CN106166312B - Small-sized A concentrates liquid feed device and method - Google Patents
Small-sized A concentrates liquid feed device and method Download PDFInfo
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- CN106166312B CN106166312B CN201610770883.3A CN201610770883A CN106166312B CN 106166312 B CN106166312 B CN 106166312B CN 201610770883 A CN201610770883 A CN 201610770883A CN 106166312 B CN106166312 B CN 106166312B
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- 239000007788 liquid Substances 0.000 title claims abstract description 511
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000012141 concentrate Substances 0.000 title claims description 23
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 142
- 238000009826 distribution Methods 0.000 claims abstract description 85
- 239000011780 sodium chloride Substances 0.000 claims abstract description 71
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000008213 purified water Substances 0.000 claims abstract description 42
- 238000003860 storage Methods 0.000 claims abstract description 42
- 239000002608 ionic liquid Substances 0.000 claims abstract description 22
- 238000003756 stirring Methods 0.000 claims abstract description 20
- 238000001631 haemodialysis Methods 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims description 43
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 3
- 238000005660 chlorination reaction Methods 0.000 claims 3
- 229910052708 sodium Inorganic materials 0.000 claims 3
- 239000011734 sodium Substances 0.000 claims 3
- 238000005213 imbibition Methods 0.000 claims 2
- 238000002156 mixing Methods 0.000 abstract description 91
- 230000000322 hemodialysis Effects 0.000 abstract description 15
- 238000001914 filtration Methods 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 61
- 230000007246 mechanism Effects 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 7
- 238000000502 dialysis Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 230000032258 transport Effects 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 208000010444 Acidosis Diseases 0.000 description 2
- -1 H + Substances 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002572 peristaltic effect Effects 0.000 description 2
- 239000012047 saturated solution Substances 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 208000037157 Azotemia Diseases 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 206010027417 Metabolic acidosis Diseases 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- AAELHWDCDSZXGG-UHFFFAOYSA-L [Na+].[Cl+].[Cl-].[Cl-] Chemical compound [Na+].[Cl+].[Cl-].[Cl-] AAELHWDCDSZXGG-UHFFFAOYSA-L 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007950 acidosis Effects 0.000 description 1
- 208000026545 acidosis disease Diseases 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000385 dialysis solution Substances 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000003907 kidney function Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 208000009852 uremia Diseases 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/14—Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
- A61M1/16—Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis with membranes
- A61M1/1654—Dialysates therefor
- A61M1/1656—Apparatus for preparing dialysates
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/14—Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
- A61M1/16—Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis with membranes
- A61M1/1654—Dialysates therefor
- A61M1/1656—Apparatus for preparing dialysates
- A61M1/1668—Details of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/188—Preventing generation of dust or dirt; Sieves; Filters using sieves in mixers for purposes other than mixing, e.g. eliminating dust during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2112—Level of material in a container or the position or shape of the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/33—Controlling, regulating or measuring
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/75—General characteristics of the apparatus with filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/2202—Mixing compositions or mixers in the medical or veterinary field
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Abstract
本发明提供一种小型A浓缩液供液装置及方法。该小型A浓缩液供液装置,包括依次连通的进液管、配液容器、混液管、储液容器、供液管,以及分别与所述混液管相连接的第一吸液泵、第二吸液泵、第三吸液泵;所述配液容器设有混液装置,所述混液装置将氯化钠原料及纯化水搅拌配制形成氯化钠溶液;所述配液容器通过所述第一吸液泵、混液管连接至所述储液容器,所述进液管通过所述第三吸液泵连接至所述混液管,所述第二吸液泵输送离子液至所述混液管,所述储液容器的供液管连接至血液透析机。通过混液装置及双层过滤获得纯净氯化钠溶液,配合多个吸液泵的工作,实时获得A浓缩液,整个过程全自动化,高效便捷。
The invention provides a small A concentrated liquid supply device and method. The small A concentrated liquid supply device includes a liquid inlet pipe, a liquid distribution container, a liquid mixing pipe, a liquid storage container, and a liquid supply pipe connected in sequence, and the first liquid suction pump and the second liquid suction pump respectively connected to the liquid mixing pipe. liquid suction pump, the third liquid suction pump; the liquid mixing container is provided with a liquid mixing device, and the liquid mixing device stirs and prepares sodium chloride raw material and purified water to form a sodium chloride solution; the liquid mixing container passes through the first The liquid suction pump and the liquid mixing pipe are connected to the liquid storage container, the liquid inlet pipe is connected to the liquid mixing pipe through the third liquid suction pump, and the second liquid suction pump delivers the ionic liquid to the liquid mixing pipe, The liquid supply pipe of the liquid storage container is connected to the hemodialysis machine. The pure sodium chloride solution is obtained through the liquid mixing device and double-layer filtration, and the A concentrated liquid is obtained in real time with the work of multiple suction pumps. The whole process is fully automated, efficient and convenient.
Description
技术领域technical field
本发明涉及透析溶液配制技术领域,特别是涉及一种小型A浓缩液供液装置及方法。The invention relates to the technical field of dialysis solution preparation, in particular to a small A concentrated liquid supply device and method.
背景技术Background technique
尿毒症病人由于肾脏功能的恶化,体内酸碱平衡被打乱,产生严重的代谢性酸中毒。透析治疗的作用之一就是纠正酸中毒,因此,在透析液中含有30-38mmol/l的碳酸氢根。含有碳酸氢根的透析浓缩液称为B浓缩液(Bicarbonate),另外含有其它离子的浓缩液称为A浓缩液(Acetate),透析液就是由A浓缩液、B浓缩液按一定比例加水稀释而成。Due to the deterioration of kidney function in uremia patients, the acid-base balance in the body is disrupted, resulting in severe metabolic acidosis. One of the functions of dialysis treatment is to correct acidosis, therefore, the dialysate contains 30-38mmol/l bicarbonate. The dialysis concentrate containing bicarbonate is called B concentrate (Bicarbonate), and the concentrate containing other ions is called A concentrate (Acetate). The dialysate is diluted with water in a certain proportion from A concentrate and B concentrate to make.
