CN107828301A - A kind of wear-resistant compressor drum and its preparation technology - Google Patents

A kind of wear-resistant compressor drum and its preparation technology Download PDF

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Publication number
CN107828301A
CN107828301A CN201711288202.0A CN201711288202A CN107828301A CN 107828301 A CN107828301 A CN 107828301A CN 201711288202 A CN201711288202 A CN 201711288202A CN 107828301 A CN107828301 A CN 107828301A
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parts
wear
emulsion
curing agent
powder
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陆荣晓
唐荣
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Bovin Refrigeration Technology (suzhou) Co Ltd
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Bovin Refrigeration Technology (suzhou) Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D201/00Coating compositions based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Compositions Of Macromolecular Compounds (AREA)
  • Lubricants (AREA)

Abstract

The invention discloses a kind of wear-resistant compressor drum, including female rotor and male rotor, female rotor and male rotor surface are provided with one layer of wear-resistant protective layer, and wear-resistant protective layer presses first by first and second liang of components:Second=2:3 ratio is combined, first component:Dimethylethanolamine:12 16 parts, phenmethylol:10 14 parts, trichloro ethylene:39 parts, polyether sulphone ketone modified resin:28 parts, silicon carbide micro-powder:15 19 parts, fluorographite:11 16 parts, methyl acetate:12 19 parts, neoprene:10 16 parts, tetraethyl orthosilicate:19 21 parts, amino resins:39 parts, auxiliary material:11 17 parts;Second component:Base-material emulsion:10 16 parts, antifreezing agent:28 parts, filler:11 18 parts, it is plasticized resinoid:21 23 parts, vapour phase inhibitor:13 19 parts, curing agent:22 28 parts, coalescents:18 21 parts, thickener:13 20 parts, defoamer:9 13 parts, curing agent:24 28 parts.

Description

A kind of wear-resistant compressor drum and its preparation technology
Technical field
Compressor and its accessory processing technique field of the present invention, particularly relate to a kind of wear-resistant compressor drum and Its preparation technology.
Background technology
The more stable operating of high speed rotor of motor is used in compressor, system operating is more reliable, but height of the prior art Speed motor noise in the case where running at high speed is larger, and long-term rub easily causes damage, rotor between female rotor and male rotor Damage cause compressor is overall to scrap, waste rate is very big, to reduce scrappage, improves operating efficiency, the present invention proposes A kind of wear-resistant compressor drum and its preparation technology.
The content of the invention
The shortcomings that technical problems to be solved by the invention are, existed for above prior art proposes a kind of wear-resistant pressure Contracting machine rotor and its preparation technology, operating efficiency is not only increased, and reduce production cost, step is simple, convenient operation.
The present invention solve above technical problem technical scheme be:
A kind of wear-resistant compressor drum, including female rotor and male rotor, female rotor and male rotor surface are provided with one layer Wear-resistant protective layer, wear-resistant protective layer press first by first and second liang of components:Second=2:3 ratio is combined, and first and second with mass fraction Meter includes following components:
Include following components in first component according to the mass fraction:Dimethylethanolamine:12-16 parts, phenmethylol:10-14 parts, trichlorine Ethene:3-9 parts, polyether sulphone ketone modified resin:2-8 parts, silicon carbide micro-powder:15-19 parts, fluorographite:11-16 parts, acetic acid Methyl esters:12-19 parts, neoprene:10-16 parts, tetraethyl orthosilicate:19-21 parts, amino resins:3-9 parts, auxiliary material:11-17 parts;
Include following components in second component according to the mass fraction:Base-material emulsion:10-16 parts, antifreezing agent:2-8 parts, filler:11-18 Part, it is plasticized resinoid:21-23 parts, vapour phase inhibitor:13-19 parts, curing agent:22-28 parts, coalescents:18-21 parts, thickening Agent:13-20 parts, defoamer:9-13 parts, curing agent:24-28 parts;
Silicon carbide micro-powder is black silicon carbide and particle diameter is 2-9 μm;Fluorographite particle diameter is 10-13 μm;Auxiliary material is graphite, curing Molybdenum and talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Base-material emulsion is propylene yogurt One or more in liquid, styrene-acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion;Antifreezing agent is ethylene glycol;Filler is Diatom ooze, talcum powder or dicalcium powder;Curing agent is in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine It is one or more of;Coalescents are one kind in ethylene glycol ethyl ether, butyl glycol ether, ethylene glycol or propane diols;Thickener is silicon One or several kinds in diatomaceous earth, sodium bentonite, polyurethane, polyvinyl alcohol or polyacrylamide;Defoamer is organosilicon, had One or more in organic siloxane or acid amides;Curing agent is diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamino third One or more in amine.
