CN106167583A - A kind of high abrasion anti tear reclaimed rubber material and preparation method thereof - Google Patents
A kind of high abrasion anti tear reclaimed rubber material and preparation method thereof Download PDFInfo
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- CN106167583A CN106167583A CN201610538227.0A CN201610538227A CN106167583A CN 106167583 A CN106167583 A CN 106167583A CN 201610538227 A CN201610538227 A CN 201610538227A CN 106167583 A CN106167583 A CN 106167583A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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Abstract
The present invention provides a kind of high abrasion anti tear reclaimed rubber material and preparation method thereof, its reclaimed rubber includes following raw material: waste and old ethylene propylene diene rubber, waste and old nitrile rubber, CSM, propylene and ethylene semi-crystalline co-polymers, manganese stearate, ethylene group bis-stearamides, Kaolin, flyash, zinc, amido diisopropyl disulfide is for phosphoric acid tungsten, 4 pyridine carboxylic acids, acetate fiber, polyoxyethylene ether, to epoxychloropropane, hydroxypropyl starch ether, phthalic acid two (2 ethyl hexyl) ester, N oxygen diethyl support group 2 benzothiazole sulfenamide, phosphate coupling agent, N phenyl β naphthylamines, phosphoric acid propane diamine, oleamide, N (morpholine sulfur generation) phthalimide, brominated octylphenol aldehyde curing resin, alkyl phenol disulfide, aqueous sulfuric acid, sodium lauryl sulphate, ethanol.Every mechanical performance index of the reclaimed rubber that the present invention provides reaches the industry standard level of general purpose rubber, and wear-resisting good with tear resistance, application prospect is good.
Description
Technical field
The invention belongs to field of rubber technology, be specifically related to a kind of high abrasion anti tear reclaimed rubber material and preparation side thereof
Method.
Background technology
Along with economic fast development, the demand of rubber is promoted, also creates substantial amounts of waste old simultaneously.Rubber
The auto-degradation poor performance of material, it is impossible to auto-degradation, substantial amounts of waste old is present in environment, not only pollutes environment, band
Carry out potential potential safety hazard, also result in the substantial amounts of wasting of resources simultaneously, therefore waste old be processed in order to now important
One of problem.
One of effective way for solution waste old, for waste old is carried out reworking, is translated into regeneration
Rubber, thus realize recycling and sustainable economic development, solve environment and resource two fold problem.But nowadays, add
The combination property of the reclaimed rubber having added waste old is the most poor, and such as anti-wear performance and tear resistance are poor, the most tired
Straining bad, service life is greatly shortened, and the processing technique difficulty of reclaimed rubber is relatively big simultaneously, and actually used value is relatively low, unfavorable
In being widely popularized use.In consideration of it, a kind of reusable edible of research and development, high abrasion anti tear reclaimed rubber material have extremely important
Practical significance.
Summary of the invention
It is an object of the invention to provide a kind of high abrasion anti tear reclaimed rubber material and preparation method thereof, above-mentioned to solve
Technical problem.
Technical scheme is come as follows:
A kind of high abrasion anti tear reclaimed rubber material, the following raw material including measuring with mass fraction: waste and old ethylene-propylene-diene monomer
Glue 36-48 part, waste and old nitrile rubber 15-28 part, CSM 11-23 part, propylene-ethylene semi-crystalline co-polymers 3-
9 parts, manganese stearate 2-8 part, ethylene group bis-stearamides 1-5 part, Kaolin 2-6 part, flyash 1-4 part, zinc 2-6 part,
Amido diisopropyl disulfide for phosphoric acid tungsten 1-4 part, Isonicotinic acid 3-8 part, acetate fiber 2-6 part, polyoxyethylene ether 3-9 part,
To epoxychloropropane 2-7 part, hydroxypropyl starch ether 4-8 part, phthalic acid two (2-ethyl hexyl) ester 3-9 part, N-oxygen diethylene
Base-2-[4-morpholinodithio sulfenamide 1-6 part, phosphate coupling agent 1-4 part, N-Phenyl beta naphthylamine 2-6 part, phosphoric acid propane diamine 1-5
Part, oleamide 2-4 part, N-(morpholine sulfur generation) phthalimide 1-6 part, brominated octylphenol aldehyde curing resin 4-8 part, curing alkane
Base phenol 2-7 part, aqueous sulfuric acid 28-45 part, sodium lauryl sulphate 1-8 part, ethanol 21-38 part.
