CN106163252B - Ultrathin electric high-speed feeder of chip mounter - Google Patents

Ultrathin electric high-speed feeder of chip mounter Download PDF

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Publication number
CN106163252B
CN106163252B CN201610734834.4A CN201610734834A CN106163252B CN 106163252 B CN106163252 B CN 106163252B CN 201610734834 A CN201610734834 A CN 201610734834A CN 106163252 B CN106163252 B CN 106163252B
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China
Prior art keywords
film
drawstring
gear
motor
side wall
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CN106163252A (en
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梁文灿
李清国
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Zhejiang Huaqi Zhengbang Automation Technology Co ltd
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Zhongshan Hongju Automation Equipment Manufacturing Co ltd
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Priority to CN201610734834.4A priority Critical patent/CN106163252B/en
Publication of CN106163252A publication Critical patent/CN106163252A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes

Abstract

The invention relates to the technical field of feeding of SMT (surface mount technology) automation equipment, in particular to an ultrathin electric high-speed feeder of a chip mounter, which comprises a shell and a body, wherein a main shaft of a drawstring motor is fixedly connected with an input shaft of a miniature drawstring reduction box, an output gear of the miniature drawstring reduction box is meshed with a first driving gear, and the first driving gear is meshed with a first transmission gear; a main shaft of the film drawing motor is fixedly connected with an input shaft of the miniature film drawing reduction box, an output gear of the miniature film drawing reduction box is meshed with a second driving gear, and the second driving gear is meshed with a second transmission gear; a plurality of photoelectric holes matched with the infrared sensor are uniformly arranged on the surface of the pull belt gear along the circumference. The invention has the beneficial effects that: the thickness of the feeder is greatly reduced, and the mounting efficiency is improved; meanwhile, pure electric control is adopted on the basis of synchronous accurate feeding and film stripping, so that the feeding speed and feeding stability of the feeder are improved.