The technical scheme that further limits of the present invention is:
Foregoing wear-resistant compressor drum, female rotor and male rotor surface are provided with one layer of wear-resistant protective layer, wear-resistant Protective layer presses first by first and second liang of components:Second=2:3 ratio is combined, and first and second include following components in terms of mass fraction:
Include following components in first component according to the mass fraction:Dimethylethanolamine:12 parts, phenmethylol:10 parts, trichloro ethylene:3 Part, polyether sulphone ketone modified resin:2 parts, silicon carbide micro-powder:15 parts, fluorographite:11 parts, methyl acetate:12 parts, neoprene rubber Glue:10 parts, tetraethyl orthosilicate:19 parts, amino resins:3 parts, auxiliary material:11 parts;
Include following components in second component according to the mass fraction:Base-material emulsion:10 parts, antifreezing agent:2 parts, filler:11 parts, plasticising Resinoid:21 parts, vapour phase inhibitor:13 parts, curing agent:22 parts, coalescents:18 parts, thickener:13 parts, defoamer:9 parts, Curing agent:24 parts;
Silicon carbide micro-powder is black silicon carbide and particle diameter is 2 μm;Fluorographite particle diameter is 10 μm;Auxiliary material be graphite, molybdenum disulfide with And talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Base-material emulsion is acrylic emulsion, benzene One or more in acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion;Antifreezing agent is ethylene glycol;Filler is diatom Mud, talcum powder or dicalcium powder;Curing agent is one kind in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine It is or several;Coalescents are one kind in ethylene glycol ethyl ether, butyl glycol ether, ethylene glycol or propane diols;Thickener be diatomite, One or several kinds in sodium bentonite, polyurethane, polyvinyl alcohol or polyacrylamide;Defoamer is organosilicon, organosilicon One or more in oxygen alkane or acid amides;Curing agent is in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine One or more.
Foregoing wear-resistant compressor drum, female rotor and male rotor surface are provided with one layer of wear-resistant protective layer, resistance to Wear-resistant layer presses first by first and second liang of components:Second=2:3 ratio is combined, and first and second include following components in terms of mass fraction:
Include following components in first component according to the mass fraction:Dimethylethanolamine:16 parts, phenmethylol:14 parts, trichloro ethylene:9 Part, polyether sulphone ketone modified resin:8 parts, silicon carbide micro-powder:19 parts, fluorographite:16 parts, methyl acetate:19 parts, neoprene rubber Glue:16 parts, tetraethyl orthosilicate:21 parts, amino resins:9 parts, auxiliary material:17 parts;
Include following components in second component according to the mass fraction:Base-material emulsion:16 parts, antifreezing agent:8 parts, filler:18 parts, plasticising Resinoid:23 parts, vapour phase inhibitor:19 parts, curing agent:28 parts, coalescents:21 parts, thickener:20 parts, defoamer:13 Part, curing agent:28 parts;
Silicon carbide micro-powder is black silicon carbide and particle diameter is 9 μm;Fluorographite particle diameter is 13 μm;Auxiliary material be graphite, molybdenum disulfide with And talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Base-material emulsion is acrylic emulsion, benzene One or more in acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion;Antifreezing agent is ethylene glycol;Filler is diatom Mud, talcum powder or dicalcium powder;Curing agent is one kind in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine It is or several;Coalescents are one kind in ethylene glycol ethyl ether, butyl glycol ether, ethylene glycol or propane diols;Thickener be diatomite, One or several kinds in sodium bentonite, polyurethane, polyvinyl alcohol or polyacrylamide;Defoamer is organosilicon, organosilicon One or more in oxygen alkane or acid amides;Curing agent is in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine One or more.
