CN106167846A - A kind of aluminum volume annealing mechanism - Google Patents

A kind of aluminum volume annealing mechanism Download PDF

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Publication number
CN106167846A
CN106167846A CN201610538566.9A CN201610538566A CN106167846A CN 106167846 A CN106167846 A CN 106167846A CN 201610538566 A CN201610538566 A CN 201610538566A CN 106167846 A CN106167846 A CN 106167846A
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CN
China
Prior art keywords
rectangular
layer
heater
aluminum
rectangular channel
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Granted
Application number
CN201610538566.9A
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Chinese (zh)
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CN106167846B (en
Inventor
朱国良
陆旭妹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guizhou aluminum color aluminum Technology Co., Ltd.
Original Assignee
Inner Prosperous Metallic Article Co Ltd Is Knitted In Huzhou
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Priority to CN201610538566.9A priority Critical patent/CN106167846B/en
Publication of CN106167846A publication Critical patent/CN106167846A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

Abstract

The invention discloses a kind of aluminum volume annealing furnace, including body of heater, multiple rectangular channel it is provided with on described body of heater, rectangular channel is connected with furnace interior, rectangular channel is set in qually spaced on body of heater, described body of heater top seals, one piece of rectangular clapboard is installed in each rectangular channel, ellipse hole it is provided with in the middle of rectangular clapboard, the area of ellipse hole is the 3/4 of rectangular clapboard area, roller it is provided with on rectangular clapboard, track it is provided with on body of heater, track passes rectangular channel, roller card is in orbit, rectangular clapboard can be slided by the effect of roller and track in rectangular channel, the outside of described rectangular clapboard is welded with one piece of baffle plate, the area of baffle plate is more than or equal to the area of rectangular channel notch.The deformation that aluminum will not be caused to roll up when using this aluminum volume anneal, will not impact subsequent handling.