Description

Ultrathin electric high-speed feeder of chip mounter
Technical Field
The invention relates to the technical field of feeding of SMT (surface mount technology) automation equipment, in particular to an ultrathin electric high-speed feeder of a chip mounter.
Background
SMT (Surface Mounted technology) is called a chip mounter for short, and the LED chip mounter is used as pillar type equipment in the field of LED mounting, has the advantages of high mounting speed, high mounting precision, stable mounting quality, reliability and the like, and is indispensable equipment in the modern LED mounting industry. Each suction nozzle rod of the existing chip mounter is provided with one feeder, the thinner the thickness of the feeder is, the more the feeders are arranged on the chip mounter at the same position, and the faster the mounting speed of the chip mounter is naturally.
The common belt feeder on the market at present mainly adopts pneumatic drive or electric and pneumatic hybrid drive. In order to achieve feeding accuracy and stripping synchronization of the belt feeder, a whole set of mechanical transmission structures such as a speed change structure, a coupling structure and the like are additionally arranged in the industry; because the transmission structure can accumulate transmission errors step by step, a plurality of detection and compensation devices are required to be installed to eliminate the transmission errors; thus, the feeding accuracy and the film stripping synchronization are achieved, but the feeding speed is influenced, and the production efficiency is reduced. In addition, the added transmission structure, the detection and compensation device can increase the thickness of the feeder, restrict the mounting speed of the chip mounter and increase the production cost of the belt feeder.
In summary, how to reduce the thickness of the feeder by optimizing the feeding structure and how to improve the feeding speed and feeding stability of the feeder by adopting pure electric control on the basis of the synchronization of accurate feeding and stripping of the film become problems to be urgently solved in the industry.
Disclosure of Invention
The invention aims to provide an ultrathin electric high-speed feeder of a chip mounter, which is simple in structure, reasonable in design and convenient to use, aiming at the defects and shortcomings of the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
the invention relates to an ultrathin electric high-speed feeder of a chip mounter, which comprises a shell and a body, wherein the inner side wall of the body is provided with a right guide chute, the shell is provided with a left guide chute, two ends of the right guide chute are respectively provided with a right feeding hole and a right discharging hole, and two ends of the left guide chute are respectively provided with a left feeding hole and a left discharging hole; the top of the shell is provided with a material membrane separation port and a feed port;
it also comprises a drawstring motor, a drawstring motor seat, a miniature drawstring reduction box, a film-drawing motor seat, a miniature film-drawing reduction box and a film-pressing handle, wherein the inner side wall of the body is provided with an electric control device,
a drawstring motor fixing groove matched with the drawstring motor and a film-drawing motor fixing groove matched with the film-drawing motor are formed in the side wall of the body, the drawstring motor is embedded in the drawstring motor fixing groove, one side wall of the drawstring motor is fixedly arranged in a groove of the drawstring motor base, and the drawstring motor base is fixed on the inner side wall of the body through screws; the film pulling motor is embedded in the film pulling motor fixing groove, one side wall of the film pulling motor is fixedly arranged in the groove of the film pulling motor base, and the film pulling motor base is fixed on the inner side wall of the body through screws;
the side wall of the body is provided with a first gear shaft, a second gear shaft and a third gear shaft, the first gear shaft is connected with a first driving gear through a bearing, the second gear shaft is sequentially connected with a pull belt gear and a first transmission gear from inside to outside through the bearing, the third gear shaft is connected with a second driving gear through a bearing,
one end of the film pressing handle is hinged with the front end of the top of the body, the side wall of the film pressing handle is fixedly connected with the body through a film pressing spring, a fourth gear shaft is arranged on the side wall of the film pressing handle, the fourth gear shaft is connected with a second transmission gear through a bearing,
the miniature drawstring reduction box and the miniature film-drawing reduction box are both fixedly arranged on the inner side wall of the body, a main shaft of the drawstring motor is fixedly connected with an input shaft of the miniature drawstring reduction box, an output gear of the miniature drawstring reduction box is meshed with a first driving gear, and the first driving gear is meshed with a first transmission gear;
the main shaft of the film-drawing motor is fixedly connected with the input shaft of the miniature film-drawing reduction box, the output gear of the miniature film-drawing reduction box is meshed with a second driving gear, and the second driving gear is meshed with a second transmission gear; a guide boss is arranged on the inner side wall of the body, and a guide inclined plane is arranged on the upper end surface of the guide boss;
an infrared sensor is fixedly arranged on the electric control device; and a plurality of photoelectric holes matched with the infrared sensor are uniformly arranged on the surface of the pull belt gear along the circumference.
Furthermore, the inside wall of body still fixedly is provided with receipts diaphragm capsule.
Furthermore, the rear end of the bottom of the body is provided with a wedge, the front end of the bottom of the body is provided with a spring groove, a self-locking spring is fixedly connected to one side wall of the spring groove, the front end of the bottom of the body is hinged to a self-locking handle, and one end of the self-locking spring penetrates through the side wall of the spring groove and then is fixedly connected with one end of the self-locking handle.
