CN103629414A - Intelligent flow regulating controller for heat supply pipe network system and regulating and controlling method thereof - Google Patents

Intelligent flow regulating controller for heat supply pipe network system and regulating and controlling method thereof Download PDF

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Publication number
CN103629414A
CN103629414A CN201310705430.9A CN201310705430A CN103629414A CN 103629414 A CN103629414 A CN 103629414A CN 201310705430 A CN201310705430 A CN 201310705430A CN 103629414 A CN103629414 A CN 103629414A
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China
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interface
controller
control
flow
pipeline
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CN201310705430.9A
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CN103629414B (en
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丁琦
贾守强
穆连波
张迪
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Jinfang Energy Group Co ltd
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BEIJING KINGFORE HVAC ENERGY SAVING TECHNOLOGY Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0091For recording or indicating the functioning of a valve in combination with test equipment by measuring fluid parameters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00Details
    • F24D19/10Arrangement or mounting of control or safety devices
    • F24D19/1006Arrangement or mounting of control or safety devices for water heating systems
    • F24D19/1009Arrangement or mounting of control or safety devices for water heating systems for central heating
    • F24D19/1015Arrangement or mounting of control or safety devices for water heating systems for central heating using a valve or valves

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Flow Control (AREA)

Abstract

The invention relates to an intelligent pipeline flow regulating controller and a regulating and a controlling method thereof. The intelligent pipeline flow regulating controller comprises a controller CPU (Central Processing Unit) (1), an RS232 interface (2), an RS485 interface (3), a DS18B20 sensor interface (4), a 16-path AD interface (5), a 4-20mA output interface (6), a keyboard (7), an LCD (Liquid Crystal Display) (8), a GPRS (General Packet Radio Service) network interface (9), a power supply switch (10), a voltage stabilizing chip (11), a pressure difference transducer (12), a temperature transducer (13) and an electric control valve (14). The controller can flexibly use a 9-16V direct-current power supply to supply power, collects a signal of pipeline engineering quantity through the 16-path AD interface (6), combines the keyboard (operation) to set a control parameter, controls the 4-20mA output interface (6) to output a control signal, and drives the pipeline electric control valve. The controller adopts a PID regulating and controlling method to realize full-automatic flow control and can be connected with internet through the GPRS network interface (9) to realize remote monitoring and controlling. All operations can be synchronously displayed on the LCD (8). The RS232 interface (2), the RS485 interface (3) and the DS18B20 sensor interface (4) facilitates peripheral expansion of the controller. Compared with the traditional pipeline flow regulation, the intelligent pipeline flow regulating controller has high intelligence and can precisely control the flow of a pipeline.