In technique scheme, the mass concentration of described aqueous sulfuric acid is 20wt.%-50wt.%.
In technique scheme, the following raw material including measuring with mass fraction: waste and old ethylene propylene diene rubber 44 parts, waste and old
Nitrile rubber 17 parts, CSM 18 parts, propylene-ethylene semi-crystalline co-polymers 6 parts, manganese stearate 4 parts, ethylene group
Bis-stearamides 3 parts, Kaolin 3.5 parts, 2.8 parts of flyash, zinc 4.4 parts, amido diisopropyl disulfide are for phosphoric acid tungsten 3
Part, Isonicotinic acid 5.7 parts, acetate fiber 4.2 parts, polyoxyethylene ether 6 parts, to epoxychloropropane 3 parts, hydroxypropyl starch ether 5
Part, phthalic acid two (2-ethyl hexyl) ester 6 parts, N-oxygen diethyl support group-2-[4-morpholinodithio sulfenamide 4 parts, phosphate ester coupling
Agent 3 parts, N-Phenyl beta naphthylamine 3 parts, phosphoric acid propane diamine 3 parts, oleamide 3 parts, N-(morpholine sulfur generation) phthalimide 5 parts, bromination
Octylphenolic Curing Resin 4.5 parts, alkyl phenol disulfide 5 parts, aqueous sulfuric acid 42 parts, sodium lauryl sulphate 6 parts, ethanol 34
Part.
Another technical scheme of the present invention is come as follows:
The preparation method of high abrasion anti tear reclaimed rubber material, comprises the steps:
S1, waste and old ethylene propylene diene rubber, waste and old nitrile rubber are carried out successively, are dried, are crushed to 200 mesh rubber powders, so
Mix homogeneously with aqueous sulfuric acid, sodium lauryl sulphate and phosphoric acid propane diamine afterwards, ultrasonic 30-under 100-300W ultrasonic power
60min, is then transferred in microwave reaction kettle, reacts 20-60min, naturally cools to room temperature, cross filtering at 110-150 DEG C
Wash and be drying to obtain pretreatment waste old;
S2, flyash and Kaolin are placed in 300-500 DEG C at calcine after 1-3 hour finely ground to 150 mesh, then even with phosphate ester
Connection agent, zinc, acetate fiber, Isonicotinic acid, manganese stearate add in ethanol together, stir 30-at 60-80 DEG C
60min, filters and lyophilization, obtains property-modifying additive;
S3, the pretreatment waste old by step S1, CSM, propylene-ethylene semi-crystalline co-polymers, ethylene
Base bis-stearamides, amido diisopropyl disulfide for phosphoric acid tungsten and phthalic acid two (2-ethyl hexyl) ester at 75-95 DEG C
Once stirring mixing 0.5-2h, is subsequently adding oleamide, N-Phenyl beta naphthylamine, phosphoric acid propane diamine, at 45-65 DEG C second
Secondary stirring mixing 30-65min, obtains rubber mixture;
S4, by above-mentioned property-modifying additive and rubber mixture mix homogeneously at 60-75 DEG C, be subsequently adding remaining raw material and mix
Uniformly, it is transferred in double screw extruder, extrudes under the conditions of 180-250 DEG C of temperature, the screw speed of 20-50rpm, to obtain final product.
In technique scheme, in described step S1 under 240W ultrasonic power ultrasonic 50min;In described step S1
35min is reacted at 140 DEG C.
In technique scheme, finely ground to 150 mesh after described step S2 is calcined 1.5 hours at 450 DEG C;Described step
S2 stirs at 78 DEG C 55min.