The preparation method of the foregoing wear-resistant protective layer of wear-resistant compressor drum, comprises the following steps:
(1)Dimethylethanolamine, polyether sulphone ketone modified resin, silicon carbide micro-powder and fluorographite addition moisture are being dissolved It is uniform that heating stirring is carried out in tank, mixing speed 600-650r/min, for heating-up temperature to 220-260 DEG C, shutdown is cooled to 50- 60 DEG C, phenmethylol, trichloro ethylene, methyl acetate, neoprene and tetraethyl orthosilicate are slowly added to, continues to stir 20- 30min, obtained solvent adds amino resins after stirring and auxiliary material is adjusted to suitable stickiness, then by filter mistake It is stand-by to filter the first component obtained in wear-resistant protective layer;
(2)Then the base-material emulsion of solid content 20% in component B is configured, antifreezing agent, filler, plasticising resinoid and gas phase are delayed Erosion agent is mixed with curing agent and coalescents by default mass ratio, is heated in stirred tank and is carried out high-speed stirred It is scattered, mixing speed 880-950r/min, 180-220 DEG C of heating-up temperature, mixing time 100-120min, emulsion liquid is made, Then emulsion liquid is cooled, its temperature is dropped to less than 30 DEG C, add thickener and defoamer, stir 60- 65min, it is eventually adding appropriate curing agent and adjusts to suitable stickiness, you can the component B obtained in wear-resistant protective layer is treated With;
(3)By step(2)In the second component for preparing add in dispersion cylinder and stir, be heated to 90-100 DEG C, delay in whipping process It is slow to add step(1)In obtained first component, cool after complete fusion, temperature drop to less than 20 DEG C can obtain afterwards it is wear-resisting It is stand-by to damage protective layer.
It is using technical scheme beneficial effect:The present invention employs poly (aryl ether sulfone ketone) during preparation method Modified resin has excellent adhesive force and low-shrinkage, there is preferable wearability and impervious to water, intermediate acid, alkali, salt and solvent Permeability, it is respectively provided with good filming performance under various execution conditions, can be with good miscible of various resins, filler and auxiliary agent A series of conventional improved abrasion resistant coatings are configured to, are easy to be configured to the nothing such as Water-borne modification and thick-film (high solid and no-solvent type) Public hazards anticorrosive paint, the pollution to environment is reduced, improve the durability of product, and this method step is simple, operation side Just, production cost is more cheap.
Embodiment
Embodiment 1
The present embodiment provides a kind of wear-resistant compressor drum, including female rotor and male rotor, female rotor and male rotor table Face is provided with one layer of wear-resistant protective layer, and the wear-resistant protective layer presses first by first and second liang of components:Second=2:3 ratio it is compound and Into described first and second include following components in terms of mass fraction:
Include following components in first component according to the mass fraction:Dimethylethanolamine:12 parts, phenmethylol:10 parts, trichloro ethylene:3 Part, polyether sulphone ketone modified resin:2 parts, silicon carbide micro-powder:15 parts, fluorographite:11 parts, methyl acetate:12 parts, neoprene rubber Glue:10 parts, tetraethyl orthosilicate:19 parts, amino resins:3 parts, auxiliary material:11 parts;
Include following components in second component according to the mass fraction:Base-material emulsion:10 parts, antifreezing agent:2 parts, filler:11 parts, plasticising Resinoid:21 parts, vapour phase inhibitor:13 parts, curing agent:22 parts, coalescents:18 parts, thickener:13 parts, defoamer:9 parts, Curing agent:24 parts;