The invention has the beneficial effects that: when the miniature drawstring motor fixing device is used, the drawstring motor is embedded in the drawstring motor fixing groove, the film-drawing motor is embedded in the film-drawing motor fixing groove, the miniature drawstring reduction box, the first driving gear, the first transmission gear, the drawstring gear and the miniature film-drawing reduction box are fixed through the inner side wall of the body, and all transmission parts are arranged through the combination of embedding and flat paving, so that the space is fully utilized, the thickness of a feeder is effectively reduced, and the mounting efficiency of a chip mounter is improved; the micro-pull belt reduction box, the first driving gear, the first transmission gear and the pull belt gear are sequentially driven by the pull belt motor, so that the transmission structure of the feeder is greatly simplified, the accumulated error of the transmission structure is reduced, meanwhile, data sampling is directly carried out from a photoelectric hole on the pull belt gear for driving the material belt through the infrared sensor, the material belt is controlled to be positioned through the electric control device, and the feeding accuracy and the feeding stability of the feeder are greatly improved; through synchronous start stretching strap motor and drawing the membrane motor, through drawing the membrane motor and come the pulling material area membrane, come the pulling material area through the stretching strap motor, greatly guaranteed the material area and shelled the synchronism of membrane. The invention has the advantages of simple structure, reasonable arrangement, low manufacturing cost and the like.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a perspective view of the present invention from a second perspective;
FIG. 4 is an enlarged view of the portion B in FIG. 3;
FIG. 5 is a third perspective view of the present invention;
FIG. 6 is an enlarged view of the portion C of FIG. 5;
description of reference numerals:
1. a housing; 1-1, a material membrane separation port; 1-1a, a feed port;
1-3, a left guide chute; 1-3a and a left feed inlet; 1-3b and a left discharge hole;
2. a body; 2-1, stretching a motor fixing groove; 2-2, fixing a groove of a film-drawing motor;
2-3, a right guide chute; 2-3a and a right feed inlet; 2-3b and a right discharge hole;
2-4, wedge blocks; 2-5, spring grooves; 2-6, a guide inclined plane;
31. a pull belt motor; 32. a motor base is pulled; 33. a miniature drawstring reduction box;
41. a first drive gear; 42. a first drive gear; 43. pulling a belt gear; 43-1, photoelectric hole;
51. a film drawing motor; 52. a film drawing motor base; 53. a miniature film drawing reduction box;
61. a second driving gear; 62. a second transmission gear;
71. a film pressing handle; 72. a diaphragm spring; 8. a capsule collecting box;
91. a self-locking handle; 92. a self-locking spring; 10. an infrared sensor; 11. an electric control device.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
As shown in fig. 1 to 6, the ultrathin electric high-speed feeder of a chip mounter, according to the present invention, includes a housing 1 and a body 2, wherein a right material guiding chute 2-3 is disposed on an inner side wall of the body 2, the housing 1 is provided with a left material guiding chute 1-3, two ends of the right material guiding chute 2-3 are respectively provided with a right material inlet 2-3a and a right material outlet 2-3b, two ends of the left material guiding chute 1-3 are respectively provided with a left material inlet 1-3a and a left material outlet 1-3 b; when the shell 1 is fixed on the body 2 through screws, the left material guide groove 1-3 and the right material guide groove 2-3 form the material guide groove of the invention, the left feeding hole 1-3a and the right feeding hole 2-3a form the feeding hole of the material guide groove, and the right discharging hole 2-3b form the discharging hole of the material guide groove; the top of the shell 1 is provided with a material membrane separation port 1-1 and a material supply port 1-1a, and the material membrane separation port 1-1 and the material supply port 1-1a are both positioned right above the material guide chute.
It also includes a drawstring motor 31, a drawstring motor base 32, a miniature drawstring reduction box 33, a film-drawing motor 51, a film-drawing motor base 52, a miniature film-drawing reduction box 53 and a film-pressing handle 71, wherein the inner side wall of the body 2 is provided with an electric control device 11.
A drawstring motor fixing groove 2-1 matched with the drawstring motor 31 and a drawstring motor fixing groove 2-2 matched with the drawstring motor 51 are formed in the side wall of the body 2, the drawstring motor 31 is embedded in the drawstring motor fixing groove 2-1, one side wall of the drawstring motor 31 is fixedly arranged in a groove of the drawstring motor base 32, and the drawstring motor base 32 is fixed on the inner side wall of the body 2 through screws; the film pulling motor 51 is embedded in the film pulling motor fixing groove 2-2, one side wall of the film pulling motor 51 is fixedly arranged in a groove of the film pulling motor base 52, and the film pulling motor base 52 is fixed on the inner side wall of the body 2 through screws.
The lateral wall of body 2 is provided with first, two, three gear shafts, first gear shaft is connected with first driving gear 41 through the bearing, the second gear shaft is through the bearing from inside to outside connect gradually stretching strap gear 43 and first drive gear 42, the third gear shaft is connected with second driving gear 61 through the bearing.
Press mold handle 71 one end is articulated with the top front end of body 2, press mold handle 71's lateral wall passes through press mold spring 72 and body 2 looks fixed connection, be provided with the fourth gear shaft on press mold handle 71's the lateral wall, the fourth gear shaft is connected with second drive gear 62 through the bearing.
The miniature drawstring reduction box 33 and the miniature drawstring reduction box 53 are both fixedly arranged on the inner side wall of the body 2, the main shaft of the drawstring motor 31 is fixedly connected with the input shaft of the miniature drawstring reduction box 33, the output gear of the miniature drawstring reduction box 33 is meshed with the first driving gear 41, the first driving gear 41 is meshed with the first transmission gear 42, the first transmission gear 42 and the drawstring gear 43 are both fixed on the same bearing, so that the first transmission gear 42 and the drawstring gear 43 can synchronously rotate, the teeth of the drawstring gear 43 are matched with holes in the material belt, the teeth are inserted into the holes in the material belt, and the material belt is driven by the drawstring gear 43 to feed; the number of teeth and photoelectric holes 43-1 of the pull belt gear 43 is preferably twenty eight; the miniature drawstring reduction box 33 and the miniature film-drawing reduction box 53 are both made by reducing and customizing according to a certain proportion, and the internal connection structure of the miniature drawstring reduction box 33 and the miniature film-drawing reduction box 53 has no essential difference from the prior art, so the details are not described.