In technique scheme, in described step S3, at 88 DEG C, stirring mixes 1.5h for the first time;In described step S3
Second time stirring mixing 45min at 50 DEG C.
In technique scheme, in described step S4 at 72 DEG C mix homogeneously;195-248 DEG C of temperature in described step S4
Degree, extrudes under the conditions of the screw speed of 25rpm.
Owing to have employed above technical scheme, the invention have the benefit that
The Akron abrasion of the reclaimed rubber that the present invention provides is below 0.9cm3/ 1.61km, tearing strength is higher than 66N/mm, Shao
Family name's hardness number reaches 62 ~ 65, and hot strength is higher than 18MPa, and every mechanical performance index reaches the industry standard level of general purpose rubber,
There is good wear-resisting and tear resistance simultaneously, substantially increase the use value of reclaimed rubber, extend service life, application
Prospect is good.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail.Following example are used for the present invention is described,
But it is not limited to the scope of the present invention.
Embodiment 1
A kind of high abrasion anti tear reclaimed rubber material, the following raw material including measuring with mass fraction: waste and old ethylene-propylene-diene monomer
36 parts of glue, waste and old nitrile rubber 15 parts, CSM 11 parts, propylene-ethylene semi-crystalline co-polymers 3 parts, stearic acid
2 parts of manganese, ethylene group bis-stearamides 1 part, Kaolin 2 parts, 1 part of flyash, zinc 2 parts, amido diisopropyl disulfide are for phosphorus
Acid 1 part of tungsten, Isonicotinic acid 3 parts, acetate fiber 2 parts, polyoxyethylene ether 3 parts, to epoxychloropropane 2 parts, hydroxypropyl starch ether 4
Part, phthalic acid two (2-ethyl hexyl) ester 3 parts, N-oxygen diethyl support group-2-[4-morpholinodithio sulfenamide 1 part, phosphate ester coupling
Agent 1 part, N-Phenyl beta naphthylamine 2 parts, phosphoric acid propane diamine 1 part, oleamide 2 parts, N-(morpholine sulfur generation) phthalimide 1 part, bromination
Octylphenolic Curing Resin 4 parts, alkyl phenol disulfide 2 parts, aqueous sulfuric acid 28 parts, sodium lauryl sulphate 1 part, ethanol 21
Part.
The mass concentration of described aqueous sulfuric acid is 20wt.%.
The preparation method of high abrasion anti tear reclaimed rubber material, comprises the steps:
S1, waste and old ethylene propylene diene rubber, waste and old nitrile rubber are carried out successively, are dried, are crushed to 200 mesh rubber powders, so
Mix homogeneously with aqueous sulfuric acid, sodium lauryl sulphate and phosphoric acid propane diamine afterwards, ultrasonic 30min under 100W ultrasonic power,
It is then transferred in microwave reaction kettle, at 110 DEG C, reacts 20min, naturally cool to room temperature, filter cleaning-drying and i.e. obtain pre-place
Reason waste old;
S2, flyash and Kaolin are placed in 300 times calcining 1 hour after finely ground to 150 mesh, then with phosphate coupling agent, stannum
Acid zinc, acetate fiber, Isonicotinic acid, manganese stearate add in ethanol together, stir 30min at 60 DEG C, filter and freezing
It is dried, obtains property-modifying additive;
S3, the pretreatment waste old by step S1, CSM, propylene-ethylene semi-crystalline co-polymers, ethylene
Base bis-stearamides, amido diisopropyl disulfide be first time at 75 DEG C for phosphoric acid tungsten and phthalic acid two (2-ethyl hexyl) ester
Stirring mixing 0.5h, is subsequently adding oleamide, N-Phenyl beta naphthylamine, phosphoric acid propane diamine, second time stirring mixing at 45 DEG C
30min, obtains rubber mixture;
S4, by above-mentioned property-modifying additive and rubber mixture mix homogeneously at 60 DEG C, be subsequently adding remaining raw material and mix equal
Even, it is transferred in double screw extruder, 180 DEG C of temperature, extrudes under the conditions of the screw speed of 20rpm, to obtain final product.
