CN106167871A - A kind of rustless steel foundry alloy material and preparation method thereof - Google Patents

A kind of rustless steel foundry alloy material and preparation method thereof Download PDF

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Publication number
CN106167871A
CN106167871A CN201610534887.1A CN201610534887A CN106167871A CN 106167871 A CN106167871 A CN 106167871A CN 201610534887 A CN201610534887 A CN 201610534887A CN 106167871 A CN106167871 A CN 106167871A
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rod iron
finished product
temperature
preparation
alloy material
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Inventor
廖云虎
丁勇
雷德江
黄志永
刘永新
张华国
高刚毅
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SICHUAN LIUHE FORGING Co Ltd
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SICHUAN LIUHE FORGING Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C35/00Master alloys for iron or steel
    • C22C35/005Master alloys for iron or steel based on iron, e.g. ferro-alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/52Ferrous alloys, e.g. steel alloys containing chromium with nickel with cobalt

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention discloses a kind of rustless steel foundry alloy material and preparation method thereof, be Fe and impurity including C≤0.04%, Cr:10.50%~12.00%, Ni:7.50%~9.00%, Mo:2.00%~3.50%, Co:4.00%~6.00%, Mn:0.10%~0.70%, surplus;Its preparation method, takes the melting in induction furnace of required element, and solution pours into consutrode;By consutrode remelting refining in electroslag furnace, remelting becomes ESR ingot;ESR ingot heats forged is made rod iron;After being forged by rod iron, air cooling is to room temperature;Rod iron is processed, corresponding mechanical property test.This alloy material mechanical property is: under tensile test at room temperature, tensile strength Rm of material >=1200Mpa;Yield strength Rm >=1100Mpa;Percentage elongation A >=10.0%;Contraction percentage of area Z >=40.0%, impact test Aku >=40J.