The main shaft of the film-drawing motor 51 is fixedly connected with the input shaft of the miniature film-drawing reduction box 53, the output gear of the miniature film-drawing reduction box 53 is meshed with a second driving gear 61, and the second driving gear 61 is meshed with a second transmission gear 62; the inner side wall of the body 2 is provided with a guide boss, and the upper end face of the guide boss is provided with guide inclined planes 2-6.
An infrared sensor 10 (not shown in the figure) is fixedly arranged on the electric control device 11; a plurality of photoelectric holes 43-1 matched with the infrared sensor 10 are uniformly arranged on the surface of the pull belt gear 43 along the circumference; the electric control device 11 is respectively connected with the infrared sensor 10, the pull belt motor 31 and the film pulling motor 51.
Further, a bellows 8 is fixedly arranged on the inner side wall of the body 2.
Furthermore, a wedge block 2-4 is arranged at the rear end of the bottom of the body 2, a spring groove 2-5 is arranged at the front end of the bottom of the body 2, a self-locking spring 92 is fixedly connected to one side wall of the spring groove 2-5, a self-locking handle 91 is hinged to the front end of the bottom of the body 2, and one end of the self-locking spring 92 penetrates through the side wall of the spring groove 2-5 and is fixedly connected with one end of the self-locking handle 91; the wedge blocks 2-4, the self-locking spring 92 and the self-locking handle 91 form an installation and fixing structure of the device, the wedge blocks 2-4 are clamped in a clamping groove of the workbench, the self-locking handle 91 is rotated downwards, the self-locking handle 91 overcomes the elastic potential energy of the self-locking spring 92 to move downwards, and the rotation is stopped until the wedge block of the self-locking handle 91 is arranged in another clamping groove of the workbench, so that the device is clamped and fixed on the workbench.
The working principle of the invention is as follows:
firstly, a material belt enters a material guide groove from a feeding hole, holes in the material belt are inserted into teeth of a drawstring gear 43, namely the material belt enters a feeding hole 1-1a around the drawstring gear 43, and a film on the material belt is manually separated;
secondly, pulling the film pressing handle 71 upwards by hand, manually enabling the separated film to pass through the material film separation port 1-1 and the guide inclined plane 2-6 in sequence and then to bypass the upper outer circle surface of the second driving gear 61, and after loosening the film pressing handle 71, pressing the lower outer circle surface of the second transmission gear 62 on the upper surface of the material belt film;
thirdly, the pull belt motor 31 drives the first driving gear 41 through the miniature pull belt reduction box 33, the first driving gear 41 drives the first transmission gear 42 to rotate, and the pull belt gear 43 pulls the material belt to feed due to the synchronous rotation of the first transmission gear 42 and the pull belt gear 43;
meanwhile, the film pulling motor 51 drives the second driving gear 61 through the miniature film pulling reduction box 53, and the second driving gear 61 drives the second transmission gear 62 to rotate, so that the material tape film is pulled and conveyed into the film collecting box 8; thereby realizing the synchronization of feeding and stripping;
fourthly, when the stripped material belt stays at the material film separation port 1-1, a suction nozzle rod of the chip mounter sucks away the electronic elements on the material belt; and after the electronic element is sucked away, repeating the action of the third step to feed, thereby repeatedly working.
It should be noted that: when the suction nozzle rod sucks one electronic component from the material belt, the belt pulling motor 31 drives the material belt to move forward one step, so that the suction nozzle rod can suck the next electronic component; meanwhile, the film pulling motor 51 and the belt pulling motor 31 synchronously pull the belt film; the infrared sensor 10 arranged on the electric control device 11 outputs a pulse through the photoelectric hole 43-1, and the electric control device 11 stops the operation of the film pulling motor 51 and the belt pulling motor 31 after receiving the pulse signal to complete the positioning of the material belt; the accurate feeding performance is greatly guaranteed, and the feeding speed and the feeding stability of the feeder are improved through pure electric control.
The invention has the beneficial effects that:
1. each transmission component is arranged by combining embedding and tiling, so that the space is fully utilized, the thickness of the feeder is effectively reduced, and the mounting efficiency of the chip mounter is improved;
2. the micro-pull belt reduction box, the first driving gear, the first transmission gear and the pull belt gear are sequentially driven by the pull belt motor, so that the transmission structure of the feeder is greatly simplified, the accumulated error of the transmission structure is reduced, meanwhile, data sampling is directly carried out from a photoelectric hole on the pull belt gear for driving the material belt through the infrared sensor, the material belt is controlled to be positioned through the electric control device, and the feeding accuracy and the feeding stability of the feeder are greatly improved;
3. the belt stripping motor and the film pulling motor are synchronously started, the belt film is pulled through the film pulling motor, and the belt is pulled through the belt pulling motor, so that the synchronism of belt stripping is greatly ensured;
4. in addition, the structure is simple, the design is reasonable, and the manufacturing cost is low.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present invention are included in the scope of the present invention.