Embodiment 2
A kind of high abrasion anti tear reclaimed rubber material, the following raw material including measuring with mass fraction: waste and old ethylene-propylene-diene monomer
48 parts of glue, waste and old nitrile rubber 28 parts, CSM 23 parts, propylene-ethylene semi-crystalline co-polymers 9 parts, stearic acid
8 parts of manganese, ethylene group bis-stearamides 5 parts, Kaolin 6 parts, 4 parts of flyash, zinc 6 parts, amido diisopropyl disulfide are for phosphorus
Acid 4 parts of tungsten, Isonicotinic acid 8 parts, acetate fiber 6 parts, polyoxyethylene ether 9 parts, to epoxychloropropane 7 parts, hydroxypropyl starch ether 8
Part, phthalic acid two (2-ethyl hexyl) ester 9 parts, N-oxygen diethyl support group-2-[4-morpholinodithio sulfenamide 6 parts, phosphate ester coupling
Agent 4 parts, N-Phenyl beta naphthylamine 6 parts, phosphoric acid propane diamine 5 parts, oleamide 4 parts, N-(morpholine sulfur generation) phthalimide 6 parts, bromination
Octylphenolic Curing Resin 8 parts, alkyl phenol disulfide 7 parts, aqueous sulfuric acid 45 parts, sodium lauryl sulphate 8 parts, ethanol 38
Part.
The mass concentration of described aqueous sulfuric acid is 50wt.%.
The preparation method of high abrasion anti tear reclaimed rubber material, comprises the steps:
S1, waste and old ethylene propylene diene rubber, waste and old nitrile rubber are carried out successively, are dried, are crushed to 200 mesh rubber powders, so
Mix homogeneously with aqueous sulfuric acid, sodium lauryl sulphate and phosphoric acid propane diamine afterwards, ultrasonic 60min under 300W ultrasonic power,
It is then transferred in microwave reaction kettle, at 150 DEG C, reacts 60min, naturally cool to room temperature, filter cleaning-drying and i.e. obtain pre-place
Reason waste old;
S2, flyash and Kaolin are placed at 500 DEG C calcining 3 hours after finely ground to 150 mesh, then with phosphate coupling agent,
Zinc, acetate fiber, Isonicotinic acid, manganese stearate add in ethanol together, stir 60min, filter and cold at 80 DEG C
Lyophilizing is dry, obtains property-modifying additive;
S3, the pretreatment waste old by step S1, CSM, propylene-ethylene semi-crystalline co-polymers, ethylene
Base bis-stearamides, amido diisopropyl disulfide be first time at 95 DEG C for phosphoric acid tungsten and phthalic acid two (2-ethyl hexyl) ester
Stirring mixing 2h, is subsequently adding oleamide, N-Phenyl beta naphthylamine, phosphoric acid propane diamine, second time stirring mixing at 65 DEG C
65min, obtains rubber mixture;
S4, by above-mentioned property-modifying additive and rubber mixture mix homogeneously at 75 DEG C, be subsequently adding remaining raw material and mix equal
Even, it is transferred in double screw extruder, 250 DEG C of temperature, extrudes under the conditions of the screw speed of 50rpm, to obtain final product.
Embodiment 3
A kind of high abrasion anti tear reclaimed rubber material, the following raw material including measuring with mass fraction: waste and old ethylene-propylene-diene monomer
42 parts of glue, waste and old nitrile rubber 21 parts, CSM 18 parts, propylene-ethylene semi-crystalline co-polymers 6 parts, stearic acid
5 parts of manganese, ethylene group bis-stearamides 3 parts, Kaolin 4 parts, 2.5 parts of flyash, zinc 4 parts, amido diisopropyl disulfide generation
2.5 parts of phosphoric acid tungsten, Isonicotinic acid 5.5 parts, acetate fiber 4 parts, polyoxyethylene ether 6 parts, to epoxychloropropane 4.5 parts, hydroxypropyl
Base starch ether 6 parts, phthalic acid two (2-ethyl hexyl) ester 6 parts, N-oxygen diethyl support group-2-[4-morpholinodithio sulfenamide 3.5 parts,
Phosphate coupling agent 2.5 parts, N-Phenyl beta naphthylamine 4 parts, phosphoric acid propane diamine 3 parts, oleamide 3 parts, N-(morpholine sulfur generation) phthaloyl
Imines 3.5 parts, brominated octylphenol aldehyde curing resin 6 parts, alkyl phenol disulfide 4.5 parts, aqueous sulfuric acid 31 parts, dodecyl sulfur
Acid 4.5 parts of sodium, ethanol 30 parts.