Description

A kind of heating network system intelligence Flow-rate adjustment controller and regulate and control method thereof
Technical field
The present invention relates to a kind of intelligent controller and controlling method thereof regulating for heating system pipeline flow, for heating system pipe network full-automatic water equilibrium of forces, regulate.
Background technique
In heating system, hydraulic equilibrium regulates and is absolutely necessary, and it is by the hydraulic balance adjusting valve on adjusting pipeline, to realize the adjusting of pipeline flow that hydraulic equilibrium regulates essence.Hydraulic balance adjusting valve is divided into manual modulation valve and electric control valve, and manual modulation valve needs workman to use spanner to regulate, and electric control valve uses 4-20mA current signal to control.Electric control valve is with respect to manual modulation valve, advantage can make electricity consumption regulate exactly, workman is when using electric control valve to regulate pipeline Flow-rate adjustment, because aperture and the pipeline flow of electric control valve is not linear relationship, this just needs workman constantly to change valve opening value, until pipeline flow value equals or close to setting flow value, this mode wastes time and energy, and needs workman to debug at the scene.Hydraulic balance adjusting valve is generally arranged on the consumer heat inlet place of Lou Dong, and its space is comparatively narrow and small, and workman is when regulating, very inconvenient.Hydraulically balanced adjusting is the water supply loop Flow-rate adjustment for a heating system, a plurality of modulating valve are distributing in a heating system loop, while regulating one of them valve, can cause the changes in flow rate in other loops, so during field adjustable, need a plurality of workmans, debug, so just greatly improved human cost.So traditional hydraulic equilibrium regulates, not only consumption wastes time and energy, and control accuracy is low, thus need a kind of controller badly, can be according to setting flow value, the moving modulating valve action of automatic control electric, to regulate pipeline flow, controller has remote control function simultaneously, and on whole system loop, all controllers are connected on upper-position unit by Internet like this, by the unified debugging of professional workforce, can greatly promote working efficiency and control accuracy.
Summary of the invention
In order to overcome the defect of above-mentioned traditional background technique, the object of this invention is to provide a kind of heating network system intelligence Flow-rate adjustment controller and regulate and control method thereof.
To achieve these goals, the technological scheme of patent of the present invention:
Pipeline flow intelligence adjusting color controls comprises for realizing the controller CPU of s operation control; Interface for detection of digital temperature sensor DS18B20; For detection of pipeline field sensor 16 road AD interface; For controlling the 4-20mA output interface of pipeline valve opening; For the keyboard of controlling parameter is set; For showing that in real time the LCD of operation information shows; For connecting the GPRS network interface of Internet network; For RS233 and the RS485 interface of directly communicating by letter with upper-position unit or lower-position unit, and the standard of support Modbus communication protocol; Power switch for switch power; Voltage stabilizing chip for multiregion power supply voltage.
Pipeline flow intelligence adjusting color controls is realized pipeline flow adjusting three kinds of modes, is respectively manual mode, automatic mode, distance control mode, and the control principle of three kinds of control modes is as follows:
Pipeline flow intelligence adjusting color controls manual mode principle: by specific keyboard, enter into manual mode, by keyboard to set up valve types and flow target value, controller CPU is by valve opening-flow curve corresponding to valve types of selecting, calculate valve opening desired value, controller CPU is by valve opening-control current signal curve corresponding to valve types of selecting, calculate control current signal desired value corresponding to valve opening desired value, controller CPU drives 4-20mA output interface output control signal, control valve moves to target aperture, realizing pipeline flow controls.
Pipeline flow intelligence adjusting color controls automatic mode principle: the sensor signal that detects pipeline field by 16 road AD interfaces, be specially pressure of supply water and the pressure of return water signal of pipeline, by keyboard, enter into automatic mode, arrange and select valve types used, pid control algorithm parameter, flow target value.Controller CPU passes through pressure of supply water, the difference of pressure of return water and valve aperture, according to flow rate calculation formula, calculate pipeline present flow rate value, controller CPU is according to pid control algorithm, calculate valve opening desired value, controller CPU is by valve opening-control current signal curve corresponding to valve types of selecting, calculate control current signal desired value corresponding to valve opening desired value, controller CPU drives 4-20mA output interface output control signal, control valve moves to valve opening desired value, controller CPU is present flow rate value and setting flow value relatively, if margin of error is in setting range, stop regulating, otherwise continue to regulate pipeline valve, until current pipeline flow value meets with the error of setting pipeline flow value the margin of error of setting.
Pipeline flow intelligence adjusting color controls distance control mode principle: enter into distance control mode by key operation, pipeline flow intelligent controller is connected to Internet network by GPRS network interface, realizes communicating by letter of long-range upper-position unit and controller.Controller is delivered to long-range upper-position unit by signal, valve aperture, setup parameter values such as the pipeline pressure collecting, temperature and shows, by long-range upper-position unit, send and set flow value, controller is set flow value according to this, realizes the adjusting of pipeline flow with automatic control mode.
Pipeline flow intelligence adjusting color controls regulate and control method:
1) according to the specific aperture-flow of electric control valve kv special parameter, input in controller, according to the actual pressure gathering, calculate flow corresponding under this aperture-pressure reduction, formula is as follows:
Corresponding flow Qv under the different pressure reduction of different opening
Q V = K V ρ 0 ΔP ρΔ P 0
In formula, the flow under Kv-100kpa, m 3/ h;
Actual pressure differential before and after Δ P-valve, kpa;
Δ P 0pressure reduction=100kpa before and after-valve;
ρ 0the density of water under-mark condition, kg/m 3;
The density of water under ρ-actual conditions, kg/m 3.
2) actual flow calculating is contrasted with setting flow value, according to pid control algorithm, regulating and controlling motorized adjustment valve opening, realizes the adjusting to flow, and control procedure is with reference to shown in accompanying drawing 2.
Accompanying drawing explanation
Fig. 1 is adjusting color controls constitutional diagram;
Fig. 2 is controller regulate and control method flow chart.
Embodiment
Intelligent flow adjusting color controls, comprise controller CPU (1), RS232 interface (2), RS485 interface (3), DS18B20 sensor interface (4), 16 road AD interfaces (5), 4-20mA output interface (6), keyboard (7), LCD shows (8), GPRS network interface (9), power switch (10), voltage stabilizing chip (11), by on the DC electrical source of 6-16V scope and power switch (10), by the pressure of supply water sensor on on-the-spot pipeline, pressure of return water sensor, pipeline valve feedback signal is linked on 16 road AD interfaces, by wire, 4-20mA output interface is connected with pipeline valve control interface, by wire, the DS18B20 temperature transducer of pipeline field is linked into controller DS18B20 sensor interface.
Press power switch (10), enter into display frame, LCD shows (8) welcome screen, press KEY_UP button and KEY_RIGHT button on lower keyboard (7) simultaneously, enter into control mode and select picture, by KEY_UP button or KEY_DOWN button, control mode is selected in circulation, select after control mode, pressing KEY-RIGHT button enters into corresponding preference pattern picture is set, then by KEY_UP or KEY_DOWN button, select parameters type, after parameters type selecting is determined, by KEY_RIGHT button and KEY_LEFT button, the parameters of selecting is arranged, after parameter setting completes, KEY_UP button and KEY_LEFT button push button simultaneously, jump to upper level picture, parameter arranges and can automatically preserve.

