CN106160371A - A kind of motor stator entirety rule forming method - Google Patents
A kind of motor stator entirety rule forming method Download PDFInfo
- Publication number
- CN106160371A CN106160371A CN201610542945.5A CN201610542945A CN106160371A CN 106160371 A CN106160371 A CN 106160371A CN 201610542945 A CN201610542945 A CN 201610542945A CN 106160371 A CN106160371 A CN 106160371A
- Authority
- CN
- China
- Prior art keywords
- winding
- motor stator
- whole
- embedding
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
- H02K15/065—Windings consisting of complete sections, e.g. coils, waves
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
A kind of motor stator entirety coil-inserting method, first with enamel-covered wire around being bundled into whole embedding molding winding, then takes the mode of overall embedding to embed in motor stator opening line embedding groove by whole embedding molding winding；Described is first to turn to single winding with enamel-covered wire with enamel-covered wire around being bundled into whole embedding molding winding, and by mould, winding is fixed, molding, make around consisting of the whole embedding molding winding matched with motor stator opening line embedding groove, more directly entirety is embedded in motor stator opening line embedding groove.The present invention uses whole embedding molding winding entirety to be directly embedded in open slot, and winding can carry out coiling the most from inside to outside, and coils arrangement is neat, and now winding overhang size is shorter, and the problem not having to intersect, interfere；The copper factor of whole embedding molding winding can reach more than 90%.
Description
Technical field
The present invention relates to the parts manufacture method of a kind of motor, especially relate to the rule side of a kind of motor stator winding
Method, is mainly used in the rule of motor stator winding；Belong to technical field of motor manufacture.
Background technology:
Motor is formed by stator and rotor combination, and wherein motor stator is the actionless part of motor.Stator is by fixed
Sub-iron core, stator winding and support or mandrel three part composition.The stator winding of motor stator according to the shape of coil winding with
Setting-in wire laying mode is different, can be divided into centralized and distributed two classes.According to setting-in wiring spread pattern difference, distributed around
Group can be divided into again concentric type and stacked two class.
(1) Concentrical winding: Concentrical winding is several square coils that vary in size of same coil groups, in same
The position of the heart is embedded in one by one and is arranged in three-back-shaped pattern.Concentrical winding divides again monolayer and multilamellar.General single term motor and
The stator winding of part small-power triphase asynchronous motor uses this pattern.
(2) stacked winding: stacked winding is the shape size identical (single double-round exception) of all coils, respectively with often
Groove one coil side of setting-in, and the equally distributed pattern that changes mutually in groove outer end.Stacked winding divides again monolayer stacked with double
Overlapping waded two kinds.In every groove the most embedding coil side for monolayer stacked winding, or claim single repeatedly winding, embedding two of every groove to belong to not
Coil side (point levels) with coil groups is double-deck stacked winding, or claims double repeatedly winding.Stacked winding is due to setting-in wiring side
The change difference of formula, has again the arrangement of single double-round cross wire to connect up dividing of arrangement with single two-layer hybrid;Additionally, from winding overhang
Setting-in shape is referred to as basket winding, basket winding, the most all belongs to stacked winding.The stator winding of general threephase asynchronous
More employing stacked winding.
At present on large-size machine, the most large-scale traction electric machine, motor winding is generally double-decker, around component layers side
Formula mostly is lower leaf, and this setting-in wire laying mode is under conditions of winding pitch is 1, and this layered mode can make winding overhang
Length is longer, increases the axial dimension of motor, and especially in traction electric machine designs, motor space is limited by bogie, electricity
Machine need to play torque capacity in confined space size, shortens end turn length and can effectively shorten motor volume, alleviates motor
Weight；Being the Double Layer Winding of 1 simultaneously for pitch, each winding of motor is only wound around a tooth, according to upper and lower layered mode, then
Have adjacent winding and produce the problem interfered of occuring simultaneously in end.Additionally, the many semi-open slots of opening of the line embedding groove of current stator, groove
Type is that opening part is narrow, the T-shaped toothing that the inside is wider, and whole embedding molding winding cannot be nested in T-shaped by this line embedding groove
On tooth iron core.Winding can only be one puts in open slot.This scattered embedding winding is not only time-consuming when stator assembles
Arduously, also making the arrangement between each winding loosely, copper factor is not the highest.The setting-in cloth of the most existing upper lower leaf
Line still comes with some shortcomings: need to be improved further.
It is not found to have the patent literature constructed with the present invention by patent retrieval, has certain relation with the present invention
Patent mainly have following:
1, Patent No. CN201510016652.9, the patent of invention of entitled " a kind of double-winding motor stator ", this patent is public
Having opened a kind of double-winding motor stator, including stator body, winding A, winding B and insulating barrier, described stator body is centralized
Winding construction, the groove number of described stator body is even bin；Winding A and winding all it is wound around in each teeth portion of described stator body
Winding A on B, and two adjacent teeth portion and winding B ectonexine are alternately wound around, winding A in each groove described and winding B it
Between all separate with insulating barrier.In this invention groove, interlayer Kapton separates, and end is wound around with 556 adhesive tapes, it is achieved double wrap
Group completely isolated, double winding ectonexine replaces coiling, it is ensured that the concordance of double winding copper consumption, by institute's coiling around
Between group A, winding B set, in groove, part and end sections are completely isolated, it is possible to ensure that double winding is completely independent, and resistance difference
The least, within 0.27%, meet double winding resistance symmetrical requirements.