Claims (3)

1. An ultrathin electric high-speed feeder of a chip mounter comprises a shell (1) and a body (2), wherein the inner side wall of the body (2) is provided with a right guide chute (2-3), the shell (1) is provided with a left guide chute (1-3), two ends of the right guide chute (2-3) are respectively provided with a right feed inlet (2-3a) and a right discharge outlet (2-3b), and two ends of the left guide chute (1-3) are respectively provided with a left feed inlet (1-3a) and a left discharge outlet (1-3 b); the top of the shell (1) is provided with a material membrane separation port (1-1) and a feed port (1-1 a);
the method is characterized in that: it also comprises a drawstring motor (31), a drawstring motor seat (32), a miniature drawstring reduction box (33), a film-drawing motor (51), a film-drawing motor seat (52), a miniature film-drawing reduction box (53) and a film-pressing handle (71), wherein the inner side wall of the body (2) is provided with an electric control device (11),
a drawstring motor fixing groove (2-1) matched with the drawstring motor (31) and a film-drawing motor fixing groove (2-2) matched with the film-drawing motor (51) are formed in the side wall of the body (2), the drawstring motor (31) is embedded in the drawstring motor fixing groove (2-1), one side wall of the drawstring motor (31) is fixedly arranged in a groove of the drawstring motor base (32), and the drawstring motor base (32) is fixed on the inner side wall of the body (2) through screws; the film pulling motor (51) is embedded in the film pulling motor fixing groove (2-2), one side wall of the film pulling motor (51) is fixedly arranged in a groove of the film pulling motor base (52), and the film pulling motor base (52) is fixed on the inner side wall of the body (2) through screws;
a first gear shaft, a second gear shaft and a third gear shaft are arranged on the side wall of the body (2), the first gear shaft is connected with a first driving gear (41) through a bearing, the second gear shaft is sequentially connected with a pull belt gear (43) and a first transmission gear (42) from inside to outside through a bearing, the third gear shaft is connected with a second driving gear (61) through a bearing,
one end of the film pressing handle (71) is hinged with the front end of the top of the body (2), the side wall of the film pressing handle (71) is fixedly connected with the body (2) through a film pressing spring (72), a fourth gear shaft is arranged on the side wall of the film pressing handle (71), the fourth gear shaft is connected with a second transmission gear (62) through a bearing,
the miniature drawstring reduction box (33) and the miniature drawstring reduction box (53) are both fixedly arranged on the inner side wall of the body (2), a main shaft of the drawstring motor (31) is fixedly connected with an input shaft of the miniature drawstring reduction box (33), an output gear of the miniature drawstring reduction box (33) is meshed with a first driving gear (41), and the first driving gear (41) is meshed with a first transmission gear (42);
the main shaft of the film drawing motor (51) is fixedly connected with the input shaft of the miniature film drawing reduction box (53), the output gear of the miniature film drawing reduction box (53) is meshed with a second driving gear (61), and the second driving gear (61) is meshed with a second transmission gear (62); a guide boss is arranged on the inner side wall of the body (2), and a guide inclined plane (2-6) is arranged on the upper end surface of the guide boss;
an infrared sensor (10) is fixedly arranged on the electric control device (11); a plurality of photoelectric holes (43-1) matched with the infrared sensor (10) are uniformly arranged on the surface of the pull belt gear (43) along the circumference.
2. The ultra-thin electric high-speed feeder of the chip mounter according to claim 1, wherein: the inner side wall of the body (2) is also fixedly provided with a capsule collecting box (8).
3. The ultra-thin electric high-speed feeder of the chip mounter according to claim 1, wherein: the self-locking device is characterized in that a wedge block (2-4) is arranged at the rear end of the bottom of the body (2), a spring groove (2-5) is formed in the front end of the bottom of the body (2), a self-locking spring (92) is fixedly connected to one side wall of the spring groove (2-5), a self-locking handle (91) is hinged to the front end of the bottom of the body (2), and one end of the self-locking spring (92) penetrates through the side wall of the spring groove (2-5) and then is fixedly connected with one end of the self-locking handle (91).
CN201610734834.4A 2016-08-28 2016-08-28 Ultrathin electric high-speed feeder of chip mounter Active CN106163252B (en)