Claims (10)

1. a heating network system intelligence Flow-rate adjustment controller and regulate and control method thereof, it is characterized in that controller shows (8), GPRS network interface (9), power switch (10) by controller CPU (1), RS232 interface (2), RS485 interface (3), DS18B20 sensor interface (4) ,16 road AD interface (5), 4-20mA output interface (6), keyboard (7), LCD, voltage stabilizing chip (11), differential pressure pickup (12), temperature transducer (13), electric control valve (14) forms.By special regulate and control method, the flow of heating network system is carried out to intelligent control.
2. intelligent flow adjusting color controls according to claim 1, is characterized in that, owing to having adopted voltage stabilizing chip (11), making controller can use flexibly Power supply within the scope of 9-16V.
3. intelligent flow adjusting color controls according to claim 1, it is characterized in that having RS232 interface (2), RS485 interface (3), there is the computer of RS232 interface or RS485 interface or controller with other and be connected while communicating, support standard Modbus communication protocol.
4. intelligent flow adjusting color controls according to claim 1, it is characterized in that having DS18B20 sensor interface (4), can connect 2 DS18B20 sensor interfaces, and controller can automatically be identified and read each DS18B20 sensor ID and measure numerical value simultaneously.
5. intelligent flow adjusting color controls according to claim 1, it is characterized in that thering is keyboard (7), keyboard is comprised of 5 buttons, be respectively RESET button, KEY_UP button, KEY_DOWN button, KEY_LEFT button, KEY_RIGHT button, designed independent button and combination button set-up mode.
6. intelligent flow adjusting color controls according to claim 1, it is characterized in that having 16 road AD interfaces (5), circle collection 16 road 4-20mA standard current signals simultaneously, in conjunction with keyboard, current signal is set to the conversion of engineering work load signal, can shows at LCD engineering work load corresponding to demonstration real-time in (8) 16 road collection signal.
7. intelligent flow adjusting color controls according to claim 1, it is characterized in that gathering pipeline electric control valve front and back pressure parameter by 16 road AD interfaces (5), adopt specific pressure reduction-flow control algorithm, in conjunction with keyboard (7), operate, control algorithm is set, by 4-20mA output interface (6), control the action of pipeline modulating valve, realize flow automatic regulation.
8. intelligent flow adjusting color controls according to claim 1, is characterized in that by GPRS network interface (9), in conjunction with keyboard (7), arranges and connects Internet network parameter, realizes remote monitoring and controller is set.
9. intelligent flow adjusting color controls according to claim 1, it is characterized in that controller has 3 kinds of control modes, be respectively manual control mode, automatic control mode, distance control mode, different control modes, is selected and is arranged by specific key combination.
10. regulate and control method according to claim 1, it is characterized in that controller passes through the actual pressure differential signal that differential pressure pickup (12) gathers, the aperture signal of electric control valve (14) feedback, according to the specific aperture-flow KV special parameter of electric control valve (14), calculate the flow that this aperture-pressure reduction is corresponding, use pid control algorithm to realize the flow control to heating network system.
CN201310705430.9A 2013-12-20 2013-12-20 A kind of heating network system intelligent flow adjusting controller and its regulation method Active CN103629414B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106066656A (en) * 2016-08-16 2016-11-02 河南柴油机重工有限责任公司 The temperature control set for adjusting of a kind of heat exchange station automatic control system and method
CN106123110A (en) * 2016-08-16 2016-11-16 河南柴油机重工有限责任公司 A kind of heat exchange station automatic control system and method
RU2679472C1 (en) * 2017-11-15 2019-02-11 Общество с ограниченной ответственностью "Точный Тепло Учет" Method of measuring difference liquid and gaseous media flow rate and device for implementation thereof (options)
CN110260389A (en) * 2019-05-17 2019-09-20 山东盛和振远实业有限公司 A kind of overhead type ground heating system
CN110308748A (en) * 2019-06-17 2019-10-08 常州大学 A kind of Intelligent controller for valve and control method based on STM32
CN111720875A (en) * 2019-10-28 2020-09-29 北京德利恒科技发展有限公司 Experimental device for hydraulic balance adjustment and data application based on centralized heat supply pipe network
CN112728192A (en) * 2021-01-04 2021-04-30 上海一诺仪表有限公司 Valve control method, control device, control equipment and computer equipment
CN113572264A (en) * 2021-07-26 2021-10-29 济南迈克阀门科技有限公司 Pipe network system intelligent controller with power supply and remote regulation and control function
CN113805477A (en) * 2020-06-12 2021-12-17 中国石油天然气股份有限公司 PID (proportion integration differentiation) setting method and device for oil and gas pipeline pressure regulating equipment