Description

A kind of aluminum volume annealing mechanism
Technical field
The present invention relates to a kind of aluminum products process units, particularly relate to a kind of aluminum volume annealing mechanism.
Background technology
Aluminum (Al) is a kind of light metal, and its compound distributed pole in nature is wide, in the earth's crust resource of aluminum be about 400~ 50000000000 tons, it is only second to oxygen and silicon, occupies the 3rd.It metal species is the first big metalloid.Aluminum has special chemistry, thing Reason characteristic, the most lightweight, quality is hard but also has good ductility, electric conductivity, heat conductivity, thermostability and resistance to radioprotective Property, it is the important foundation raw material of the national economic development.
Aluminum is the profuse metallic element of content on the earth, and its reserves occupy the 1st in a metal.To 19 end of the centurys, aluminum Just show up prominently, become competitive metal in engineer applied, and voguish.Aviation, building, automobile three are the most important Industrial expansion, it is desirable to material behavior has the peculiar property of aluminum and alloy thereof, this just greatly facilitates this new metal-- The production of aluminum and application.
Aluminum volume is that casting and rolling machine passes through calendering, after the processing of stretch bending angle, for carrying out the metal product of flying shear.Aluminum volume is that aluminum products are raw Produce commonly used raw material.Aluminum volume is to be coiled into the aluminium plate in coil of banding to involve in row preservation.Aluminum volume needs to anneal after rolling Processing, the structure of existing aluminum volume annealing furnace includes a body of heater, is placed on the stove of annealing furnace with overhead traveling crane after then being sling by aluminum volume In body.Owing to needs put into multiple aluminum volume in annealing furnace, multiple aluminum volume is stacked, and when annealing, is placed on following aluminum Volume, by the action of gravity that aluminum is rolled up above, can cause being placed on following aluminum volume deformation, particularly aluminum roll edges, the most all can be pressed Deformation, affects the carrying out of subsequent handling, the quality of the aluminum products that impact is produced.Aluminum volume needs to sling with overhead traveling crane and put down, Operating portion is convenient, inefficient.Heat insulation effect is poor, and thermal losses is relatively big, increases the annealing cost of enterprise.
Summary of the invention
Heat insulation effect in order to overcome existing aluminum volume annealing mechanism to exist is poor, the thermal defect that thermal losses is bigger, the present invention Providing a kind of aluminum volume annealing mechanism, this aluminum volume annealing mechanism good heat insulating, heat loss is little, reduces the consumption of the energy, fall The annealing cost of Di Liao enterprise.
The present invention solves that above-mentioned technical problem be the technical scheme is that
A kind of aluminum volume annealing mechanism, including body of heater, it is characterised in that: described body of heater includes outer layer, moderate soak layer and internal layer, institute Stating internal layer is fire brick layer, and described moderate soak layer includes basaltic layer, vacuum insulation panel and aeroge carpet veneer, and described outer layer is Corrosion resistant plate, described aeroge carpet veneer is fixed on outside fire brick layer, and described vacuum insulation panel is fixed on outside aeroge carpet veneer, Described basaltic layer is fixed on outside vacuum insulation panel, and described corrosion resistant plate is fixed on outside basaltic layer.
Being provided with multiple rectangular channel on described body of heater, rectangular channel is connected with furnace interior, and rectangular channel is set in qually spaced in On body of heater, described body of heater top seals, and is provided with one piece of rectangular clapboard, is provided with ellipse in the middle of rectangular clapboard in each rectangular channel Shape through hole, the area of ellipse hole is the 3/4 of rectangular clapboard area, is provided with tooth bar bottom rectangular clapboard, and rectangular groove is pacified Equipped with gear, wheel and rack is meshed, and gear motor drives, and rectangular clapboard can be at square by the effect of wheel and rack Sliding in shape groove, the outside of described rectangular clapboard is welded with one piece of baffle plate, and the area of baffle plate is more than or equal to rectangular channel notch Area.
Described aluminum volume annealing mechanism also includes feed mechanism, and this feed mechanism includes conveyer and elevator, described lifting Machine includes column and cradle, and cradle is slidably mounted on column, and cradle includes two blocks of side plates and conveying roll, conveying roller Cylinder is arranged on two blocks of side plates.
Described cradle is slidably mounted on column by chain drive mechanism, described chain drive mechanism include sprocket wheel, Chain and slide rail, described sprocket wheel has two, is separately mounted to the two ends up and down of column, and described chain is socketed on two sprocket wheels, Sprocket wheel motor drives, and described cradle is fixed on chain, and described cradle is stuck on slide rail, and slide rail is laid along column.
Described conveyer includes that cycloconveyor belt, drive roll and driven voller, drive roll and driven voller are arranged on by support On ground, cycloconveyor belt is socketed on drive roll and driven voller.
The method have the advantages that