The mass concentration of described aqueous sulfuric acid is 35wt.%.
The preparation method of high abrasion anti tear reclaimed rubber material, comprises the steps:
S1, waste and old ethylene propylene diene rubber, waste and old nitrile rubber are carried out successively, are dried, are crushed to 200 mesh rubber powders, so
Mix homogeneously with aqueous sulfuric acid, sodium lauryl sulphate and phosphoric acid propane diamine afterwards, ultrasonic 45min under 200W ultrasonic power,
It is then transferred in microwave reaction kettle, at 130 DEG C, reacts 40min, naturally cool to room temperature, filter cleaning-drying and i.e. obtain pre-place
Reason waste old;
S2, flyash and Kaolin are placed at 400 DEG C calcining 2 hours after finely ground to 150 mesh, then with phosphate coupling agent,
Zinc, acetate fiber, Isonicotinic acid, manganese stearate add in ethanol together, stir 45min, filter and cold at 70 DEG C
Lyophilizing is dry, obtains property-modifying additive;
S3, the pretreatment waste old by step S1, CSM, propylene-ethylene semi-crystalline co-polymers, ethylene
Base bis-stearamides, amido diisopropyl disulfide be first time at 85 DEG C for phosphoric acid tungsten and phthalic acid two (2-ethyl hexyl) ester
Stirring mixing 1h, is subsequently adding oleamide, N-Phenyl beta naphthylamine, phosphoric acid propane diamine, second time stirring mixing at 55 DEG C
47min, obtains rubber mixture;
S4, by above-mentioned property-modifying additive and rubber mixture mix homogeneously at 67 DEG C, be subsequently adding remaining raw material and mix equal
Even, it is transferred in double screw extruder, 215 DEG C of temperature, extrudes under the conditions of the screw speed of 35rpm, to obtain final product.
Embodiment 4
A kind of high abrasion anti tear reclaimed rubber material, the following raw material including measuring with mass fraction: waste and old ethylene-propylene-diene monomer
44 parts of glue, waste and old nitrile rubber 17 parts, CSM 18 parts, propylene-ethylene semi-crystalline co-polymers 6 parts, stearic acid
4 parts of manganese, ethylene group bis-stearamides 3 parts, Kaolin 3.5 parts, 2.8 parts of flyash, zinc 4.4 parts, amido diisopropyl two
3 parts of D2EHDTPA tungsten, Isonicotinic acid 5.7 parts, acetate fiber 4.2 parts, polyoxyethylene ether 6 parts, to epoxychloropropane 3 parts, hydroxyl
Propyl group starch ether 5 parts, phthalic acid two (2-ethyl hexyl) ester 6 parts, N-oxygen diethyl support group-2-[4-morpholinodithio sulfenamide 4 parts,
Phosphate coupling agent 3 parts, N-Phenyl beta naphthylamine 3 parts, phosphoric acid propane diamine 3 parts, oleamide 3 parts, N-(morpholine sulfur generation) phthaloyl Asia
Amine 5 parts, brominated octylphenol aldehyde curing resin 4.5 parts, alkyl phenol disulfide 5 parts, aqueous sulfuric acid 42 parts, sodium lauryl sulphate
6 parts, ethanol 34 parts.
The mass concentration of described aqueous sulfuric acid is 30wt.%.