Description

A kind of rustless steel foundry alloy material and preparation method thereof
Technical field
The present invention relates to a kind of alloy material and preparation method thereof, be specially a kind of rustless steel foundry alloy material and preparation thereof Method, belongs to alloy material applied technical field.
Background technology
Rustless steel is the abbreviation of stainless acid resistant steel, the weak corrosive medium such as resistance to air, steam, water or have the steel grade of rustless property It is referred to as rustless steel;And the steel grade that resistance to chemical attack medium (chemical etching such as acid, alkali, salt) corrodes is referred to as acid resisting steel.Due to two Person's difference in chemical composition and make their corrosion resistance different, common stainless steel the most not resistant to chemical media corrodes, and resistance to Acid steel the most generally individually has rustless property, and stainless steel alloy plays an important role for development Aeronautics and Astronautics industry.And existing conjunction Gold copper-base alloy tensile strength is less than 1100Mpa less than 1200Mpa, yield strength;Percentage elongation less than 10.0%, the contraction percentage of area is less than 40.0%, and manufacturing cost is high, manufactures complexity.
Summary of the invention
The purpose of the present invention is that provides a kind of rustless steel foundry alloy material and preparation thereof to solve the problems referred to above Method, meets the use requirement under complex work environment.
The present invention is achieved through the following technical solutions above-mentioned purpose, a kind of rustless steel foundry alloy material and preparation side thereof Method, in terms of percentage by weight %, including C≤0.04%, Cr:10.50%~12.00%, Ni:7.50%~9.00%, Mo: 2.00%~3.50%, Co:4.00%~6.00%, Mn:0.10%~0.70%, surplus are Fe and inevitable impurity; Its preparation method, step is as follows:
Step A, take the melting in vaccum sensitive stove of required element, smelting temperature 1550~1570 DEG C;Fusion process regulates The content of each element so that it is weight ratio meets design requirement, the content controlling impurity element is the lowest, and solution pours into from power consumption Pole;
Step B, the consutrode remelting refining in electroslag furnace step A poured into, remelting becomes ESR ingot;
Step C, that the ESR ingot heats forged of step B is made rod iron, step and technological parameter is as follows: rod iron is heated to 1200 ~1220 DEG C, after being incubated 30 hours, stove is cooled to 1150~1170 DEG C of insulations 2~3 hours, starts forging;
Step D, the rod iron of step C is forged after air cooling to room temperature;
Step E, the rod iron surface of step D is processed, finished product rod iron surface is carried out car optical processing, eliminates surface defect and also make steel Rod size, shape, surface quality meet design requirement, prepare finished product rod iron;
Step F, by pick test mechanical property on the finished product rod iron of step E, carry out the mechanical property test of correspondence.
Preferably, the mechanical property test of described step F is as follows:
1) homogenize process, and first finished product rod iron is placed on temperature is in 1150 ± 10 DEG C, and the insulation laggard line space of 3h is cold;
2) crystal grain micronization processes, by step 1) in finished product rod iron to be placed on temperature be in 950 DEG C, the insulation laggard line space of 1h is cold;
3) solution treatment, by step 2) in finished product rod iron to be placed on temperature be in 800 DEG C, the insulation laggard line space of 1h is cold;
4) cold treatment, by step 3) in finished product rod iron be placed on temperature in-73 DEG C, return back to room in atmosphere after insulation 2h Temperature;
5) Ageing Treatment, by step 4) in finished product rod iron to be placed on temperature be in 480 DEG C, the insulation laggard line space of 3h is cold.
Preferably, described impurity is: in terms of percentage by weight %, Si≤0.55%, P≤0.010%, S≤0.005%, V ≤ 0.30%, Nb≤0.30%.
Preferably, the step being melt into ESR ingot in described step B and technological parameter are as follows:
1), slag system: the ratio CaF of each content2:Al2O3: CaO:MgO=60:25:10:5 (%), making the quantity of slag is 36Kg;
2), by 1) in slag system be electrolysed, its voltage is 56V ± 2V;Electric current is 7500 ± 300A.
The invention has the beneficial effects as follows: the alloy material of this kind of rustless steel foundry alloy material and preparation method thereof preparation, its Mechanical property is: under room temperature (20 DEG C) tension test, tensile strength Rm of material >=1200Mpa;Yield strength Rm >= 1100Mpa;Percentage elongation A >=10.0%;Contraction percentage of area Z >=40.0%, impact test Aku >=40J, the alloy that the method manufactures The content of its impurity element of material is low, thus improves the life-span of the product that this kind of alloy manufactures, and has good economic benefit and society Meeting benefit, is suitable for promoting the use of.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.