2011年,中华医学会肾脏病学分会首次公开发布的统计数字显示,我国目前注册的尿毒症透析病人逾27万人,尿毒症透析病人平均年龄为53岁,比日本、美国的透析病人年轻了10多岁。统计显示,截至去年年底,除西藏自治区外,全国各省、区、市的3587家血液净化中心登记注册的血液透析病人为221628人。但是,现有透析干粉产品单一,层次单一,竞争优势很难长期保持。因此,必须实现有自主知识产权、少机台透析和具有竞争力的干粉产品升级换代与增加多层次产品以适应不同的客户。In 2011, the statistics released by the Nephrology Branch of the Chinese Medical Association for the first time showed that there are more than 270,000 registered uremic dialysis patients in my country, and the average age of uremic dialysis patients is 53 years old, which is younger than the dialysis patients in Japan and the United States. More than 10 years old. Statistics show that by the end of last year, except for the Tibet Autonomous Region, 3,587 blood purification centers in all provinces, autonomous regions, and municipalities across the country had registered 221,628 hemodialysis patients. However, the existing dialysis dry powder products are single and layered, and it is difficult to maintain a competitive advantage for a long time. Therefore, it is necessary to realize the upgrade of dry powder products with independent intellectual property rights, less machine dialysis and competitiveness, and to increase multi-level products to suit different customers.
传统技术中,血液透析机有联机B粉和联机氯化钠,其中氯化钠占干粉重量的90%以上,联机B粉和联机氯化钠大大节约了使用A浓缩液带来的运输量、运输成本问题,减缓了医院仓库不足的限制,解决了医院女护士提浓缩液的劳动强度问题。现有联机氯化钠溶解装置利用纯化水充入干粉筒形成饱和溶液,在血透机吸液泵的作用下边吸出溶液边充水,操作繁琐,不利于A浓缩液的制作使用。In the traditional technology, the hemodialysis machine has on-line B powder and on-line sodium chloride, of which sodium chloride accounts for more than 90% of the dry powder weight. On-line B powder and on-line sodium chloride greatly save the transportation volume brought by the use of A concentrate, The problem of transportation costs has eased the limitation of insufficient hospital warehouses, and solved the problem of labor intensity for female nurses in hospitals to carry concentrated solutions. The existing on-line sodium chloride dissolving device uses purified water to fill the dry powder cartridge to form a saturated solution, which is filled with water while sucking out the solution under the action of the suction pump of the hemodialysis machine. The operation is cumbersome, which is not conducive to the production and use of A concentrated solution.
发明内容Contents of the invention
基于此,有必要针对现有联机氯化钠溶解装置操作繁琐,不利于A浓缩液制作使用的问题,提供一种小型A浓缩液供液装置及方法。Based on this, it is necessary to provide a small A concentrated liquid supply device and method for the existing on-line sodium chloride dissolving device which is cumbersome to operate and is not conducive to the production and use of A concentrated liquid.
其技术方案如下:Its technical scheme is as follows:
一种小型A浓缩液供液装置,包括依次连通的进液管、配液容器、混液管、储液容器、供液管,以及分别与所述混液管相连接的第一吸液泵、第二吸液泵、第三吸液泵;所述配液容器设有混液装置,所述混液装置将氯化钠原料及纯化水搅拌配制形成氯化钠溶液;所述配液容器通过所述第一吸液泵、混液管连接至所述储液容器,所述进液管通过所述第三吸液泵连接至所述混液管,所述第二吸液泵输送离子液至所述混液管,所述储液容器的供液管连接至血液透析机。A small A concentrated liquid supply device, comprising a liquid inlet pipe, a liquid mixing container, a liquid mixing pipe, a liquid storage container, a liquid supply pipe connected in sequence, and a first liquid suction pump and a second liquid suction pump respectively connected to the liquid mixing pipes. Two liquid suction pumps and a third liquid suction pump; the liquid mixing container is provided with a liquid mixing device, and the liquid mixing device stirs and prepares sodium chloride raw material and purified water to form a sodium chloride solution; the liquid mixing container passes through the first A liquid suction pump and a liquid mixing pipe are connected to the liquid storage container, the liquid inlet pipe is connected to the liquid mixing pipe through the third liquid suction pump, and the second liquid suction pump delivers ionic liquid to the liquid mixing pipe , the liquid supply tube of the liquid storage container is connected to the hemodialysis machine.
下面对其进一步技术方案进行说明:Its further technical scheme is described below:
进一步地,所述配液容器包括相互隔离的第一配液腔、第二配液腔,且所述第一配液腔与第二配液腔上下设置;Further, the liquid distribution container includes a first liquid distribution chamber and a second liquid distribution chamber which are isolated from each other, and the first liquid distribution chamber and the second liquid distribution chamber are arranged up and down;
所述配液容器还设置有第一呼吸器和下液阀,所述第一配液腔通过所述第一呼吸器与外界连通,所述第一配液腔通过所述下液阀连接至所述第二配液腔。The liquid distribution container is also provided with a first respirator and a lower liquid valve, the first liquid distribution chamber communicates with the outside world through the first respirator, and the first liquid distribution chamber is connected to the The second liquid distribution chamber.
进一步地,所述配液容器内设有配液桶,所述配液桶将配液容器分隔为所述第一配液腔和所述第二配液腔;Further, a liquid dispensing barrel is provided inside the liquid dispensing container, and the liquid dispensing barrel divides the liquid dispensing container into the first liquid dispensing chamber and the second liquid dispensing chamber;
所述配液桶具有侧壁,所述侧壁环绕形成第一配液腔,所述下液阀设置于所述配液桶的侧壁上。The liquid dispensing barrel has a side wall, the side wall surrounds and forms a first liquid distributing chamber, and the lower liquid valve is arranged on the side wall of the liquid distributing barrel.
进一步地,所述配液桶为底部和侧壁均匀设有小孔的过滤桶。Further, the liquid dispensing barrel is a filter barrel with small holes uniformly provided on the bottom and side walls.
