A kind of aluminum volume annealing mechanism
Technical field
The present invention relates to a kind of aluminum products process units, particularly relate to a kind of aluminum volume annealing mechanism.
Background technology
Aluminum (Al) is a kind of light metal, and its compound distributed pole in nature is wide, in the earth's crust resource of aluminum be about 400~
50000000000 tons, it is only second to oxygen and silicon, occupies the 3rd.It metal species is the first big metalloid.Aluminum has special chemistry, thing
Reason characteristic, the most lightweight, quality is hard but also has good ductility, electric conductivity, heat conductivity, thermostability and resistance to radioprotective
Property, it is the important foundation raw material of the national economic development.
Aluminum is the profuse metallic element of content on the earth, and its reserves occupy the 1st in a metal.To 19 end of the centurys, aluminum
Just show up prominently, become competitive metal in engineer applied, and voguish.Aviation, building, automobile three are the most important
Industrial expansion, it is desirable to material behavior has the peculiar property of aluminum and alloy thereof, this just greatly facilitates this new metal--
The production of aluminum and application.
Aluminum volume is that casting and rolling machine passes through calendering, after the processing of stretch bending angle, for carrying out the metal product of flying shear.Aluminum volume is that aluminum products are raw
Produce commonly used raw material.Aluminum volume is to be coiled into the aluminium plate in coil of banding to involve in row preservation.Aluminum volume needs to anneal after rolling
Processing, the structure of existing aluminum volume annealing furnace includes a body of heater, is placed on the stove of annealing furnace with overhead traveling crane after then being sling by aluminum volume
In body.Owing to needs put into multiple aluminum volume in annealing furnace, multiple aluminum volume is stacked, and when annealing, is placed on following aluminum
Volume, by the action of gravity that aluminum is rolled up above, can cause being placed on following aluminum volume deformation, particularly aluminum roll edges, the most all can be pressed
Deformation, affects the carrying out of subsequent handling, the quality of the aluminum products that impact is produced.Aluminum volume needs to sling with overhead traveling crane and put down,
Operating portion is convenient, inefficient.Heat insulation effect is poor, and thermal losses is relatively big, increases the annealing cost of enterprise.
Summary of the invention
Heat insulation effect in order to overcome existing aluminum volume annealing mechanism to exist is poor, the thermal defect that thermal losses is bigger, the present invention
Providing a kind of aluminum volume annealing mechanism, this aluminum volume annealing mechanism good heat insulating, heat loss is little, reduces the consumption of the energy, fall
The annealing cost of Di Liao enterprise.
The present invention solves that above-mentioned technical problem be the technical scheme is that
A kind of aluminum volume annealing mechanism, including body of heater, it is characterised in that: described body of heater includes outer layer, moderate soak layer and internal layer, institute
Stating internal layer is fire brick layer, and described moderate soak layer includes basaltic layer, vacuum insulation panel and aeroge carpet veneer, and described outer layer is
Corrosion resistant plate, described aeroge carpet veneer is fixed on outside fire brick layer, and described vacuum insulation panel is fixed on outside aeroge carpet veneer,
Described basaltic layer is fixed on outside vacuum insulation panel, and described corrosion resistant plate is fixed on outside basaltic layer.
Being provided with multiple rectangular channel on described body of heater, rectangular channel is connected with furnace interior, and rectangular channel is set in qually spaced in
On body of heater, described body of heater top seals, and is provided with one piece of rectangular clapboard, is provided with ellipse in the middle of rectangular clapboard in each rectangular channel
Shape through hole, the area of ellipse hole is the 3/4 of rectangular clapboard area, is provided with tooth bar bottom rectangular clapboard, and rectangular groove is pacified
Equipped with gear, wheel and rack is meshed, and gear motor drives, and rectangular clapboard can be at square by the effect of wheel and rack
Sliding in shape groove, the outside of described rectangular clapboard is welded with one piece of baffle plate, and the area of baffle plate is more than or equal to rectangular channel notch
Area.