The present invention includes that body of heater, described body of heater include outer layer, moderate soak layer and internal layer, and described internal layer is fire brick layer, described Moderate soak layer includes basaltic layer, vacuum insulation panel and aeroge carpet veneer, and described outer layer is corrosion resistant plate, described aerogel blanket Layer is fixed on outside fire brick layer, and described vacuum insulation panel is fixed on outside aeroge carpet veneer, and described basaltic layer is fixed on very Outside empty thermal insulation board, described corrosion resistant plate is fixed on outside basaltic layer.By the design of such layer structure, heat-insulating property Good, heat loss is little, reduces the consumption of the energy, reduces the annealing cost of enterprise.
Being provided with multiple rectangular channel on body of heater of the present invention, rectangular channel is connected with furnace interior, rectangular channel spaced set On body of heater, described body of heater top seals, and is provided with one piece of rectangular clapboard, is provided with ellipse in the middle of rectangular clapboard in each rectangular channel Manhole, the area of ellipse hole is the 3/4 of rectangular clapboard area, is provided with tooth bar, rectangular groove bottom rectangular clapboard Being provided with gear, wheel and rack is meshed, and gear motor drives, and rectangular clapboard can be by the effect of wheel and rack Sliding in rectangular channel, the outside of described rectangular clapboard is welded with one piece of baffle plate, and the area of baffle plate is more than or equal to rectangular channel notch Area.Born the gravity of aluminum volume by the effect of rectangular clapboard, the aluminum being located below volume is not subjected to aluminum located above The gravity of volume, after annealing, aluminum volume would not deform, and does not interferes with aluminum products follow-up producing process and quality.
The present invention includes feed mechanism, this feed mechanism include conveyer and elevator, described elevator include column and Cradle, cradle is slidably mounted on column, and cradle includes two blocks of side plates and conveying roll, and conveying roll is arranged on two pieces On side plate.Carry out feeding by the effect of feed mechanism, it is no longer necessary to overhead traveling crane sling aluminum volume, operate simpler convenience, save time Laborsaving.
Cradle of the present invention is slidably mounted on column by chain drive mechanism, and described chain drive mechanism includes chain Wheel, chain and slide rail, described sprocket wheel has two, is separately mounted to the two ends up and down of column, and described chain is socketed in two sprocket wheels On, sprocket wheel motor drives, and described cradle is fixed on chain, and described cradle is stuck on slide rail, and slide rail spreads along column If.Drive cradle to move up and down by the effect of chain drive mechanism, transport aluminum volume.Sprocket wheel rotating realizes the upper of cradle Lower motion, drives simple, it is easy to control.
Conveyer of the present invention includes that cycloconveyor belt, drive roll and driven voller, drive roll and driven voller are installed by support On the ground, cycloconveyor belt is socketed on drive roll and driven voller.Rolled up by the conveyer conveying aluminum of this structure, the most just Just, it is easy to control.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 be in Fig. 1, rectangular clapboard takes in body of heater after rearview;
Fig. 3 is cradle structural representation;
Fig. 4 is rectangular clapboard structural representation;
Fig. 5 is the schematic cross-section of body of heater of the present invention.
Labelling in figure: 1, body of heater, 100, fire brick layer, 101, basaltic layer, 102, vacuum insulation panel, 103, aerogel blanket Layer, 104, corrosion resistant plate, 2, rectangular channel, 3, rectangular clapboard, 4, ellipse hole, 5, tooth bar, 6, gear, 7, baffle plate, 8, conveying Machine, 80, cycloconveyor belt, 81, drive roll, 82, driven voller, 83, support, 9, elevator, 90, column, 91, cradle, 92, side Plate, 93, conveying roll, 94, sprocket wheel, 95, chain, 96, slide rail, 10, aluminum volume.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, and described embodiment is only a present invention part Embodiment, is not whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art is not making Obtained under creative work premise other used by embodiment, broadly fall into protection scope of the present invention.
Embodiment 1
A kind of aluminum volume annealing mechanism, including body of heater 1, described body of heater 1 includes outer layer, moderate soak layer and internal layer, and described internal layer is Fire brick layer 100, described moderate soak layer includes basaltic layer 101, vacuum insulation panel 102 and aeroge carpet veneer 103, described outside Layer is corrosion resistant plate 104, and described aeroge carpet veneer 103 is fixed on outside fire brick layer 100, and described vacuum insulation panel 102 is fixed Outside aeroge carpet veneer 103, described basaltic layer 101 is fixed on outside vacuum insulation panel 102, and described corrosion resistant plate 104 is solid It is scheduled on outside basaltic layer 101.
Being provided with multiple rectangular channel 2 on described body of heater 1, rectangular channel 2 is internal with body of heater 1 to be connected, and rectangular channel 2 equidistantly sets Putting on body of heater 1, described body of heater 1 top seals, and is provided with in the middle of one piece of rectangular clapboard 3, rectangular clapboard 3 in each rectangular channel 2 Being provided with ellipse hole 4, the area of ellipse hole 5 is the 3/4 of rectangular clapboard 3 area, is provided with tooth bottom rectangular clapboard 3 Bar 5, is provided with gear 6 at rectangular channel 2, gear 6 is meshed with tooth bar 5, and gear 6 motor drives, outside described rectangular clapboard 3 Side is welded with one piece of baffle plate 7, and the area of baffle plate 7 is more than or equal to the area of rectangular channel 2 notch.Come by the effect of rectangular clapboard Bearing the gravity of aluminum volume 10, the aluminum being located below volume is not subjected to the gravity of aluminum volume located above, and after annealing, aluminum is rolled up the most not Can deform, not interfere with aluminum products follow-up producing process and quality.