进一步地,所述配液容器还包括设置于所述进液管上的单向阀和供水阀,所述单向阀和供水阀与所述第一配液腔相连;Further, the liquid distribution container further includes a one-way valve and a water supply valve arranged on the liquid inlet pipe, and the one-way valve and the water supply valve are connected to the first liquid distribution chamber;
以及设置于所述配液容器侧壁上的液位检测装置,所述液位检测装置用于检测配液容器液位的最高刻度与最低刻度,所述液位检测装置与所述供水阀相互配合控制纯化水进入第一配液腔。And a liquid level detection device arranged on the side wall of the liquid distribution container, the liquid level detection device is used to detect the highest scale and the lowest scale of the liquid level of the liquid distribution container, the liquid level detection device and the water supply valve are mutually Cooperate with the control of purified water entering the first liquid distribution chamber.
进一步地,所述储液容器还包括用于检测储液容器液位的供液检测装置,所述供液检测装置与所述液位检测装置相互配合控制所述第一吸液泵、第二吸液泵、第三吸液泵。Further, the liquid storage container also includes a liquid supply detection device for detecting the liquid level of the liquid storage container, and the liquid supply detection device cooperates with the liquid level detection device to control the first liquid suction pump, the second Suction pump, the third suction pump.
进一步地,还包括排空管与清洗装置,所述排空管用于排空所述配液容器及混液管,所述清洗装置用于手动或自动清洗所述A浓缩液供液装置。Further, it also includes an emptying pipe and a cleaning device, the emptying pipe is used for emptying the liquid mixing container and the liquid mixing pipe, and the cleaning device is used for manual or automatic cleaning of the A concentrate liquid supply device.
此外,本发明还提供一种小型A浓缩液制作方法,包括如下步骤:In addition, the present invention also provides a method for making a small A concentrate, comprising the following steps:
获取一定量的氯化钠原料及纯化水,搅拌配制形成氯化钠溶液,并存储于配液容器;Obtain a certain amount of sodium chloride raw material and purified water, stir and prepare to form a sodium chloride solution, and store it in a liquid mixing container;
通过第一吸液泵将所述氯化钠溶液从所述配液容器中输送至混液管中,通过第三吸液泵将进液管的纯化水输送至所述混液管中,通过第二吸液泵将离子液输送至所述混液管中,控制所述氯化钠溶液、进液管中的纯化水及离子液按一定比例混合后形成所述A浓缩液,并输送到储液容器中;The sodium chloride solution is delivered from the liquid mixing container to the mixed liquid pipe by the first liquid suction pump, and the purified water in the liquid inlet pipe is transported to the mixed liquid pipe by the third liquid suction pump. The suction pump transports the ionic liquid to the mixed liquid pipe, controls the sodium chloride solution, the purified water in the liquid inlet pipe and the ionic liquid to mix in a certain proportion to form the A concentrated liquid, and transports it to the liquid storage container middle;
所述储液容器通过供液管与血液透析机相连,并输送所述A浓缩液至所述血液透析机中。The liquid storage container is connected to the hemodialysis machine through a liquid supply tube, and the A concentrated solution is delivered to the hemodialysis machine.
进一步地,所述获取一定量的氯化钠原料及纯化水,通过搅拌配制形成氯化钠溶液,并存储于配液容器的步骤之后,还包括:Further, after the step of obtaining a certain amount of sodium chloride raw material and purified water, preparing and forming a sodium chloride solution by stirring, and storing it in a liquid mixing container, it also includes:
启动下液阀,在第一配液腔上的第一呼吸器的作用下,控制所述氯化钠溶液从配液容器的第一配液腔流向第二配液腔。Start the lower liquid valve, and under the action of the first respirator on the first liquid distribution chamber, control the flow of the sodium chloride solution from the first liquid distribution chamber of the liquid distribution container to the second liquid distribution chamber.
进一步地,所述获取一定量的氯化钠原料及纯化水,通过搅拌配制形成氯化钠溶液,并存储于配液容器的步骤过程还包括:Further, the step process of obtaining a certain amount of sodium chloride raw material and purified water, preparing a sodium chloride solution by stirring, and storing it in a liquid mixing container also includes:
启动液位检测装置,检测当前配液容器的液位是否超过预设的最高刻度,当所述配液容器的液位不高于所述最高刻度,开启供水阀,控制纯化水进入所述第一配液腔;Start the liquid level detection device to detect whether the current liquid level of the liquid distribution container exceeds the preset maximum scale. When the liquid level of the liquid distribution container is not higher than the maximum scale, open the water supply valve to control the purified water to enter the first a liquid chamber;
当所述配液容器的液位高于所述最高刻度,关闭所述供水阀。When the liquid level of the liquid distribution container is higher than the maximum scale, close the water supply valve.
进一步地,所述控制所述氯化钠溶液、进液管中的纯化水及离子液按一定比例混合后形成所述A浓缩液,并输送到储液容器中的步骤过程还包括:Further, the step of controlling the mixing of the sodium chloride solution, the purified water in the liquid inlet pipe and the ionic liquid in a certain proportion to form the concentrated liquid A, and transporting it to the liquid storage container also includes:
启动液位检测装置,检测当前配液容器的液位是否低于预设的最低刻度,当所述配液容器的液位不低于所述最低刻度,获取到供液检测装置发出的供液信号,启动所述第一吸液泵、第二吸液泵及第三吸液泵;Start the liquid level detection device to detect whether the liquid level of the current liquid distribution container is lower than the preset minimum scale. When the liquid level of the liquid distribution container is not lower than the minimum scale, the liquid supply sent by the liquid supply detection device is obtained signal to start the first liquid suction pump, the second liquid suction pump and the third liquid suction pump;
当所述配液容器的液位低于所述最低刻度,控制所述第一吸液泵、第二吸液泵及第三吸液泵停机。When the liquid level of the liquid preparation container is lower than the minimum scale, the first liquid suction pump, the second liquid suction pump and the third liquid suction pump are controlled to stop.