Described aluminum volume annealing mechanism also includes feed mechanism, and this feed mechanism includes conveyer and elevator, described lifting
Machine includes column and cradle, and cradle is slidably mounted on column, and cradle includes two blocks of side plates and conveying roll, conveying roller
Cylinder is arranged on two blocks of side plates.
Described cradle is slidably mounted on column by chain drive mechanism, described chain drive mechanism include sprocket wheel,
Chain and slide rail, described sprocket wheel has two, is separately mounted to the two ends up and down of column, and described chain is socketed on two sprocket wheels,
Sprocket wheel motor drives, and described cradle is fixed on chain, and described cradle is stuck on slide rail, and slide rail is laid along column.
Described conveyer includes that cycloconveyor belt, drive roll and driven voller, drive roll and driven voller are arranged on by support
On ground, cycloconveyor belt is socketed on drive roll and driven voller.
The method have the advantages that
The present invention includes that body of heater, described body of heater include outer layer, moderate soak layer and internal layer, and described internal layer is fire brick layer, described
Moderate soak layer includes basaltic layer, vacuum insulation panel and aeroge carpet veneer, and described outer layer is corrosion resistant plate, described aerogel blanket
Layer is fixed on outside fire brick layer, and described vacuum insulation panel is fixed on outside aeroge carpet veneer, and described basaltic layer is fixed on very
Outside empty thermal insulation board, described corrosion resistant plate is fixed on outside basaltic layer.By the design of such layer structure, heat-insulating property
Good, heat loss is little, reduces the consumption of the energy, reduces the annealing cost of enterprise.
Being provided with multiple rectangular channel on body of heater of the present invention, rectangular channel is connected with furnace interior, rectangular channel spaced set
On body of heater, described body of heater top seals, and is provided with one piece of rectangular clapboard, is provided with ellipse in the middle of rectangular clapboard in each rectangular channel
Manhole, the area of ellipse hole is the 3/4 of rectangular clapboard area, is provided with tooth bar, rectangular groove bottom rectangular clapboard
Being provided with gear, wheel and rack is meshed, and gear motor drives, and rectangular clapboard can be by the effect of wheel and rack
Sliding in rectangular channel, the outside of described rectangular clapboard is welded with one piece of baffle plate, and the area of baffle plate is more than or equal to rectangular channel notch
Area.Born the gravity of aluminum volume by the effect of rectangular clapboard, the aluminum being located below volume is not subjected to aluminum located above
The gravity of volume, after annealing, aluminum volume would not deform, and does not interferes with aluminum products follow-up producing process and quality.
The present invention includes feed mechanism, this feed mechanism include conveyer and elevator, described elevator include column and
Cradle, cradle is slidably mounted on column, and cradle includes two blocks of side plates and conveying roll, and conveying roll is arranged on two pieces
On side plate.Carry out feeding by the effect of feed mechanism, it is no longer necessary to overhead traveling crane sling aluminum volume, operate simpler convenience, save time
Laborsaving.
Cradle of the present invention is slidably mounted on column by chain drive mechanism, and described chain drive mechanism includes chain
Wheel, chain and slide rail, described sprocket wheel has two, is separately mounted to the two ends up and down of column, and described chain is socketed in two sprocket wheels
On, sprocket wheel motor drives, and described cradle is fixed on chain, and described cradle is stuck on slide rail, and slide rail spreads along column
If.Drive cradle to move up and down by the effect of chain drive mechanism, transport aluminum volume.Sprocket wheel rotating realizes the upper of cradle
Lower motion, drives simple, it is easy to control.
Conveyer of the present invention includes that cycloconveyor belt, drive roll and driven voller, drive roll and driven voller are installed by support
On the ground, cycloconveyor belt is socketed on drive roll and driven voller.Rolled up by the conveyer conveying aluminum of this structure, the most just
Just, it is easy to control.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 be in Fig. 1, rectangular clapboard takes in body of heater after rearview;
Fig. 3 is cradle structural representation;
Fig. 4 is rectangular clapboard structural representation;
Fig. 5 is the schematic cross-section of body of heater of the present invention.