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CN106163252B true CN106163252B (en) 2021-07-16

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Publication number Priority date Publication date Assignee Title
CN108513529A (en) * 2017-02-28 2018-09-07 日立汽车系统(苏州)有限公司 Feed appliance for chip mounter
CN113798814B (en) * 2021-10-14 2023-03-24 珠海格力智能装备有限公司 Assembly mechanism
CN115119497B (en) * 2022-08-31 2022-11-11 合肥安迅精密技术有限公司 Tape-type flight arrival correction method and system for chip mounter and storage medium

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JP4522839B2 (en) * 2004-12-20 2010-08-11 ヤマハ発動機株式会社 Component supply device and surface mounter
CN102271488B (en) * 2011-07-12 2015-07-08 广东工业大学 Light belt feeder for surface mounting machine
US9578793B2 (en) * 2012-07-27 2017-02-21 Panasonic Intellectual Property Management Co., Ltd. Component supplying apparatus and component supplying method
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CN205946508U (en) * 2016-08-28 2017-02-08 中山市鸿菊自动化设备制造有限公司 Ultra -thin electronic high -speed feeder of chip mounter

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CN105657984A (en) * 2016-03-11 2016-06-08 长沙常衡机电设备有限公司 Electric feeder of chip mounter

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Address after: 323000 No.1 shanha Road, nanmingshan street, Liandu District, Lishui City, Zhejiang Province (Lijing National Industrial Park)

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