本技术方案提供的小型A浓缩液供液装置及方法,通过混液装置在配液容器中对氯化钠原料及纯化水进行充分搅拌,利用配液容器内部上下分层过滤,获得较为纯净的氯化钠溶液,配合吸液泵、液位检测装置及供液检测装置,使得配置好的氯化钠溶液在混液管中与离子液、纯化水实时进行混合配制成A浓缩液,并进入储液容器中以供血液透析机使用。整个过程全自动进行,制作装置根据存储的氯化钠溶液以及配制而成的A浓缩液的容量,实时控制中吸液泵的启动与关闭,使得效率提高到最大化。The small A concentrated liquid supply device and method provided by this technical solution fully stir the sodium chloride raw material and purified water in the liquid mixing container through the liquid mixing device, and use the upper and lower layered filtration inside the liquid mixing container to obtain relatively pure chlorine. Sodium chloride solution, combined with suction pump, liquid level detection device and liquid supply detection device, makes the configured sodium chloride solution mixed with ionic liquid and purified water in real time in the mixing tube to prepare A concentrated solution, and enters the storage solution container for use in hemodialysis machines. The whole process is fully automatic, and the production device controls the startup and shutdown of the suction pump in real time according to the capacity of the stored sodium chloride solution and the prepared concentrated solution A, so as to maximize the efficiency.
附图说明Description of drawings
图1为本发明实施例所述小型A浓缩液供液装置的原理结构示意图;Fig. 1 is a schematic structural diagram of the principle structure of the small A concentrated liquid supply device described in the embodiment of the present invention;
图2为本发明实施例所述小型A浓缩液供液装置的前视局部剖视结构示意图;Fig. 2 is a front view partial cross-sectional structural schematic diagram of the small A concentrated liquid supply device described in the embodiment of the present invention;
图3为本发明实施例所述小型A浓缩液供液装置的左视结构示意图;Fig. 3 is a left view structural schematic diagram of the small A concentrate liquid supply device described in the embodiment of the present invention;
图4为本发明实施例所述小型A浓缩液供液装置的俯视结构示意图;Fig. 4 is a top view structural schematic diagram of the small A concentrated liquid supply device described in the embodiment of the present invention;
图5为本发明实施例所述小型A浓缩液供液装置的配液桶立体结构示意图;5 is a schematic diagram of the three-dimensional structure of the liquid dispensing barrel of the small A concentrated liquid supply device described in the embodiment of the present invention;
图6为本发明实施例所述小型A浓缩液制作方法的步骤流程示意框图。Fig. 6 is a schematic block diagram of the steps of the production method of the small-scale A concentrated solution according to the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
100-进液管,110-单向阀,120-供水阀,200-配液容器,210-混液装置,220-第一液位检测机构,230-第二液位检测机构,240-第一呼吸器,250-下液阀,201-第一配液腔,202-第二配液腔,300-混液管,310-第一吸液泵,312-过滤器,320-第二吸液泵,330-第三吸液泵,400-储液容器,410-第二呼吸器,420-供液检测装置,500-供液管,510-供液阀,600-排空管,610-排空阀,700-配液桶,800-装置支架。100-liquid inlet pipe, 110-one-way valve, 120-water supply valve, 200-liquid mixing container, 210-liquid mixing device, 220-first liquid level detection mechanism, 230-second liquid level detection mechanism, 240-first Respirator, 250-lower liquid valve, 201-first liquid distribution chamber, 202-second liquid distribution chamber, 300-mixing pipe, 310-first liquid suction pump, 312-filter, 320-second liquid suction pump , 330-the third liquid suction pump, 400-liquid storage container, 410-second respirator, 420-liquid supply detection device, 500-liquid supply pipe, 510-liquid supply valve, 600-empty pipe, 610-row Empty valve, 700-dosing barrel, 800-device bracket.
具体实施方式Detailed ways
下面结合附图对本发明的实施例进行详细说明。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1至图4所示,本发明提供一种小型A浓缩液供液装置,包括依次连接的进液管100、配液容器200、混液管300、储液容器400、供液管500,以及分别与所述混液管300相连接的第一吸液泵310、第二吸液泵320、第三吸液泵330。通过进液管100向配液容器200中输送配制氯化钠溶液的氯化钠原料及纯化水,在配液容器200中配制成氯化钠溶液并通过第一吸液泵310输送至混液管300中,第二吸液泵320将离子液输送至混液管300中,第三吸液泵330将纯化水输送至混液管300中,在混液管300中使氯化钠溶液、离子液(包括H+,Ca2+,K+,Mg2+,CH3COO-等其他离子液)及纯化水按照一定比例混合得到A浓缩液,并储存于储液容器400中。同时,利用三个吸液泵与混液管300的作用,对氯化钠溶液进一步加工,实现对A浓缩液的配制与存储。As shown in Figures 1 to 4, the present invention provides a small A concentrated liquid supply device, which includes a liquid inlet pipe 100, a liquid distribution container 200, a liquid mixing pipe 300, a liquid storage container 400, and a liquid supply pipe 500 connected in sequence, And the first liquid suction pump 310 , the second liquid suction pump 320 , and the third liquid suction pump 330 respectively connected to the liquid mixing pipe 300 . The sodium chloride raw material and purified water for preparing the sodium chloride solution are delivered to the liquid mixing container 200 through the liquid inlet pipe 100, and the sodium chloride solution is prepared in the liquid mixing container 200 and delivered to the liquid mixing pipe by the first liquid suction pump 310 In 300, the second liquid suction pump 320 delivers the ionic liquid to the liquid mixing pipe 300, and the third liquid suction pump 330 delivers purified water to the liquid mixing pipe 300, and in the liquid mixing pipe 300, sodium chloride solution, ionic liquid (including H + , Ca 2+ , K + , Mg 2+ , CH 3 COO − and other ionic liquids) and purified water are mixed according to a certain ratio to obtain concentrated liquid A, and stored in the liquid storage container 400 . At the same time, the sodium chloride solution is further processed by using the functions of the three liquid suction pumps and the liquid mixing pipe 300 to realize the preparation and storage of the concentrated liquid A.