Silicon carbide micro-powder is black silicon carbide and particle diameter is 2 μm;Fluorographite particle diameter is 10 μm;Auxiliary material be graphite, molybdenum disulfide with And talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Base-material emulsion is acrylic emulsion, benzene One or more in acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion;Antifreezing agent is ethylene glycol;Filler is diatom Mud, talcum powder or dicalcium powder;Curing agent is one kind in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine It is or several;Coalescents are one kind in ethylene glycol ethyl ether, butyl glycol ether, ethylene glycol or propane diols;Thickener be diatomite, One or several kinds in sodium bentonite, polyurethane, polyvinyl alcohol or polyacrylamide;Defoamer is organosilicon, organosilicon One or more in oxygen alkane or acid amides;Curing agent is in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine One or more;
The preparation method of the above-mentioned wear-resistant protective layer of wear-resistant compressor drum, comprises the following steps:
(1)Dimethylethanolamine, polyether sulphone ketone modified resin, silicon carbide micro-powder and fluorographite addition moisture are being dissolved It is uniform that heating stirring is carried out in tank, mixing speed 600r/min, for heating-up temperature to 220 DEG C, shutdown is cooled to 50 DEG C, slowly adds Enter phenmethylol, trichloro ethylene, methyl acetate, neoprene and tetraethyl orthosilicate, continue to stir 20min, it is obtained after stirring Solvent adds amino resins and auxiliary material is adjusted to suitable stickiness, then is filtrated to get wear-resistant protective layer by filter In first component it is stand-by;
(2)Then the base-material emulsion of solid content 20% in component B is configured, antifreezing agent, filler, plasticising resinoid and gas phase are delayed Erosion agent is mixed with curing agent and coalescents by default mass ratio, is heated in stirred tank and is carried out high-speed stirred It is scattered, mixing speed 880r/min, 180 DEG C of heating-up temperature, mixing time 100min, emulsion liquid is made, then to emulsion Body is cooled, and its temperature is dropped to less than 30 DEG C, adds thickener and defoamer, is stirred 60min, is eventually adding appropriate Curing agent is adjusted to suitable stickiness, you can the component B obtained in wear-resistant protective layer is stand-by;
(3)By step(2)In the second component for preparing add in dispersion cylinder and stir, be heated to 90 DEG C, in whipping process slowly plus Enter step(1)In obtained first component, cool after complete fusion, temperature drops to less than 20 DEG C and can obtain wear-resistant guarantor afterwards Sheath is stand-by.
Embodiment 2
The present embodiment provides a kind of wear-resistant compressor drum, including female rotor and male rotor, female rotor and male rotor table Face is provided with one layer of wear-resistant protective layer, and wear-resistant protective layer presses first by first and second liang of components:Second=2:3 ratio is combined, first Second includes following components in terms of mass fraction:
Include following components in first component according to the mass fraction:Dimethylethanolamine:16 parts, phenmethylol:14 parts, trichloro ethylene:9 Part, polyether sulphone ketone modified resin:8 parts, silicon carbide micro-powder:19 parts, fluorographite:16 parts, methyl acetate:19 parts, neoprene rubber Glue:16 parts, tetraethyl orthosilicate:21 parts, amino resins:9 parts, auxiliary material:17 parts;
Include following components in second component according to the mass fraction:Base-material emulsion:16 parts, antifreezing agent:8 parts, filler:18 parts, plasticising Resinoid:23 parts, vapour phase inhibitor:19 parts, curing agent:28 parts, coalescents:21 parts, thickener:20 parts, defoamer:13 Part, curing agent:28 parts;
Silicon carbide micro-powder is black silicon carbide and particle diameter is 9 μm;Fluorographite particle diameter is 13 μm;Auxiliary material be graphite, molybdenum disulfide with And talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Base-material emulsion is acrylic emulsion, benzene One or more in acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion;Antifreezing agent is ethylene glycol;Filler is diatom Mud, talcum powder or dicalcium powder;Curing agent is one kind in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine It is or several;Coalescents are one kind in ethylene glycol ethyl ether, butyl glycol ether, ethylene glycol or propane diols;Thickener be diatomite, One or several kinds in sodium bentonite, polyurethane, polyvinyl alcohol or polyacrylamide;Defoamer is organosilicon, organosilicon One or more in oxygen alkane or acid amides;Curing agent is in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine One or more;