The preparation method of high abrasion anti tear reclaimed rubber material, comprises the steps:
S1, waste and old ethylene propylene diene rubber, waste and old nitrile rubber are carried out successively, are dried, are crushed to 200 mesh rubber powders, so
Mix homogeneously with aqueous sulfuric acid, sodium lauryl sulphate and phosphoric acid propane diamine afterwards, ultrasonic 50min under 240W ultrasonic power,
It is then transferred in microwave reaction kettle, at 140 DEG C, reacts 35min, naturally cool to room temperature, filter cleaning-drying and i.e. obtain pre-place
Reason waste old;
S2, flyash and Kaolin are placed at 450 DEG C calcining 1.5 hours after finely ground to 150 mesh, then with phosphate ester coupling
Agent, zinc, acetate fiber, Isonicotinic acid, manganese stearate add in ethanol together, stir 55min, filter also at 78 DEG C
Lyophilization, obtains property-modifying additive;
S3, the pretreatment waste old by step S1, CSM, propylene-ethylene semi-crystalline co-polymers, ethylene
Base bis-stearamides, amido diisopropyl disulfide be first time at 88 DEG C for phosphoric acid tungsten and phthalic acid two (2-ethyl hexyl) ester
Stirring mixing 1.5h, is subsequently adding oleamide, N-Phenyl beta naphthylamine, phosphoric acid propane diamine, second time stirring mixing at 50 DEG C
45min, obtains rubber mixture;
S4, by above-mentioned property-modifying additive and rubber mixture mix homogeneously at 72 DEG C, be subsequently adding remaining raw material and mix equal
Even, it is transferred in double screw extruder, extrudes under the conditions of 195-248 DEG C of temperature, the screw speed of 25rpm, to obtain final product.
Embodiment 5
A kind of high abrasion anti tear reclaimed rubber material, the following raw material including measuring with mass fraction: waste and old ethylene-propylene-diene monomer
39 parts of glue, waste and old nitrile rubber 21 parts, CSM 15 parts, propylene-ethylene semi-crystalline co-polymers 7 parts, stearic acid
4 parts of manganese, ethylene group bis-stearamides 2 parts, Kaolin 2 parts, 3 parts of flyash, zinc 4 parts, amido diisopropyl disulfide are for phosphorus
3 parts of tungsten of acid, Isonicotinic acid 3 parts, fine 4 parts of acetic acid, polyoxyethylene ether 5 parts, to epoxychloropropane 6 parts, hydroxypropyl starch ether 4
Part, phthalic acid two (2-ethyl hexyl) ester 4 parts, N-oxygen diethyl support group-2-[4-morpholinodithio sulfenamide 5 parts, phosphate ester coupling
Agent 2 parts, N-Phenyl beta naphthylamine 3 parts, phosphoric acid propane diamine 4 parts, oleamide 3 parts, N-(morpholine sulfur generation) phthalimide 5 parts, bromination
Octylphenolic Curing Resin 7 parts, alkyl phenol disulfide 4 parts, aqueous sulfuric acid 33 parts, sodium lauryl sulphate 5 parts, ethanol 32
Part.
The mass concentration of described aqueous sulfuric acid is 28wt.%.
The preparation method of high abrasion anti tear reclaimed rubber material, comprises the steps:
S1, waste and old ethylene propylene diene rubber, waste and old nitrile rubber are carried out successively, are dried, are crushed to 200 mesh rubber powders, so
Mix homogeneously with aqueous sulfuric acid, sodium lauryl sulphate and phosphoric acid propane diamine afterwards, ultrasonic 45min under 250W ultrasonic power,
It is then transferred in microwave reaction kettle, at 140 DEG C, reacts 45min, naturally cool to room temperature, filter cleaning-drying and i.e. obtain pre-place
Reason waste old;
S2, flyash and Kaolin are placed at 380 DEG C calcining 2 hours after finely ground to 150 mesh, then with phosphate coupling agent,
Zinc, acetate fiber, Isonicotinic acid, manganese stearate add in ethanol together, stir 50min, filter and cold at 68 DEG C
Lyophilizing is dry, obtains property-modifying additive;
S3, the pretreatment waste old by step S1, CSM, propylene-ethylene semi-crystalline co-polymers, ethylene
Base bis-stearamides, amido diisopropyl disulfide be first time at 90 DEG C for phosphoric acid tungsten and phthalic acid two (2-ethyl hexyl) ester
Stirring mixing 2h, is subsequently adding oleamide, N-Phenyl beta naphthylamine, phosphoric acid propane diamine, second time stirring mixing at 60 DEG C
55min, obtains rubber mixture;
S4, by above-mentioned property-modifying additive and rubber mixture mix homogeneously at 72 DEG C, be subsequently adding remaining raw material and mix equal
Even, it is transferred in double screw extruder, 230 DEG C of temperature, extrudes under the conditions of the screw speed of 40rpm, to obtain final product.