配液容器200通过第一吸液泵310和混液管300连接至储液容器400,在第一吸液泵310的作用下,氯化钠溶液先从配液容器200流入混液管300中,之后才进入储液容器400;且上述进液管100上部通过第三吸液泵330连接至所述混液管300,配合供水阀120可将输送到配液容器200中的部分纯化水分流输送到混液管300中;离子液通过第二吸液泵320输送至所述混液管300。在本实施例中,三个吸液泵连接到混液管300有先后顺序,故氯化钠溶液先与离子液先混合配制,再与后面进来的纯化水混合,加快混合液的均匀混合速度。而且,所述混液管300设置为弯曲形状,使氯化钠溶液、离子液及纯化水充分混合形成A浓缩液。储液容器400通过供液管500连接至血液透析机,将配制完成的A浓缩液能够直接输送到血液透析机吸收使用。整个过程全自动进行,供液装置根据存储的氯化钠溶液以及配制而成的A浓缩液的容量,实时控制三个吸液泵的启动与关闭,使得效率提高到最大化。The liquid mixing container 200 is connected to the liquid storage container 400 through the first liquid suction pump 310 and the liquid mixing pipe 300. Under the action of the first liquid suction pump 310, the sodium chloride solution first flows into the liquid mixing pipe 300 from the liquid mixing container 200, and then before entering the liquid storage container 400; and the upper part of the liquid inlet pipe 100 is connected to the liquid mixing pipe 300 through the third liquid suction pump 330, and the water supply valve 120 can be used to transfer part of the purified water delivered to the liquid mixing container 200 to the mixed liquid In the pipe 300 ; the ionic liquid is transported to the liquid mixing pipe 300 by the second liquid suction pump 320 . In this embodiment, the three suction pumps are connected to the liquid mixing pipe 300 sequentially, so the sodium chloride solution is mixed with the ionic liquid first, and then mixed with the purified water that comes in later, so as to speed up the uniform mixing speed of the mixed solution. Moreover, the liquid mixing tube 300 is set in a curved shape, so that the sodium chloride solution, the ionic liquid and the purified water are fully mixed to form the concentrated liquid A. The liquid storage container 400 is connected to the hemodialysis machine through the liquid supply tube 500, and the prepared concentrated solution A can be directly transported to the hemodialysis machine for absorption. The whole process is fully automatic, and the liquid supply device controls the start and stop of the three suction pumps in real time according to the capacity of the stored sodium chloride solution and the prepared A concentrate, so as to maximize the efficiency.
而且,在所述配液容器200中设有混液装置210。在一个实施例中,可选用搅拌器作为混液装置,所述混液装置210将从配液容器200顶部经由进液管100加入配液容器200中的氯化钠原料及纯化水,搅拌配制形成一定浓度的氯化钠溶液,且氯化钠溶液上层为饱和溶液。当然,在另一个实施例中,也可以使用磁力搅拌器进行电磁搅拌,磁力搅拌器可搅拌上层溶液以加速氯化钠溶解,从而能够较好地将氯化钠原料及纯化水搅拌配制形成氯化钠溶液。且磁力搅拌器上的搅拌子可分离设置,该搅拌子采用聚四氟乙烯材料包覆制作,具有防腐蚀功能。Moreover, a liquid mixing device 210 is provided in the liquid mixing container 200 . In one embodiment, a stirrer can be selected as the liquid mixing device, and the liquid mixing device 210 will add the sodium chloride raw material and purified water in the liquid mixing container 200 from the top of the liquid mixing container 200 through the liquid inlet pipe 100, and stir and prepare to form a certain concentration of sodium chloride solution, and the upper layer of sodium chloride solution is a saturated solution. Of course, in another embodiment, a magnetic stirrer can also be used for electromagnetic stirring, and the magnetic stirrer can stir the upper layer solution to accelerate the dissolution of sodium chloride, so that the sodium chloride raw material and purified water can be stirred and prepared to form chlorine sodium chloride solution. And the stirring bar on the magnetic stirrer can be set separately, and the stirring bar is made of polytetrafluoroethylene material, which has anti-corrosion function.
而且,在本实施中,所述配液容器200包括相互隔离的第一配液腔201、第二配液腔202,所述第一配液腔201与第二配液腔202上下设置。所述配液容器200还设置有下液阀250和第一呼吸器240,所述第一呼吸器240设置于所述配液容器200顶部,所述第一配液腔201通过所述第一呼吸器240与外界连通。通过在配液容器200上添加一个第一呼吸器240,以保证容器内部有气流进出,保证液体流动顺畅,即可以使溶液顺畅地流入混液管300中。所述第一配液腔201通过所述下液阀250连接至所述第二配液腔202,下液阀250和第一呼吸器240配合作用下,能够保证第一配液腔201中溶液正常下液到第二配液腔202中。Moreover, in this implementation, the liquid distribution container 200 includes a first liquid distribution chamber 201 and a second liquid distribution chamber 202 that are isolated from each other, and the first liquid distribution chamber 201 and the second liquid distribution chamber 202 are arranged up and down. The liquid distribution container 200 is also provided with a lower liquid valve 250 and a first respirator 240, the first respirator 240 is arranged on the top of the liquid distribution container 200, and the first liquid distribution chamber 201 passes through the first The respirator 240 communicates with the outside world. By adding a first respirator 240 to the liquid mixing container 200 to ensure that there is air flow in and out of the container and the liquid flows smoothly, the solution can be smoothly flowed into the liquid mixing tube 300 . The first liquid distribution chamber 201 is connected to the second liquid distribution chamber 202 through the lower liquid valve 250, and the lower liquid valve 250 cooperates with the first respirator 240 to ensure that the solution in the first liquid distribution chamber 201 The liquid is normally injected into the second liquid distribution chamber 202 .
此外,所述配液容器200内设有配液桶700,所述配液桶700将配液容器200分隔为第一配液腔201和第二配液腔202,该配液桶700具有侧壁,所述侧壁环绕形成第一配液腔201。在一个实施例中,所述下液阀250设置于配液桶700的侧壁上。在另一实施例中,如图5所示,所述配液桶700为底部和侧壁均匀设有小孔的过滤桶,这样方便装置在搅拌完成后进入第二配液腔202时进行第一次过滤,将由氯化钠原料带来的固体杂质阻隔在配液桶700中,从而得到更加纯净的氯化钠溶液。In addition, the liquid distribution container 200 is provided with a liquid distribution barrel 700, and the liquid distribution container 700 is divided into a first liquid distribution chamber 201 and a second liquid distribution chamber 202. The liquid distribution barrel 700 has a side The first liquid distribution chamber 201 is formed around the side wall. In one embodiment, the lower liquid valve 250 is disposed on the side wall of the liquid dispensing barrel 700 . In another embodiment, as shown in FIG. 5 , the liquid dispensing barrel 700 is a filter barrel with small holes uniformly provided on the bottom and side walls, so that it is convenient for the device to carry out the second liquid dispensing chamber 202 after the stirring is completed. Once filtered, the solid impurities brought by the sodium chloride raw material are blocked in the liquid mixing barrel 700, thereby obtaining a purer sodium chloride solution.