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CN202349310U (en) * 2011-11-18 2012-07-25 杭州哲达科技股份有限公司 Integral throttling and controlling intelligent valve integrated with energy sensing function
CN103277900A (en) * 2013-06-24 2013-09-04 江苏天舒电器有限公司 Programmable logic controller (PLC) based monitor and control generated system (MCGS) heat pump monitoring system and control method thereof

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CN1520502A (en) * 2001-05-03 2004-08-11 ����˹���ֵ¸��� Method and arrangement for cntrolling temp of outstream flow from heat exchanger and measuring produced heat
US20060071800A1 (en) * 2004-09-30 2006-04-06 Schultz Paul C Condition assessment system and method
CN101055466A (en) * 2007-03-23 2007-10-17 沈新荣 Balance control and throttling integrative valve control method and valve device
CN201310667Y (en) * 2008-12-09 2009-09-16 杭州展德软件技术有限公司 Electronic dynamic balancing electric adjustable valve capable of realizing remote monitor and control
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106066656A (en) * 2016-08-16 2016-11-02 河南柴油机重工有限责任公司 The temperature control set for adjusting of a kind of heat exchange station automatic control system and method
CN106123110A (en) * 2016-08-16 2016-11-16 河南柴油机重工有限责任公司 A kind of heat exchange station automatic control system and method
RU2679472C1 (en) * 2017-11-15 2019-02-11 Общество с ограниченной ответственностью "Точный Тепло Учет" Method of measuring difference liquid and gaseous media flow rate and device for implementation thereof (options)
CN110260389A (en) * 2019-05-17 2019-09-20 山东盛和振远实业有限公司 A kind of overhead type ground heating system
CN110260389B (en) * 2019-05-17 2021-08-13 北京太伟宜居装饰工程有限公司 Overhead floor heating system
CN110308748A (en) * 2019-06-17 2019-10-08 常州大学 A kind of Intelligent controller for valve and control method based on STM32
CN111720875A (en) * 2019-10-28 2020-09-29 北京德利恒科技发展有限公司 Experimental device for hydraulic balance adjustment and data application based on centralized heat supply pipe network
CN113805477A (en) * 2020-06-12 2021-12-17 中国石油天然气股份有限公司 PID (proportion integration differentiation) setting method and device for oil and gas pipeline pressure regulating equipment
CN113805477B (en) * 2020-06-12 2024-05-28 中国石油天然气股份有限公司 PID setting method and device for oil and gas pipeline pressure regulating equipment
CN112728192A (en) * 2021-01-04 2021-04-30 上海一诺仪表有限公司 Valve control method, control device, control equipment and computer equipment
CN113572264A (en) * 2021-07-26 2021-10-29 济南迈克阀门科技有限公司 Pipe network system intelligent controller with power supply and remote regulation and control function
CN113572264B (en) * 2021-07-26 2024-02-27 济南迈克阀门科技有限公司 Intelligent controller of pipe network system with power supply and remote regulation and control functions

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Address after: 100021 6th Floor, Building 18, Huawei North Lane, Chaoyang District, Beijing

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