The preparation method of the above-mentioned wear-resistant protective layer of wear-resistant compressor drum, comprises the following steps:
(1)Dimethylethanolamine, polyether sulphone ketone modified resin, silicon carbide micro-powder and fluorographite addition moisture are being dissolved It is uniform that heating stirring is carried out in tank, mixing speed 650r/min, for heating-up temperature to 260 DEG C, shutdown is cooled to 60 DEG C, slowly adds Enter phenmethylol, trichloro ethylene, methyl acetate, neoprene and tetraethyl orthosilicate, continue to stir 30min, it is obtained after stirring Solvent adds amino resins and auxiliary material is adjusted to suitable stickiness, then is filtrated to get wear-resistant protective layer by filter In first component it is stand-by;
(2)Then the base-material emulsion of solid content 20% in component B is configured, antifreezing agent, filler, plasticising resinoid and gas phase are delayed Erosion agent is mixed with curing agent and coalescents by default mass ratio, is heated in stirred tank and is carried out high-speed stirred It is scattered, mixing speed 950r/min, 220 DEG C of heating-up temperature, mixing time 120min, emulsion liquid is made, then to emulsion Body is cooled, and its temperature is dropped to less than 30 DEG C, adds thickener and defoamer, is stirred 65min, is eventually adding appropriate Curing agent is adjusted to suitable stickiness, you can the component B obtained in wear-resistant protective layer is stand-by;
(3)By step(2)In the second component for preparing add in dispersion cylinder and stir, be heated to 100 DEG C, in whipping process slowly plus Enter step(1)In obtained first component, cool after complete fusion, temperature drops to less than 20 DEG C and can obtain wear-resistant guarantor afterwards Sheath is stand-by.
Embodiment 3
The present embodiment provides a kind of wear-resistant compressor drum, including female rotor and male rotor, female rotor and male rotor table Face is provided with one layer of wear-resistant protective layer, and wear-resistant protective layer presses first by first and second liang of components:Second=2:3 ratio is combined, first Second includes following components in terms of mass fraction:
Include following components in first component according to the mass fraction:Dimethylethanolamine:15 parts, phenmethylol:12 parts, trichloro ethylene:5 Part, polyether sulphone ketone modified resin:6 parts, silicon carbide micro-powder:16 parts, fluorographite:13 parts, methyl acetate:15 parts, neoprene rubber Glue:13 parts, tetraethyl orthosilicate:20 parts, amino resins:5 parts, auxiliary material:15 parts;
Include following components in second component according to the mass fraction:Base-material emulsion:15 parts, antifreezing agent:6 parts, filler:16 parts, plasticising Resinoid:22 parts, vapour phase inhibitor:16 parts, curing agent:25 parts, coalescents:20 parts, thickener:15 parts, defoamer:12 Part, curing agent:26 parts;
Silicon carbide micro-powder is black silicon carbide and particle diameter is 6 μm;Fluorographite particle diameter is 12 μm;Auxiliary material be graphite, molybdenum disulfide with And talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Base-material emulsion is acrylic emulsion, benzene One or more in acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion;Antifreezing agent is ethylene glycol;Filler is diatom Mud, talcum powder or dicalcium powder;Curing agent is one kind in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine It is or several;Coalescents are one kind in ethylene glycol ethyl ether, butyl glycol ether, ethylene glycol or propane diols;Thickener be diatomite, One or several kinds in sodium bentonite, polyurethane, polyvinyl alcohol or polyacrylamide;Defoamer is organosilicon, organosilicon One or more in oxygen alkane or acid amides;Curing agent is in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine One or more;
The preparation method of the above-mentioned wear-resistant protective layer of wear-resistant compressor drum, comprises the following steps:
(1)Dimethylethanolamine, polyether sulphone ketone modified resin, silicon carbide micro-powder and fluorographite addition moisture are being dissolved It is uniform that heating stirring is carried out in tank, mixing speed 620r/min, for heating-up temperature to 250 DEG C, shutdown is cooled to 55 DEG C, slowly adds Enter phenmethylol, trichloro ethylene, methyl acetate, neoprene and tetraethyl orthosilicate, continue to stir 25min, it is obtained after stirring Solvent adds amino resins and auxiliary material is adjusted to suitable stickiness, then is filtrated to get wear-resistant protective layer by filter In first component it is stand-by;
(2)Then the base-material emulsion of solid content 20% in component B is configured, antifreezing agent, filler, plasticising resinoid and gas phase are delayed Erosion agent is mixed with curing agent and coalescents by default mass ratio, is heated in stirred tank and is carried out high-speed stirred It is scattered, mixing speed 900r/min, 200 DEG C of heating-up temperature, mixing time 110min, emulsion liquid is made, then to emulsion Body is cooled, and its temperature is dropped to less than 30 DEG C, adds thickener and defoamer, is stirred 62min, is eventually adding appropriate Curing agent is adjusted to suitable stickiness, you can the component B obtained in wear-resistant protective layer is stand-by;
(3)By step(2)In the second component for preparing add in dispersion cylinder and stir, be heated to 95 DEG C, in whipping process slowly plus Enter step(1)In obtained first component, cool after complete fusion, temperature drops to less than 20 DEG C and can obtain wear-resistant guarantor afterwards Sheath is stand-by.
In addition to the implementation, the present invention can also have other embodiment.It is all to use equivalent substitution or equivalent transformation shape Into technical scheme, all fall within the protection domains of application claims.

Claims (4)

1. a kind of wear-resistant compressor drum, including female rotor and male rotor, it is characterised in that:The female rotor and sun turn Sublist face is provided with one layer of wear-resistant protective layer, and the wear-resistant protective layer presses first by first and second liang of components:Second=2:3 ratio is answered Conjunction forms, and described first and second include following components in terms of mass fraction:
Include following components in the first component according to the mass fraction:Dimethylethanolamine:12-16 parts, phenmethylol:10-14 parts, Trichloro ethylene:3-9 parts, polyether sulphone ketone modified resin:2-8 parts, silicon carbide micro-powder:15-19 parts, fluorographite:11-16 parts, Methyl acetate:12-19 parts, neoprene:10-16 parts, tetraethyl orthosilicate:19-21 parts, amino resins:3-9 parts, auxiliary material:11- 17 parts;
Include following components in the second component according to the mass fraction:Base-material emulsion:10-16 parts, antifreezing agent:2-8 parts, filler: 11-18 parts, it is plasticized resinoid:21-23 parts, vapour phase inhibitor:13-19 parts, curing agent:22-28 parts, coalescents:18-21 Part, thickener:13-20 parts, defoamer:9-13 parts, curing agent:24-28 parts;
Described silicon carbide micro-powder is black silicon carbide and particle diameter is 2-9 μm;The fluorographite particle diameter is 10-13 μm;Described Auxiliary material is graphite, molybdenum disulfide and talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Institute The base-material emulsion stated is one kind or several in acrylic emulsion, styrene-acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion Kind;Described antifreezing agent is ethylene glycol;Described filler is diatom ooze, talcum powder or dicalcium powder;Described curing agent is diethyl One or more in alkene triamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine;Described coalescents are ethylene glycol ethyl ethers One kind in ether, butyl glycol ether, ethylene glycol or propane diols;Described thickener be diatomite, sodium bentonite, polyurethane, One or several kinds in polyvinyl alcohol or polyacrylamide;Described defoamer is in organosilicon, organosiloxane or acid amides One or more;Described curing agent is one kind in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine It is or several.