此外,所述配液容器200还包括设置于进液管100上的单向阀110和供水阀120,设置单向阀110保证只从进液管100上面向配液容器200进液,而不会使配液容器200从下面往进液管100上面溢液。供水阀120可以调节进液流量大小,保证配液均匀速度可控。此外,在配液容器200与第一吸液泵310连接之间,通常还可以考虑加入一个小型的过滤器312,在所述配液容器200和第一吸液阀310之间还设置过滤器312,可用于过滤输送到混液管300中的氯化钠溶液中的杂质和大氯化钠颗粒。通过设置过滤器312可以对氯化钠溶液进行二次过滤,以获得更加纯净的氯化钠溶液,提高产品的质量。In addition, the liquid distribution container 200 also includes a one-way valve 110 and a water supply valve 120 arranged on the liquid inlet pipe 100. The one-way valve 110 is provided to ensure that the liquid is only fed into the liquid distribution container 200 from the top of the liquid inlet pipe 100, and not The liquid dispensing container 200 will overflow to the top of the liquid inlet pipe 100 from below. The water supply valve 120 can adjust the size of the liquid inlet flow rate to ensure that the liquid dosing is uniform and the speed is controllable. In addition, between the connection between the liquid distribution container 200 and the first liquid suction pump 310, it is generally considered to add a small filter 312, and a filter is also provided between the liquid distribution container 200 and the first liquid suction valve 310 312, which can be used to filter impurities and large sodium chloride particles in the sodium chloride solution delivered to the mixing pipe 300. The sodium chloride solution can be filtered twice by setting the filter 312 to obtain a purer sodium chloride solution and improve the quality of the product.
此外,所述配液容器200还包括设置于所述配液容器200侧壁上的液位检测装置,所述进液管100与所述第一配液腔201相连外,还与第三吸液泵330相连。故一方面进液管100可以直接给混液管300提供纯化水,另一方面也能同时给所述配液容器200提供配制氯化钠溶液的足够的纯化水,优化装置结构设置。所述液位检测装置包括用于检测配液容器200液位的最高刻度的第一液位检测机构220、以及用于检测配液容器200液位的最低刻度的第二液位检测机构230,与供水阀120相互配合控制纯化水进入第一配液腔201,通过时刻检测配液桶700中溶液的液位高低,控制进液管100的纯化水是否加入,使得装置更加智能化。In addition, the liquid distribution container 200 also includes a liquid level detection device arranged on the side wall of the liquid distribution container 200, the liquid inlet pipe 100 is not only connected with the first liquid distribution chamber 201, but also connected with the third suction Liquid pump 330 is connected. Therefore, on the one hand, the liquid inlet pipe 100 can directly provide purified water to the liquid mixing pipe 300, and on the other hand, it can also provide sufficient purified water for preparing the sodium chloride solution to the liquid mixing container 200 at the same time, so as to optimize the configuration of the device. The liquid level detection device includes a first liquid level detection mechanism 220 for detecting the highest scale of the liquid level of the liquid distribution container 200, and a second liquid level detection mechanism 230 for detecting the lowest scale of the liquid level of the liquid distribution container 200, Cooperate with the water supply valve 120 to control the purified water to enter the first liquid distribution chamber 201, and control whether the purified water in the liquid inlet pipe 100 is added by constantly detecting the liquid level of the solution in the liquid distribution barrel 700, making the device more intelligent.
此外,所述储液容器400还包括用于检测储液容器液位的供液检测装置420,所述供液检测装置420与液位检测装置相互配合控制所述第一吸液泵310、第二吸液泵320、第三吸液泵330。而且,所述储液容器400还包括设置于所述储液容器400顶部的第二呼吸器410,通过在储液容器400上添加一个第二呼吸器410,以保证容器内部有气流进出,保证液体流动顺畅,即可以使溶液顺畅地从供液管500流出。此外,所述储液容器400还包括设置于所述储液容器400底部的排空管600,设置于所述排空管600上的排空阀610,以及设置于所述储液容器400内部的清洗装置。配合第二呼吸器,所述排空管600可用于排空所述配液容器200及混液管300中的溶液。所述清洗装置用于手动或自动清洗该供液装置。在使用完该装置后,配液容器200中会残留部分氯化钠溶液及过滤出的固体杂质;同时,混液管300中会存在部分未用完的A浓缩液,不及时清除会反应形成结晶。上述排空管600可以较好地将残留液体排出来,并用清洗装置进行干净的清洗。In addition, the liquid storage container 400 also includes a liquid supply detection device 420 for detecting the liquid level of the liquid storage container. The liquid supply detection device 420 cooperates with the liquid level detection device to control the first liquid suction pump 310, the second Second liquid suction pump 320, third liquid suction pump 330. Moreover, the liquid storage container 400 also includes a second breather 410 arranged on the top of the liquid storage container 400, by adding a second breather 410 on the liquid storage container 400, to ensure that there is air flow in and out of the container, ensuring The smooth flow of the liquid means that the solution can flow out from the liquid supply pipe 500 smoothly. In addition, the liquid storage container 400 also includes an emptying tube 600 disposed at the bottom of the liquid storing container 400 , an emptying valve 610 disposed on the emptying pipe 600 , and an emptying valve 610 disposed inside the liquid storing container 400 . cleaning device. Cooperating with the second respirator, the emptying tube 600 can be used to empty the solution in the liquid mixing container 200 and the liquid mixing tube 300 . The cleaning device is used for manual or automatic cleaning of the liquid supply device. After using the device, part of the sodium chloride solution and filtered solid impurities will remain in the liquid mixing container 200; at the same time, there will be some unused concentrated liquid A in the liquid mixing tube 300, which will react and form crystals if it is not removed in time . The above-mentioned emptying pipe 600 can preferably discharge the residual liquid, and clean it with a cleaning device.