Embodiment 2
A kind of aluminum volume annealing mechanism, including body of heater 1, described body of heater 1 includes outer layer, moderate soak layer and internal layer, and described internal layer is Fire brick layer 100, described moderate soak layer includes basaltic layer 101, vacuum insulation panel 102 and aeroge carpet veneer 103, described outside Layer is corrosion resistant plate 104, and described aeroge carpet veneer 103 is fixed on outside fire brick layer 100, and described vacuum insulation panel 102 is fixed Outside aeroge carpet veneer 103, described basaltic layer 101 is fixed on outside vacuum insulation panel 102, and described corrosion resistant plate 104 is solid It is scheduled on outside basaltic layer 101.
Being provided with multiple rectangular channel 2 on described body of heater 1, rectangular channel 2 is internal with body of heater 1 to be connected, and rectangular channel 2 equidistantly sets Putting on body of heater 1, described body of heater 1 top seals, and is provided with in the middle of one piece of rectangular clapboard 3, rectangular clapboard 3 in each rectangular channel 2 Being provided with ellipse hole 4, the area of ellipse hole 5 is the 3/4 of rectangular clapboard 3 area, is provided with tooth bottom rectangular clapboard 3 Bar 5, is provided with gear 6 at rectangular channel 2, gear 6 is meshed with tooth bar 5, and gear 6 motor drives, outside described rectangular clapboard 3 Side is welded with one piece of baffle plate 7, and the area of baffle plate 7 is more than or equal to the area of rectangular channel 2 notch.Come by the effect of rectangular clapboard Bearing the gravity of aluminum volume 10, the aluminum being located below volume is not subjected to the gravity of aluminum volume located above, and after annealing, aluminum is rolled up the most not Can deform, not interfere with aluminum products follow-up producing process and quality.
Aluminum volume annealing mechanism also includes feed mechanism, and this feed mechanism includes conveyer 8 and elevator 9, described elevator 9 Including column 90 and cradle 91, cradle 91 is slidably mounted on column 90, and cradle 91 includes two blocks of side plates 92 and conveying Roller 93, conveying roll 93 is arranged on two blocks of side plates 92.Feeding is carried out, it is no longer necessary to overhead traveling crane hangs by the effect of feed mechanism Play aluminum volume 10, operate simpler convenience, time saving and energy saving.
Embodiment 3
A kind of aluminum volume annealing mechanism, including body of heater 1, described body of heater 1 includes outer layer, moderate soak layer and internal layer, and described internal layer is Fire brick layer 100, described moderate soak layer includes basaltic layer 101, vacuum insulation panel 102 and aeroge carpet veneer 103, described outside Layer is corrosion resistant plate 104, and described aeroge carpet veneer 103 is fixed on outside fire brick layer 100, and described vacuum insulation panel 102 is fixed Outside aeroge carpet veneer 103, described basaltic layer 101 is fixed on outside vacuum insulation panel 102, and described corrosion resistant plate 104 is solid It is scheduled on outside basaltic layer 101.
Being provided with multiple rectangular channel 2 on described body of heater 1, rectangular channel 2 is internal with body of heater 1 to be connected, and rectangular channel 2 equidistantly sets Putting on body of heater 1, described body of heater 1 top seals, and is provided with in the middle of one piece of rectangular clapboard 3, rectangular clapboard 3 in each rectangular channel 2 Being provided with ellipse hole 4, the area of ellipse hole 5 is the 3/4 of rectangular clapboard 3 area, is provided with tooth bottom rectangular clapboard 3 Bar 5, is provided with gear 6 at rectangular channel 2, gear 6 is meshed with tooth bar 5, and gear 6 motor drives, outside described rectangular clapboard 3 Side is welded with one piece of baffle plate 7, and the area of baffle plate 7 is more than or equal to the area of rectangular channel 2 notch.Come by the effect of rectangular clapboard Bearing the gravity of aluminum volume 10, the aluminum being located below volume is not subjected to the gravity of aluminum volume located above, and after annealing, aluminum is rolled up the most not Can deform, not interfere with aluminum products follow-up producing process and quality.
Annealing mechanism also includes feed mechanism, and this feed mechanism includes that conveyer 8 and elevator 9, described elevator 9 include Column 90 and cradle 91, cradle 91 is slidably mounted on column 90, and cradle 91 includes two blocks of side plates 92 and conveying roll 93, conveying roll 93 is arranged on two blocks of side plates 92.
Described cradle 91 is slidably mounted on column 90 by chain drive mechanism, and described chain drive mechanism includes chain Wheel 94, chain 95 and slide rail 96, described sprocket wheel 94 has two, is separately mounted to the two ends up and down of column 90, and described chain 95 overlaps Being connected on two sprocket wheels 94, sprocket wheel 94 motor drives, and described cradle 91 is fixed on chain 95, and described cradle 91 is stuck in On slide rail 96, slide rail 96 is laid along column 90.
Described conveyer 8 includes that cycloconveyor belt 80, drive roll 81 and driven voller 82, drive roll 81 and driven voller 82 pass through Support 83 is installed on the ground, and cycloconveyor belt 80 is socketed on drive roll 81 and driven voller 82.

