method for upsetting forming of marine medium-speed engine air valve |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108121369B (en) | Intelligent water injection remote control device and method | |
| CN104669623B (en) | Wire feeding speed control system and method of FDM rapid molding machine | |
| CN201791925U (en) | Device for adjusting cleaning between rolls | |
| CN106180512A (en) | Electric upsetter that a kind of Parameter adjustable is whole and parameter regulation means thereof | |
| CN203630598U (en) | Aquaculture intelligent control device | |
| CN203643874U (en) | Greenhouse humiture automatic measurement and control robot | |
| CN106163682A (en) | System and method for the distributed AC servo system of multiple well heads | |
| CN204026925U (en) | A kind of domestic intelligent temperature-controlling system based on Internet of Things | |
| CN104408788B (en) | A kind of method patrolling and examining electric instrument | |
| CN103629414A (en) | Intelligent flow regulating controller for heat supply pipe network system and regulating and controlling method thereof | |
| CN109269028A (en) | Ring spinning intelligence workshop temperature control system and method based on CPS | |
| CN108829163A (en) | A kind of reading intelligent agriculture monitoring system based on Internet of Things | |
| CN106270339A (en) | The electric upsetter that a kind of Parameter adjustable is whole | |
| DE3308099C2 (en) | Method for wireless transmission of a parameter for regulating the temperature of a room and a device for carrying out this method | |
| CN205279345U (en) | Intelligent air conditioner | |
| EP1460507B1 (en) | Room temperature control system | |
| CN204121370U (en) | A kind of passive type lower limb function recovery device | |
| CN206017941U (en) | A kind of intelligent pressure-difference valve | |
| CN203228386U (en) | Die sinking positioning control system | |
| CN207230952U (en) | Water heater control system and water heater | |
| CN205368751U (en) | Online real -time detection system of colour difference of polyphaser pad dyeing cloth | |
| CN109000303A (en) | Tracking heating device and the method certainly of carrying space temperature field recognition | |
| CN106557095A (en) | A kind of base station backstage and temperature-controlled process, and temperature control system and method | |
| CN206920950U (en) | A kind of pressure regulator valve for automatically adjusting and feeding back airline pressure | |
| CN205485358U (en) | Merit system is transferred in heating of cubic apparatus diamond |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161207 |
|
| WD01 | Invention patent application deemed withdrawn after publication |