此外,如图2至图4所示,在实践中,为了使得装置的结构更加优化,设置更加合理,还可以为该装置配备特制的装置支架800,选用1mm厚304不锈钢管焊接而成,并将配液容器200和储液容器400装配在装置支架800之中,将三个吸液泵焊装在装置支架800一侧。其中,配液容器200和储液容器400可使用PE材料注塑成型。在本实施例中,第一吸液泵310、第二吸液泵320、第三吸液泵330均可设置为蠕动泵,即三个吸液泵可采用由步进电机驱动的微型蠕动泵。在本实施例中,所述的供水阀120、下液阀250等通常使用灵敏度较高的电磁阀。In addition, as shown in Figures 2 to 4, in practice, in order to optimize the structure of the device and make the setting more reasonable, the device can also be equipped with a special device bracket 800, which is welded by 1mm thick 304 stainless steel pipes, and The liquid dispensing container 200 and the liquid storage container 400 are assembled in the device support 800 , and three suction pumps are welded on one side of the device support 800 . Wherein, the liquid dispensing container 200 and the liquid storage container 400 can be injection molded using PE material. In this embodiment, the first liquid suction pump 310, the second liquid suction pump 320, and the third liquid suction pump 330 can all be set as peristaltic pumps, that is, the three liquid suction pumps can be micro peristaltic pumps driven by stepping motors. . In this embodiment, the water supply valve 120, the liquid lower valve 250, etc. generally use electromagnetic valves with high sensitivity.
此外,如图6所示,本发明还提供一种小型A浓缩液供液方法,包括如下步骤:In addition, as shown in Figure 6, the present invention also provides a method for supplying a small A concentrated liquid, comprising the following steps:
S100、获取一定量的氯化钠原料及纯化水,搅拌配制形成氯化钠溶液,并存储于配液容器200;S100, obtaining a certain amount of sodium chloride raw material and purified water, stirring and preparing to form a sodium chloride solution, and storing it in the liquid preparation container 200;
进一步,在步骤S100中,还包括如下步骤:Further, in step S100, the following steps are also included:
S110、打开配液容器200的顶盖,将氯化钠固体拆包后倒入配液容器200中,然后盖上配液容器200的顶盖,启动总电源开关,然后启动所述小型A浓缩液供液装置;S110. Open the top cover of the liquid mixing container 200, unpack the sodium chloride solid and pour it into the liquid mixing container 200, then cover the top cover of the liquid mixing container 200, start the main power switch, and then start the small A concentration liquid supply device;
S120、启动液位检测装置,通过第一液位检测机构220检测当前配液容器200的液位是否超过预设的最高刻度,当所述配液容器200的液位不高于所述最高刻度,即通过第一液位检测机构220没有检测到纯化水时,并且下液阀250保持关闭时,开启进液管100上的供水阀110,控制纯化水进入所述配液容器200的第一配液腔201;当第一液位检测机构220检测当前配液容器200的液位达到或超过预设的最高刻度时,关闭所述供水阀110停止进水;S120, start the liquid level detection device, and use the first liquid level detection mechanism 220 to detect whether the current liquid level of the liquid distribution container 200 exceeds the preset maximum scale, when the liquid level of the liquid distribution container 200 is not higher than the maximum scale , that is, when purified water is not detected by the first liquid level detection mechanism 220, and when the lower liquid valve 250 remains closed, the water supply valve 110 on the liquid inlet pipe 100 is opened to control the purified water to enter the first liquid distribution container 200. Liquid distribution chamber 201; when the first liquid level detection mechanism 220 detects that the current liquid level of the liquid distribution container 200 reaches or exceeds the preset maximum scale, close the water supply valve 110 to stop water intake;
S130、启动设置于配液容器200底部的混液装置210,即启动磁力搅拌器在配液容器200中进行搅拌,磁力搅拌器可搅拌第一配液腔201上层溶液以加速氯化钠固态溶解,形成需求浓度的氯化钠溶液;在本实施例中,可启动磁力搅拌器搅拌6分钟后停机;S130, start the liquid mixing device 210 arranged at the bottom of the liquid mixing container 200, that is, start the magnetic stirrer to stir in the liquid mixing container 200, the magnetic stirrer can stir the upper layer solution of the first liquid mixing chamber 201 to accelerate the solid dissolution of sodium chloride, Form the sodium chloride solution of required concentration; In the present embodiment, can start the magnetic stirrer and stop after stirring for 6 minutes;
S140、启动下液阀250,在第一配液腔201上的第一呼吸器240的作用下,控制所述氯化钠溶液从配液容器200的第一配液腔201流向第二配液腔202,即将配制好的氯化钠溶液从配液容器200的配液桶800流入配液桶800下层;并且,在继续下述步骤S200时,循环到步骤S120。S140, start the lower liquid valve 250, and under the action of the first respirator 240 on the first liquid distribution chamber 201, control the flow of the sodium chloride solution from the first liquid distribution chamber 201 of the liquid distribution container 200 to the second liquid distribution Cavity 202, that is to say, the prepared sodium chloride solution flows from the liquid mixing barrel 800 of the liquid mixing container 200 into the lower layer of the liquid mixing barrel 800; and, when continuing the following step S200, cycle to step S120.