Embodiment one:
A kind of rustless steel foundry alloy material and preparation method thereof, in terms of percentage by weight %, including C≤0.04%, Cr: 10.50%~12.00%, Ni:7.50%~9.00%, Mo:2.00%~3.50%, Co:4.00%~6.00%, Mn: 0.10%~0.70%, surplus is Fe and inevitable impurity;
Its preparation method, step is as follows:
Step A, take the melting in vaccum sensitive stove of required element, smelting temperature 1550~1570 DEG C;Fusion process regulates The content of each element so that it is weight ratio meets design requirement, the content controlling impurity element is the lowest, and solution pours into from power consumption Pole;
Step B, the consutrode remelting refining in electroslag furnace step A poured into, remelting becomes ESR ingot;
Step C, that the ESR ingot heats forged of step B is made rod iron, step and technological parameter is as follows: rod iron is heated to 1200 ~1220 DEG C, after being incubated 30 hours, stove is cooled to 1150~1170 DEG C of insulations 2 hours, starts forging;
Step D, the rod iron of step C is forged after air cooling to room temperature;
Step E, the rod iron surface of step D is processed, finished product rod iron surface is carried out car optical processing, eliminates surface defect and also make steel Rod size, shape, surface quality meet design requirement, prepare finished product rod iron;
Step F, by pick test mechanical property on the finished product rod iron of step E, carry out the mechanical property test of correspondence.
The mechanical property test of described step F is as follows:
1) homogenize process, and first finished product rod iron is placed on temperature is in 1150 DEG C, and the insulation laggard line space of 3h is cold;
2) crystal grain micronization processes, by step 1) in finished product rod iron to be placed on temperature be in 950 DEG C, the insulation laggard line space of 1h is cold;
3) solution treatment, by step 2) in finished product rod iron to be placed on temperature be in 800 DEG C, the insulation laggard line space of 1h is cold;
4) cold treatment, by step 3) in finished product rod iron be placed on temperature in-73 DEG C, return back to room in atmosphere after insulation 2h Temperature;
5) Ageing Treatment, by step 4) in finished product rod iron to be placed on temperature be in 480 DEG C, the insulation laggard line space of 3h is cold.
Described impurity is: in terms of percentage by weight %, Si≤0.55%, P≤0.010%, S≤0.005%, V≤ 0.30%, Nb≤0.30%.
The step being melt into ESR ingot and technological parameter in described step B are as follows:
1), slag system: the ratio CaF of each content2:Al2O3: CaO:MgO=60:25:10:5 (%), making the quantity of slag is 36Kg;
2), by 1) in slag system be electrolysed, its voltage is 56V ± 2V;Electric current is 7500 ± 300A.
Embodiment two:
A kind of rustless steel foundry alloy material and preparation method thereof, in terms of percentage by weight %, including C≤0.04%, Cr: 10.50%~12.00%, Ni:7.50%~9.00%, Mo:2.00%~3.50%, Co:4.00%~6.00%, Mn: 0.10%~0.70%, surplus is Fe and inevitable impurity;
Its preparation method, step is as follows:
Step A, take the melting in vaccum sensitive stove of required element, smelting temperature 1550~1570 DEG C;Fusion process regulates The content of each element so that it is weight ratio meets design requirement, the content controlling impurity element is the lowest, and solution pours into from power consumption Pole;
Step B, the consutrode remelting refining in electroslag furnace step A poured into, remelting becomes ESR ingot;
Step C, that the ESR ingot heats forged of step B is made rod iron, step and technological parameter is as follows: rod iron is heated to 1200 ~1220 DEG C, after being incubated 30 hours, stove is cooled to 1150~1170 DEG C of insulations 3 hours, starts forging;
Step D, the rod iron of step C is forged after air cooling to room temperature;
Step E, the rod iron surface of step D is processed, finished product rod iron surface is carried out car optical processing, eliminates surface defect and also make steel Rod size, shape, surface quality meet design requirement, prepare finished product rod iron;
Step F, by pick test mechanical property on the finished product rod iron of step E, carry out the mechanical property test of correspondence.
The mechanical property test of described step F is as follows:
1) homogenize process, and first finished product rod iron is placed on temperature is in 1140 DEG C, and the insulation laggard line space of 3h is cold;
2) crystal grain micronization processes, by step 1) in finished product rod iron to be placed on temperature be in 950 DEG C, the insulation laggard line space of 1h is cold;