2. wear-resistant compressor drum according to claim 1, it is characterised in that:Female rotor and the male rotor surface One layer of wear-resistant protective layer is provided with, the wear-resistant protective layer presses first by first and second liang of components:Second=2:3 ratio is combined, Described first and second include following components in terms of mass fraction:
Include following components in the first component according to the mass fraction:Dimethylethanolamine:12 parts, phenmethylol:10 parts, three chloroethenes Alkene:3 parts, polyether sulphone ketone modified resin:2 parts, silicon carbide micro-powder:15 parts, fluorographite:11 parts, methyl acetate:12 parts, chlorine Buna:10 parts, tetraethyl orthosilicate:19 parts, amino resins:3 parts, auxiliary material:11 parts;
Include following components in the second component according to the mass fraction:Base-material emulsion:10 parts, antifreezing agent:2 parts, filler:11 parts, It is plasticized resinoid:21 parts, vapour phase inhibitor:13 parts, curing agent:22 parts, coalescents:18 parts, thickener:13 parts, defoamer: 9 parts, curing agent:24 parts;
Described silicon carbide micro-powder is black silicon carbide and particle diameter is 2 μm;The fluorographite particle diameter is 10 μm;Described auxiliary material is Graphite, molybdenum disulfide and talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Described base Material emulsion is the one or more in acrylic emulsion, styrene-acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion;It is described Antifreezing agent be ethylene glycol;Described filler is diatom ooze, talcum powder or dicalcium powder;Described curing agent be diethylenetriamine, One or more in ethylenediamine, triethylene tetramine or dimethylamine propylamine;Described coalescents are ethylene glycol ethyl ether, second two One kind in alcohol butyl ether, ethylene glycol or propane diols;Described thickener is diatomite, sodium bentonite, polyurethane, polyvinyl alcohol Or the one or several kinds in polyacrylamide;Described defoamer be organosilicon, organosiloxane or acid amides in one kind or It is several;Described curing agent is the one or more in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine.
3. wear-resistant compressor drum according to claim 1, it is characterised in that:Female rotor and the male rotor surface One layer of wear-resistant protective layer is provided with, the wear-resistant protective layer presses first by first and second liang of components:Second=2:3 ratio is combined, Described first and second include following components in terms of mass fraction:
Include following components in the first component according to the mass fraction:Dimethylethanolamine:16 parts, phenmethylol:14 parts, three chloroethenes Alkene:9 parts, polyether sulphone ketone modified resin:8 parts, silicon carbide micro-powder:19 parts, fluorographite:16 parts, methyl acetate:19 parts, chlorine Buna:16 parts, tetraethyl orthosilicate:21 parts, amino resins:9 parts, auxiliary material:17 parts;
Include following components in the second component according to the mass fraction:Base-material emulsion:16 parts, antifreezing agent:8 parts, filler:18 parts, It is plasticized resinoid:23 parts, vapour phase inhibitor:19 parts, curing agent:28 parts, coalescents:21 parts, thickener:20 parts, defoamer: 13 parts, curing agent:28 parts;
Described silicon carbide micro-powder is black silicon carbide and particle diameter is 9 μm;The fluorographite particle diameter is 13 μm;Described auxiliary material is Graphite, molybdenum disulfide and talcum powder graphite in mass ratio:Molybdenum disulfide:Talcum powder=3:2:1 ratio mixing;Described base Material emulsion is the one or more in acrylic emulsion, styrene-acrylic emulsion, pure-acrylic emulsion, silicone acrylic emulsion or PVAc emulsion;It is described Antifreezing agent be ethylene glycol;Described filler is diatom ooze, talcum powder or dicalcium powder;Described curing agent be diethylenetriamine, One or more in ethylenediamine, triethylene tetramine or dimethylamine propylamine;Described coalescents are ethylene glycol ethyl ether, second two One kind in alcohol butyl ether, ethylene glycol or propane diols;Described thickener is diatomite, sodium bentonite, polyurethane, polyvinyl alcohol Or the one or several kinds in polyacrylamide;Described defoamer be organosilicon, organosiloxane or acid amides in one kind or It is several;Described curing agent is the one or more in diethylenetriamine, ethylenediamine, triethylene tetramine or dimethylamine propylamine.