Labelling in figure: 1, body of heater, 100, fire brick layer, 101, basaltic layer, 102, vacuum insulation panel, 103, aerogel blanket
Layer, 104, corrosion resistant plate, 2, rectangular channel, 3, rectangular clapboard, 4, ellipse hole, 5, tooth bar, 6, gear, 7, baffle plate, 8, conveying
Machine, 80, cycloconveyor belt, 81, drive roll, 82, driven voller, 83, support, 9, elevator, 90, column, 91, cradle, 92, side
Plate, 93, conveying roll, 94, sprocket wheel, 95, chain, 96, slide rail, 10, aluminum volume.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, and described embodiment is only a present invention part
Embodiment, is not whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art is not making
Obtained under creative work premise other used by embodiment, broadly fall into protection scope of the present invention.
Embodiment 1
A kind of aluminum volume annealing mechanism, including body of heater 1, described body of heater 1 includes outer layer, moderate soak layer and internal layer, and described internal layer is
Fire brick layer 100, described moderate soak layer includes basaltic layer 101, vacuum insulation panel 102 and aeroge carpet veneer 103, described outside
Layer is corrosion resistant plate 104, and described aeroge carpet veneer 103 is fixed on outside fire brick layer 100, and described vacuum insulation panel 102 is fixed
Outside aeroge carpet veneer 103, described basaltic layer 101 is fixed on outside vacuum insulation panel 102, and described corrosion resistant plate 104 is solid
It is scheduled on outside basaltic layer 101.
Being provided with multiple rectangular channel 2 on described body of heater 1, rectangular channel 2 is internal with body of heater 1 to be connected, and rectangular channel 2 equidistantly sets
Putting on body of heater 1, described body of heater 1 top seals, and is provided with in the middle of one piece of rectangular clapboard 3, rectangular clapboard 3 in each rectangular channel 2
Being provided with ellipse hole 4, the area of ellipse hole 5 is the 3/4 of rectangular clapboard 3 area, is provided with tooth bottom rectangular clapboard 3
Bar 5, is provided with gear 6 at rectangular channel 2, gear 6 is meshed with tooth bar 5, and gear 6 motor drives, outside described rectangular clapboard 3
Side is welded with one piece of baffle plate 7, and the area of baffle plate 7 is more than or equal to the area of rectangular channel 2 notch.Come by the effect of rectangular clapboard
Bearing the gravity of aluminum volume 10, the aluminum being located below volume is not subjected to the gravity of aluminum volume located above, and after annealing, aluminum is rolled up the most not
Can deform, not interfere with aluminum products follow-up producing process and quality.
Embodiment 2
A kind of aluminum volume annealing mechanism, including body of heater 1, described body of heater 1 includes outer layer, moderate soak layer and internal layer, and described internal layer is
Fire brick layer 100, described moderate soak layer includes basaltic layer 101, vacuum insulation panel 102 and aeroge carpet veneer 103, described outside
Layer is corrosion resistant plate 104, and described aeroge carpet veneer 103 is fixed on outside fire brick layer 100, and described vacuum insulation panel 102 is fixed
Outside aeroge carpet veneer 103, described basaltic layer 101 is fixed on outside vacuum insulation panel 102, and described corrosion resistant plate 104 is solid
It is scheduled on outside basaltic layer 101.
Being provided with multiple rectangular channel 2 on described body of heater 1, rectangular channel 2 is internal with body of heater 1 to be connected, and rectangular channel 2 equidistantly sets
Putting on body of heater 1, described body of heater 1 top seals, and is provided with in the middle of one piece of rectangular clapboard 3, rectangular clapboard 3 in each rectangular channel 2
Being provided with ellipse hole 4, the area of ellipse hole 5 is the 3/4 of rectangular clapboard 3 area, is provided with tooth bottom rectangular clapboard 3
Bar 5, is provided with gear 6 at rectangular channel 2, gear 6 is meshed with tooth bar 5, and gear 6 motor drives, outside described rectangular clapboard 3
Side is welded with one piece of baffle plate 7, and the area of baffle plate 7 is more than or equal to the area of rectangular channel 2 notch.Come by the effect of rectangular clapboard
Bearing the gravity of aluminum volume 10, the aluminum being located below volume is not subjected to the gravity of aluminum volume located above, and after annealing, aluminum is rolled up the most not
Can deform, not interfere with aluminum products follow-up producing process and quality.