3) solution treatment, by step 2) in finished product rod iron to be placed on temperature be in 800 DEG C, the insulation laggard line space of 1h is cold;
4) cold treatment, by step 3) in finished product rod iron be placed on temperature in-73 DEG C, return back to room in atmosphere after insulation 2h Temperature;
5) Ageing Treatment, by step 4) in finished product rod iron to be placed on temperature be in 480 DEG C, the insulation laggard line space of 3h is cold.
Described impurity is: in terms of percentage by weight %, Si≤0.55%, P≤0.010%, S≤0.005%, V≤ 0.30%, Nb≤0.30%.
The step being melt into ESR ingot and technological parameter in described step B are as follows:
1), slag system: the ratio CaF of each content2:Al2O3: CaO:MgO=60:25:10:5 (%), making the quantity of slag is 36Kg;
2), by 1) in slag system be electrolysed, its voltage is 56V ± 2V;Electric current is 7500 ± 300A.
Embodiment three:
A kind of rustless steel foundry alloy material and preparation method thereof, in terms of percentage by weight %, including C≤0.04%, Cr: 10.50%~12.00%, Ni:7.50%~9.00%, Mo:2.00%~3.50%, Co:4.00%~6.00%, Mn: 0.10%~0.70%, surplus is Fe and inevitable impurity;
Its preparation method, step is as follows:
Step A, take the melting in vaccum sensitive stove of required element, smelting temperature 1550~1570 DEG C;Fusion process regulates The content of each element so that it is weight ratio meets design requirement, the content controlling impurity element is the lowest, and solution pours into from power consumption Pole;
Step B, the consutrode remelting refining in electroslag furnace step A poured into, remelting becomes ESR ingot;
Step C, that the ESR ingot heats forged of step B is made rod iron, step and technological parameter is as follows: rod iron is heated to 1200 ~1220 DEG C, after being incubated 30 hours, stove is cooled to 1150~1170 DEG C of insulations 2.5 hours, starts forging;
Step D, the rod iron of step C is forged after air cooling to room temperature;
Step E, the rod iron surface of step D is processed, finished product rod iron surface is carried out car optical processing, eliminates surface defect and also make steel Rod size, shape, surface quality meet design requirement, prepare finished product rod iron;
Step F, by pick test mechanical property on the finished product rod iron of step E, carry out the mechanical property test of correspondence.
The mechanical property test of described step F is as follows:
1) homogenize process, and first finished product rod iron is placed on temperature is in 1160 DEG C, and the insulation laggard line space of 3h is cold;
2) crystal grain micronization processes, by step 1) in finished product rod iron to be placed on temperature be in 950 DEG C, the insulation laggard line space of 1h is cold;
3) solution treatment, by step 2) in finished product rod iron to be placed on temperature be in 800 DEG C, the insulation laggard line space of 1h is cold;
4) cold treatment, by step 3) in finished product rod iron be placed on temperature in-73 DEG C, return back to room in atmosphere after insulation 2h Temperature;
5) Ageing Treatment, by step 4) in finished product rod iron to be placed on temperature be in 480 DEG C, the insulation laggard line space of 3h is cold.
Described impurity is: in terms of percentage by weight %, Si≤0.55%, P≤0.010%, S≤0.005%, V≤ 0.30%, Nb≤0.30%.
The step being melt into ESR ingot and technological parameter in described step B are as follows:
1), slag system: the ratio CaF of each content2:Al2O3: CaO:MgO=60:25:10:5 (%), making the quantity of slag is 36Kg;
2), by 1) in slag system be electrolysed, its voltage is 56V ± 2V;Electric current is 7500 ± 300A.
Rustless steel prepared by the material prepared according to embodiment one, embodiment two and embodiment three and corresponding process method is female Alloy material, tests through normal temperature mechanical property, and result shows that its mechanical property is fully achieved design requirement, and result of the test is as follows:
Room temperature tensile:
Rm Rp0.2 A Z AKU
Mpa Mpa % % J
1217 1121 20 80 234/236
1206 1120 21 81 234/240
1231 1138 20 80 224/232
1225 1130 21 81 218/230
Alloy material through inspection said method manufacture is finished product.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim Change is included in the present invention.Should not be considered as limiting involved claim by any reference in claim.
Although moreover, it will be appreciated that this specification is been described by according to embodiment, but the most each embodiment only wraps Containing an independent technical scheme, this narrating mode of description is only that for clarity sake those skilled in the art should Description can also be formed those skilled in the art through appropriately combined as an entirety, the technical scheme in each embodiment May be appreciated other embodiments.