Comparative example 1
This comparative example is substantially with embodiment 1, and its difference is: do not comprise zinc, Isonicotinic acid, hydroxyl in this comparative example
Propyl group starch ether and correlation step thereof.
Comparative example 2
This comparative example is substantially with embodiment 1, and its difference is: do not comprise flyash, acetate fiber and N-in this comparative example
(morpholine sulfur generation) phthalimide and correlation step thereof.
The reclaimed rubber material prepared various embodiments above and comparative example below carries out performance test, and its test result is such as
Shown in following table:
Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Comparative example 1 | Comparative example 2 | |
Shore hardness/degree | 65 | 67 | 63 | 67 | 62 | 55 | 52 |
Hot strength/MPa | 18.3 | 18.9 | 18.5 | 19.2 | 18.7 | 17.1 | 16.7 |
Tearing strength/N/mm | 66.4 | 67.5 | 66.8 | 68.1 | 67.2 | 59.2 | 60.6 |
Akron abrasion cm3/1.61km | 0.87 | 0.77 | 0.81 | 0.72 | 0.79 | 1.05 | 1.13 |
By above-mentioned data result it can be seen that the Akron abrasion of the reclaimed rubber of present invention offer is below 0.9cm3/
1.61km, tearing strength is higher than 66N/mm, and Shore durometer number reaches 62 ~ 65, and hot strength is higher than 18MPa, and every mechanical property refers to
Mark reaches the industry standard level of general purpose rubber, substantially increases the use value of reclaimed rubber, extends service life, application
Prospect is good.
Claims (8)
1. a high abrasion anti tear reclaimed rubber material, it is characterised in that include with the following raw material of mass fraction metering: useless
Old ethylene propylene diene rubber 36-48 part, waste and old nitrile rubber 15-28 part, CSM 11-23 part, propylene-ethylene half
Crystalline copolymer 3-9 part, manganese stearate 2-8 part, ethylene group bis-stearamides 1-5 part, Kaolin 2-6 part, flyash 1-4 part,
Zinc 2-6 part, amido diisopropyl disulfide are for phosphoric acid tungsten 1-4 part, Isonicotinic acid 3-8 part, acetate fiber 2-6 part, polyoxy
Vinyl Ether 3-9 part, to epoxychloropropane 2-7 part, hydroxypropyl starch ether 4-8 part, phthalic acid two (2-ethyl hexyl) ester 3-9
Part, N-oxygen diethyl support group-2-[4-morpholinodithio sulfenamide 1-6 part, phosphate coupling agent 1-4 part, N-Phenyl beta naphthylamine 2-6 part,
Phosphoric acid propane diamine 1-5 part, oleamide 2-4 part, N-(morpholine sulfur generation) phthalimide 1-6 part, brominated octylphenol aldehyde curing resin
4-8 part, alkyl phenol disulfide 2-7 part, aqueous sulfuric acid 28-45 part, sodium lauryl sulphate 1-8 part, ethanol 21-38 part.
High abrasion anti tear reclaimed rubber material the most according to claim 1, it is characterised in that described aqueous sulfuric acid
Mass concentration is 20wt.%-50wt.%.