Aluminum volume annealing mechanism also includes feed mechanism, and this feed mechanism includes conveyer 8 and elevator 9, described elevator 9
Including column 90 and cradle 91, cradle 91 is slidably mounted on column 90, and cradle 91 includes two blocks of side plates 92 and conveying
Roller 93, conveying roll 93 is arranged on two blocks of side plates 92.Feeding is carried out, it is no longer necessary to overhead traveling crane hangs by the effect of feed mechanism
Play aluminum volume 10, operate simpler convenience, time saving and energy saving.
Embodiment 3
A kind of aluminum volume annealing mechanism, including body of heater 1, described body of heater 1 includes outer layer, moderate soak layer and internal layer, and described internal layer is
Fire brick layer 100, described moderate soak layer includes basaltic layer 101, vacuum insulation panel 102 and aeroge carpet veneer 103, described outside
Layer is corrosion resistant plate 104, and described aeroge carpet veneer 103 is fixed on outside fire brick layer 100, and described vacuum insulation panel 102 is fixed
Outside aeroge carpet veneer 103, described basaltic layer 101 is fixed on outside vacuum insulation panel 102, and described corrosion resistant plate 104 is solid
It is scheduled on outside basaltic layer 101.
Being provided with multiple rectangular channel 2 on described body of heater 1, rectangular channel 2 is internal with body of heater 1 to be connected, and rectangular channel 2 equidistantly sets
Putting on body of heater 1, described body of heater 1 top seals, and is provided with in the middle of one piece of rectangular clapboard 3, rectangular clapboard 3 in each rectangular channel 2
Being provided with ellipse hole 4, the area of ellipse hole 5 is the 3/4 of rectangular clapboard 3 area, is provided with tooth bottom rectangular clapboard 3
Bar 5, is provided with gear 6 at rectangular channel 2, gear 6 is meshed with tooth bar 5, and gear 6 motor drives, outside described rectangular clapboard 3
Side is welded with one piece of baffle plate 7, and the area of baffle plate 7 is more than or equal to the area of rectangular channel 2 notch.Come by the effect of rectangular clapboard
Bearing the gravity of aluminum volume 10, the aluminum being located below volume is not subjected to the gravity of aluminum volume located above, and after annealing, aluminum is rolled up the most not
Can deform, not interfere with aluminum products follow-up producing process and quality.
Annealing mechanism also includes feed mechanism, and this feed mechanism includes that conveyer 8 and elevator 9, described elevator 9 include
Column 90 and cradle 91, cradle 91 is slidably mounted on column 90, and cradle 91 includes two blocks of side plates 92 and conveying roll
93, conveying roll 93 is arranged on two blocks of side plates 92.
Described cradle 91 is slidably mounted on column 90 by chain drive mechanism, and described chain drive mechanism includes chain
Wheel 94, chain 95 and slide rail 96, described sprocket wheel 94 has two, is separately mounted to the two ends up and down of column 90, and described chain 95 overlaps
Being connected on two sprocket wheels 94, sprocket wheel 94 motor drives, and described cradle 91 is fixed on chain 95, and described cradle 91 is stuck in
On slide rail 96, slide rail 96 is laid along column 90.
Described conveyer 8 includes that cycloconveyor belt 80, drive roll 81 and driven voller 82, drive roll 81 and driven voller 82 pass through
Support 83 is installed on the ground, and cycloconveyor belt 80 is socketed on drive roll 81 and driven voller 82.