Claims (4)

1. rustless steel foundry alloy material and preparation method thereof, it is characterised in that: by weight percentage, including C≤ 0.04%, Cr:10.50% ~ 12.00%, Ni:7.50% ~ 9.00%, Mo:2.00% ~ 3.50%, Co:4.00% ~ 6.00%, Mn:0.10% ~ 0.70%, surplus is Fe and inevitable impurity;
Its preparation method, step is as follows:
Step A, take the melting in vaccum sensitive stove of required element, smelting temperature 1550 ~ 1570 DEG C;In fusion process, regulation is each The content of element so that it is weight ratio meets design requirement, the content controlling impurity element is the lowest, and solution pours into from power consumption Pole;
Step B, the consutrode remelting refining in electroslag furnace step A poured into, remelting becomes ESR ingot;
Step C, that the ESR ingot heats forged of step B is made rod iron, step and technological parameter is as follows: rod iron is heated to 1200 ~ 1220 DEG C, after being incubated 30 hours, stove is cooled to 1150 ~ 1170 DEG C of insulations 2 ~ 3 hours, starts forging;
Step D, the rod iron of step C is forged after air cooling to room temperature;
Step E, the rod iron surface of step D is processed, finished product rod iron surface is carried out car optical processing, eliminates surface defect and also make steel Rod size, shape, surface quality meet design requirement, prepare finished product rod iron;
Step F, by pick test mechanical property on the finished product rod iron of step E, carry out the mechanical property test of correspondence.
A kind of rustless steel foundry alloy material the most according to claim 1 and preparation method thereof, it is characterised in that: described step The mechanical property test of F is as follows:
1) homogenize process, and first finished product rod iron is placed on temperature is in 1150 ± 10 DEG C, and the insulation laggard line space of 3h is cold;
2) crystal grain micronization processes, the finished product rod iron in step 1) is placed on temperature is in 950 DEG C, and the insulation laggard line space of 1h is cold;
3) solution treatment, by step 2) in finished product rod iron to be placed on temperature be in 800 DEG C, the insulation laggard line space of 1h is cold;
4) cold treatment, is placed on the finished product rod iron in step 3) temperature in-73 DEG C, returns back to room in atmosphere after insulation 2h Temperature;
5) Ageing Treatment, the finished product rod iron in step 4) is placed on temperature is in 480 DEG C, and the insulation laggard line space of 3h is cold.
A kind of rustless steel foundry alloy material the most according to claim 1 and preparation method thereof, it is characterised in that: described impurity For: in terms of percentage by weight %, Si≤0.55%, P≤0.010%, S≤0.005%, V≤0.30%, Nb≤0.30%.
A kind of rustless steel foundry alloy material the most according to claim 1 and preparation method thereof, it is characterised in that: described step The step being melt into ESR ingot and technological parameter in B are as follows:
1), slag system: the ratio CaF of each content2:Al2O3: CaO:MgO=60:25:10:5, making the quantity of slag is 36Kg;
2), by 1) in slag system be electrolysed, its voltage is 56V ± 2V;Electric current is 7500 ± 300A.
CN201610534887.1A 2016-07-08 2016-07-08 A kind of rustless steel foundry alloy material and preparation method thereof Pending CN106167871A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107245669A (en) * 2017-06-22 2017-10-13 威斯卡特工业(中国)有限公司 A kind of casting foundry alloy and its production method

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Publication number Priority date Publication date Assignee Title
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JPS6411949A (en) * 1987-07-02 1989-01-17 Nisshin Steel Co Ltd Precipitation hardening-type high-strength stainless steel excellent in welding strength and toughness
CN105695893A (en) * 2016-02-25 2016-06-22 四川六合锻造股份有限公司 High-performance heat-resistant steel material used for gas turbine wheel disc and preparation method of high-performance heat-resistant steel material

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Publication number Priority date Publication date Assignee Title
CN87107554A (en) * 1986-10-29 1988-05-11 沃斯特-阿尔派因股份公司 Make the method for forked track of wheel of railway switch
JPS6411949A (en) * 1987-07-02 1989-01-17 Nisshin Steel Co Ltd Precipitation hardening-type high-strength stainless steel excellent in welding strength and toughness
CN105695893A (en) * 2016-02-25 2016-06-22 四川六合锻造股份有限公司 High-performance heat-resistant steel material used for gas turbine wheel disc and preparation method of high-performance heat-resistant steel material

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Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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