4. a kind of preparation method of the wear-resistant protective layer of wear-resistant compressor drum, the preparation method is provided with claim 1-3 Wear-resistant compressor drum described in any claim, it is characterised in that the preparation method comprises the following steps:
(1)Dimethylethanolamine, polyether sulphone ketone modified resin, silicon carbide micro-powder and fluorographite addition moisture are being dissolved It is uniform that heating stirring is carried out in tank, mixing speed 600-650r/min, for heating-up temperature to 220-260 DEG C, shutdown is cooled to 50- 60 DEG C, phenmethylol, trichloro ethylene, methyl acetate, neoprene and tetraethyl orthosilicate are slowly added to, continues to stir 20- 30min, obtained solvent adds amino resins after stirring and auxiliary material is adjusted to suitable stickiness, then by filter mistake It is stand-by to filter the first component obtained in wear-resistant protective layer;
(2)Then the base-material emulsion of solid content 20% in component B is configured, antifreezing agent, filler, plasticising resinoid and gas phase are delayed Erosion agent is mixed with curing agent and coalescents by default mass ratio, is heated in stirred tank and is carried out high-speed stirred It is scattered, mixing speed 880-950r/min, 180-220 DEG C of heating-up temperature, mixing time 100-120min, emulsion liquid is made, Then emulsion liquid is cooled, its temperature is dropped to less than 30 DEG C, add thickener and defoamer, stir 60- 65min, it is eventually adding appropriate curing agent and adjusts to suitable stickiness, you can the component B obtained in wear-resistant protective layer is treated With;
(3)By step(2)In the second component for preparing add in dispersion cylinder and stir, be heated to 90-100 DEG C, delay in whipping process It is slow to add step(1)In obtained first component, cool after complete fusion, temperature drop to less than 20 DEG C can obtain afterwards it is wear-resisting It is stand-by to damage protective layer.
CN201711288202.0A 2017-12-07 2017-12-07 A kind of wear-resistant compressor drum and its preparation technology Pending CN107828301A (en)

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CN109182924A (en) * 2018-08-24 2019-01-11 江苏华太电力仪表有限公司 A kind of low temperature resistant high-intensitive angle stop valves
CN110107362A (en) * 2019-05-31 2019-08-09 南京赛达机械制造有限公司 High-strength corrosion-resisting steam turbine fastening type movable vane piece
CN112010702A (en) * 2020-08-28 2020-12-01 南京沃德思环保科技有限公司 Environment-friendly biological complexing agent for soil remediation

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CN104673036A (en) * 2015-03-11 2015-06-03 江苏欣安新材料技术有限公司 Water-based intumescent fire-retardant coating for timber structure and preparation method of coating
CN106700832A (en) * 2016-12-15 2017-05-24 苏州富艾姆工业设备有限公司 Damp-proof and wear-resistant switch and preparation method thereof
CN106751285A (en) * 2016-12-15 2017-05-31 苏州科胜仓储物流设备有限公司 A kind of water expansion fire-proof expanded material and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN104673036A (en) * 2015-03-11 2015-06-03 江苏欣安新材料技术有限公司 Water-based intumescent fire-retardant coating for timber structure and preparation method of coating
CN106700832A (en) * 2016-12-15 2017-05-24 苏州富艾姆工业设备有限公司 Damp-proof and wear-resistant switch and preparation method thereof
CN106751285A (en) * 2016-12-15 2017-05-31 苏州科胜仓储物流设备有限公司 A kind of water expansion fire-proof expanded material and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109182924A (en) * 2018-08-24 2019-01-11 江苏华太电力仪表有限公司 A kind of low temperature resistant high-intensitive angle stop valves
CN110107362A (en) * 2019-05-31 2019-08-09 南京赛达机械制造有限公司 High-strength corrosion-resisting steam turbine fastening type movable vane piece
CN112010702A (en) * 2020-08-28 2020-12-01 南京沃德思环保科技有限公司 Environment-friendly biological complexing agent for soil remediation

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Application publication date: 20180323