S200、通过第一吸液泵310将所述氯化钠溶液从所述配液容器200中输送至混液管300中,通过第三吸液泵330将进液管100的纯化水输送至所述混液管300中,通过第二吸液泵320将离子液输送至所述混液管300中,控制所述氯化钠溶液、进液管100中的纯化水及离子液按一定比例混合后形成所述A浓缩液,并输送到储液容器400中;S200. Transport the sodium chloride solution from the liquid mixing container 200 to the mixing pipe 300 through the first liquid suction pump 310, and transport the purified water in the liquid inlet pipe 100 to the liquid mixing pipe 300 through the third liquid suction pump 330. In the liquid mixing pipe 300, the ionic liquid is transported to the liquid mixing pipe 300 through the second liquid suction pump 320, and the sodium chloride solution, the purified water in the liquid inlet pipe 100 and the ionic liquid are controlled to mix in a certain proportion to form the A concentrated solution, and delivered to the liquid storage container 400;
进一步,在步骤S200中,还包括如下步骤:Further, in step S200, the following steps are also included:
S210、启动液位检测装置的第二液位检测机构230,检测当前配液容器200的液位是否低于预设的最低刻度,当所述配液容器200的液位不低于所述最低刻度,获取到供液检测装置420发出的供液信号,启动所述第一吸液泵310、第二吸液泵320及第三吸液泵330;S210. Start the second liquid level detection mechanism 230 of the liquid level detection device to detect whether the current liquid level of the liquid distribution container 200 is lower than the preset minimum scale. When the liquid level of the liquid distribution container 200 is not lower than the minimum Scale, obtain the liquid supply signal sent by the liquid supply detection device 420, start the first liquid suction pump 310, the second liquid suction pump 320 and the third liquid suction pump 330;
即接收到供液信号,并且第二液位检测机构230检测到第二配液腔202中有液体后,启动第一吸液泵310将第二配液腔202中的氯化钠溶液泵送到混液管300中,同时启动第二吸液泵320将其它离子液泵送到混液管300中,使氯化钠溶液先与离子液混合,再启动第三吸液泵330通过进液管100将纯化水输送到混液管300中,与氯化钠溶液、离子液按一定比例混合均匀后进入储液容器400中;That is, after receiving the liquid supply signal, and the second liquid level detection mechanism 230 detects that there is liquid in the second liquid distribution chamber 202, the first liquid suction pump 310 is started to pump the sodium chloride solution in the second liquid distribution chamber 202 into the liquid mixing pipe 300, start the second liquid suction pump 320 to pump other ionic liquids into the liquid mixing pipe 300 at the same time, make the sodium chloride solution mix with the ionic liquid first, and then start the third liquid suction pump 330 to pass through the liquid inlet pipe 100 Transport the purified water to the liquid mixing pipe 300, mix it with the sodium chloride solution and the ionic liquid in a certain proportion, and then enter the liquid storage container 400;
S220、当第二液位检测机构230检测到所述配液容器200的液位低于所述最低刻度,控制所述第一吸液泵310、第二吸液泵320及第三吸液泵330停机。即第二液位检测机构230检测到第二配液腔202中无液体后,第一吸液泵310、第二吸液泵320、第三吸液泵330停机;并回到步骤S100,继续进行配液。S220. When the second liquid level detection mechanism 230 detects that the liquid level of the liquid dispensing container 200 is lower than the minimum scale, control the first liquid suction pump 310, the second liquid suction pump 320 and the third liquid suction pump 330 shutdown. That is, after the second liquid level detection mechanism 230 detects that there is no liquid in the second liquid distribution chamber 202, the first liquid suction pump 310, the second liquid suction pump 320, and the third liquid suction pump 330 stop; and return to step S100, continue Dosing.
S300、所述储液容器400通过供液管500与血液透析机相连,并输送所述A浓缩液至所述血液透析机中。S300, the liquid storage container 400 is connected to the hemodialysis machine through the liquid supply tube 500, and delivers the concentrated solution A to the hemodialysis machine.
进一步,在步骤S300中,还包括如下步骤:Further, in step S300, the following steps are also included:
S310、血液透析机开始从储液容器400中吸液,打开供液管500上的供液阀510开始供液;同时,供液检测装置420对储液容器400中的液体液位进行监测,当储液容器400中的液体液位达到警报液位时,循环到步骤S200以继续进行混液;S310, the hemodialysis machine starts to absorb liquid from the liquid storage container 400, and opens the liquid supply valve 510 on the liquid supply pipe 500 to start liquid supply; meanwhile, the liquid supply detection device 420 monitors the liquid level in the liquid storage container 400, When the liquid level in the liquid storage container 400 reaches the alarm level, loop to step S200 to continue mixing;
S320、血液透析机一直没吸液超过15分钟时,自动或由操作人员关闭整个供液装置;而且,在关闭系统时,先利用排空管600自动进行排空操作:即先关闭供水阀120,并打开下液阀2分钟后,开启第一吸液泵310直至第二液位检测机构230检测不到液体时停机,并在开启第一吸液泵310的同时开启排空管600上的排空阀610,排空5分钟后关闭排空阀610。S320. When the hemodialysis machine has not sucked liquid for more than 15 minutes, the entire liquid supply device is automatically or by the operator; moreover, when the system is closed, the emptying operation is performed automatically by using the emptying pipe 600: that is, the water supply valve 120 is closed first. , and open the lower liquid valve for 2 minutes, turn on the first liquid suction pump 310 until the second liquid level detection mechanism 230 stops when no liquid is detected, and open the discharge pipe 600 while the first liquid suction pump 310 is turned on. Empty valve 610, close the empty valve 610 after 5 minutes of emptying.
本发明提供的技术方案中,通过混液装置在配液容器200中对氯化钠原料及纯化水进行充分搅拌,获得较为纯净的氯化钠溶液,配合吸液泵使得配置好的氯化钠溶液在混液管300中与离子液、纯化水实时进行混合配制成A浓缩液,并进入储液容器400中以供血液透析机使用。整个过程全自动进行,制作装置根据存储的氯化钠溶液以及配制而成的A浓缩液的容量,实时控制中吸液泵的启动与关闭,使得效率提高到最大化。In the technical solution provided by the present invention, the sodium chloride raw material and purified water are fully stirred in the liquid mixing container 200 by a liquid mixing device to obtain a relatively pure sodium chloride solution, and the configured sodium chloride solution is obtained by cooperating with a liquid suction pump. In the liquid mixing tube 300, it is mixed with the ionic liquid and purified water in real time to prepare concentrated liquid A, and enters the liquid storage container 400 for use in the hemodialysis machine. The whole process is fully automatic, and the production device controls the startup and shutdown of the suction pump in real time according to the capacity of the stored sodium chloride solution and the prepared concentrated solution A, so as to maximize the efficiency.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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