Claims (5)

1. an aluminum volume annealing mechanism, including body of heater, it is characterised in that: described body of heater includes outer layer, moderate soak layer and internal layer, Described internal layer is fire brick layer, and described moderate soak layer includes basaltic layer, vacuum insulation panel and aeroge carpet veneer, described outer layer For corrosion resistant plate, described aeroge carpet veneer is fixed on outside fire brick layer, and described vacuum insulation panel is fixed on outside aeroge carpet veneer Side, described basaltic layer is fixed on outside vacuum insulation panel, and described corrosion resistant plate is fixed on outside basaltic layer.
A kind of aluminum volume annealing mechanism the most according to claim 1, it is characterised in that: it is provided with multiple rectangle on described body of heater Groove, rectangular channel is connected with furnace interior, and rectangular channel is set in qually spaced on body of heater, and described body of heater top seals, each rectangle One piece of rectangular clapboard is installed in groove, in the middle of rectangular clapboard, is provided with ellipse hole, the area of ellipse hole be rectangle every The 3/4 of plate area, is provided with tooth bar bottom rectangular clapboard, rectangular groove is provided with gear, and wheel and rack is meshed, and gear is used Motor drives, and rectangular clapboard can be slided by the effect of wheel and rack in rectangular channel, the outside weldering of described rectangular clapboard Being connected to one piece of baffle plate, the area of baffle plate is more than or equal to the area of rectangular channel notch.
A kind of aluminum volume annealing mechanism the most according to claim 1, it is characterised in that: described annealing mechanism also includes feeder Structure, this feed mechanism includes that conveyer and elevator, described elevator include column and cradle, and cradle is slidably mounted on vertical On post, cradle includes two blocks of side plates and conveying roll, and conveying roll is arranged on two blocks of side plates.
A kind of aluminum volume annealing mechanism the most according to claim 3, it is characterised in that: described cradle passes through chain drive machine Structure is slidably mounted on column, and described chain drive mechanism includes that sprocket wheel, chain and slide rail, described sprocket wheel have two, pacify respectively Being contained in the two ends up and down of column, described chain is socketed on two sprocket wheels, and sprocket wheel motor drives, and described cradle is fixed on chain On bar, described cradle is stuck on slide rail, and slide rail is laid along column.
A kind of aluminum volume annealing mechanism the most according to claim 3, it is characterised in that: described conveyer includes annular conveying Band, drive roll and driven voller, drive roll and driven voller are installed on the ground by support, cycloconveyor belt be socketed in drive roll with On driven voller.
CN201610538566.9A 2016-07-11 2016-07-11 A kind of aluminium volume annealing mechanism Active CN106167846B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04304320A (en) * 1991-04-01 1992-10-27 Showa Alum Corp Method for preventing annealing sagging in metallic foil coil
CN101758089A (en) * 2009-12-30 2010-06-30 中冶南方(武汉)威仕工业炉有限公司 Fixed tray stacking type cooling bed
CN101797592A (en) * 2009-12-30 2010-08-11 中冶南方(武汉)威仕工业炉有限公司 Movable tray stack type material cold bed
CN203061569U (en) * 2013-02-04 2013-07-17 中冶东方工程技术有限公司 Steel billet charging rack
CN105571316A (en) * 2014-10-15 2016-05-11 区有辉 Novel rotating vacuum thermal insulation energy-saving ceramic kiln
CN206033796U (en) * 2016-07-11 2017-03-22 湖州织里鼎盛金属制品有限公司 Annealing mechanism is rolled up to aluminium

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4304320B2 (en) * 2002-11-11 2009-07-29 株式会社エス・エッチ・ティ Machine for winding wire around the core

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04304320A (en) * 1991-04-01 1992-10-27 Showa Alum Corp Method for preventing annealing sagging in metallic foil coil
CN101758089A (en) * 2009-12-30 2010-06-30 中冶南方(武汉)威仕工业炉有限公司 Fixed tray stacking type cooling bed
CN101797592A (en) * 2009-12-30 2010-08-11 中冶南方(武汉)威仕工业炉有限公司 Movable tray stack type material cold bed
CN203061569U (en) * 2013-02-04 2013-07-17 中冶东方工程技术有限公司 Steel billet charging rack
CN105571316A (en) * 2014-10-15 2016-05-11 区有辉 Novel rotating vacuum thermal insulation energy-saving ceramic kiln
CN206033796U (en) * 2016-07-11 2017-03-22 湖州织里鼎盛金属制品有限公司 Annealing mechanism is rolled up to aluminium

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Inventor after: Nie Yawen

Inventor before: Zhu Guoliang

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Effective date of registration: 20180507

Address after: 550014 Gong Jiazhai, Baiyun District, Guiyang, Guizhou province (foundry shop of guialuminium machinery plant)

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Applicant before: Inner prosperous metallic article Co., Ltd is knitted in Huzhou

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