High abrasion anti tear reclaimed rubber material the most according to claim 1, it is characterised in that include in terms of mass fraction
The following raw material of amount: waste and old ethylene propylene diene rubber 44 parts, waste and old nitrile rubber 17 parts, CSM 18 parts, propylene-
Ethylene semi-crystalline co-polymers 6 parts, manganese stearate 4 parts, ethylene group bis-stearamides 3 parts, Kaolin 3.5 parts, 2.8 parts of flyash,
Zinc 4.4 parts, amido diisopropyl disulfide are for 3 parts of phosphoric acid tungsten, Isonicotinic acid 5.7 parts, acetate fiber 4.2 parts, polyoxy second
6 parts of alkene ether, to epoxychloropropane 3 parts, hydroxypropyl starch ether 5 parts, phthalic acid two (2-ethyl hexyl) ester 6 parts, N-oxygen diethyl
Support group-2-[4-morpholinodithio sulfenamide 4 parts, phosphate coupling agent 3 parts, N-Phenyl beta naphthylamine 3 parts, phosphoric acid propane diamine 3 parts, oil
Acid amide 3 parts, N-(morpholine sulfur generation) phthalimide 5 parts, brominated octylphenol aldehyde curing resin 4.5 parts, alkyl phenol disulfide 5 parts,
Aqueous sulfuric acid 42 parts, sodium lauryl sulphate 6 parts, ethanol 34 parts.
4. the preparation method of the high abrasion anti tear reclaimed rubber material as described in any one of claim 1-3, it is characterised in that
Comprise the steps:
S1, waste and old ethylene propylene diene rubber, waste and old nitrile rubber are carried out successively, are dried, are crushed to 200 mesh rubber powders, so
Mix homogeneously with aqueous sulfuric acid, sodium lauryl sulphate and phosphoric acid propane diamine afterwards, ultrasonic 30-under 100-300W ultrasonic power
60min, is then transferred in microwave reaction kettle, reacts 20-60min, naturally cools to room temperature, cross filtering at 110-150 DEG C
Wash and be drying to obtain pretreatment waste old;
S2, flyash and Kaolin are placed in 300-500 DEG C at calcine after 1-3 hour finely ground to 150 mesh, then even with phosphate ester
Connection agent, zinc, acetate fiber, Isonicotinic acid, manganese stearate add in ethanol together, stir 30-at 60-80 DEG C
60min, filters and lyophilization, obtains property-modifying additive;
S3, the pretreatment waste old by step S1, CSM, propylene-ethylene semi-crystalline co-polymers, ethylene
Base bis-stearamides, amido diisopropyl disulfide for phosphoric acid tungsten and phthalic acid two (2-ethyl hexyl) ester at 75-95 DEG C
Once stirring mixing 0.5-2h, is subsequently adding oleamide, N-Phenyl beta naphthylamine, phosphoric acid propane diamine, at 45-65 DEG C second
Secondary stirring mixing 30-65min, obtains rubber mixture;
S4, by above-mentioned property-modifying additive and rubber mixture mix homogeneously at 60-75 DEG C, be subsequently adding remaining raw material and mix
Uniformly, it is transferred in double screw extruder, extrudes under the conditions of 180-250 DEG C of temperature, the screw speed of 20-50rpm, to obtain final product.
The preparation method of high abrasion anti tear reclaimed rubber material the most according to claim 4, it is characterised in that described step
In rapid S1 under 240W ultrasonic power ultrasonic 50min;Described step S1 is reacted at 140 DEG C 35min.
The preparation method of high abrasion anti tear reclaimed rubber material the most according to claim 4, it is characterised in that described step
After rapid S2 calcines 1.5 hours at 450 DEG C finely ground to 150 mesh;Described step S2 stirs at 78 DEG C 55min.
The preparation method of high abrasion anti tear reclaimed rubber material the most according to claim 4, it is characterised in that described step
In rapid S3, at 88 DEG C, stirring for the first time mixes 1.5h;In described step S3, at 50 DEG C, second time stirring mixes 45min.
The preparation method of high abrasion anti tear reclaimed rubber material the most according to claim 4, it is characterised in that described step
In rapid S4 at 72 DEG C mix homogeneously;Described step S4 is extruded under the conditions of 195-248 DEG C of temperature, the screw speed of 25rpm.
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