2, Patent No. CN201310203804.7, the patent of invention of entitled " a kind of double-winding motor structure ", this is special
Profit discloses a kind of double-winding motor structure, including stator, rotor, first group of winding, second group of winding, stator be centralized around
Group structure, number of stator slots is the multiple of 12, and number of stator slots is 3 to 2 or 6 to 5 with the ratio of rotor number of poles；When number of stator slots and rotor
When the ratio of number of poles is 3 to 2, the phase contrast between two groups of windings is 0 degree, when the ratio of number of stator slots with rotor number of poles is 6 to 5, and two
Phase contrast between group winding is 30 degree；First group of winding and second group of winding in each teeth portion of stator in the same direction according to U
Phase, W phase, the order of V phase winding coil are wound, and two groups of winding coils are respectively alternately wound around in teeth portion one by one；Two groups around
The winding coil of each corresponding phase of group is adjacent.This invention aims to the deficiency that prior art exists, it is provided that between a kind of winding
Magnetic circuit is independent, it is achieved magnetic circuit decouples, and is conducive to the realization controlled, improves the double-winding motor structure of system effectiveness.
3, Patent No. CN201310071514.1, entitled " winding of a kind of simplex winding multispeed electric machine is around embedding method "
Patent of invention, which disclose the winding of a kind of simplex winding multispeed electric machine around embedding method, by original coiling form be: 1
Coil groups be individually for totally 15 groups of 1 group, 2 coil combination around for totally 6 groups of 1 group, 3 coil combination around for 1 group totally 3 groups change
For: former 1 coil groups+former 2 close coiling groups connect together with being coiled into 1+2 coil groups totally 6 groups, 3 former independent 1 coil groups around
Become 1+1+1 coil groups totally 3 groups, former 3 close around coil groups constant；Adjust successively rule order, reduce threading difficulty back and forth, protect
After card rule, winding distribution ratio is constant；The winding of the simplex winding multispeed electric machine of this scheme of the invention around embedding method, multispeed electric machine around
Load and unload during line that winding former number of times is few, winding displacement time plumb joint is few, steady quality reliable, rule efficiency is high.
Though these patents above-mentioned be directed to motor winding around embedding method or structure, and also this is proposed
Improve, but carefully analyze it appeared that these patents do not have positive true solution motor stator winding asking in the presence of embedding the most above
Topic, the most still will appear from more foregoing problems, still needs to be improved further.
Summary of the invention
Present invention aims to the copper factor of existing motor stator winding motor winding in the presence of embedding not
It is the highest, and the end of the winding construction of upper lower leaf is longer, have the problems such as interference each other, propose a kind of new motor
Stator winding is around embedding method, and this motor stator winding both can realize coil entirety rule around embedding method, can improve again rule
Copper factor, but also the end size of winding construction can be greatly shortened, improve the overall performance of motor.
In order to reach this purpose, the invention provides a kind of motor stator entirety coil-inserting method, first wrapped with enamel-covered wire
Become whole embedding molding winding, more whole embedding molding winding is taked the mode of overall embedding embed in motor stator opening line embedding groove；Institute
Stating is first to turn to single winding with enamel-covered wire with enamel-covered wire around being bundled into whole embedding molding winding, and is carried out winding by mould
Fixing, molding, makes around consisting of the whole embedding molding winding matched with motor stator opening line embedding groove, more directly entirety is embedded in motor
In stator openings line embedding groove.
Further, the described mode that whole embedding molding winding is taked overall embedding embeds motor stator opening line embedding groove
In be the motor stator opening line embedding groove produced on motor stator and there is wide toothing；When embedding whole embedding molding winding,
Coordinating with wide tooth inside whole embedding molding winding, whole embedding molding winding entirety is enclosed within the wide tooth of motor stator so that whole embedding
Molding winding embeds in motor stator opening line embedding groove.
Further, it is to make on motor stator that described whole embedding molding winding embeds in motor stator opening line embedding groove
Go out upper slot opening, the trapezoid-shaped openings line embedding groove that bottom land is narrow so that the stator built-in line tooth formed on motor stator becomes upper and lower
The widest wide tooth, more whole embedding molding winding is taked left and right hierarchy form embed in motor stator opening line embedding groove.
Further, the described mode entirety embedding motor stator that whole embedding molding winding uses left and right hierarchy is opened
Mouthful line embedding groove is to go out sectional area according to the structure fabrication of motor stator opening line embedding groove be motor stator opening line embedding groove cross section
The whole embedding molding winding of long-pending half, more each group of whole embedding molding winding is enclosed within the wide tooth of motor stator, and make at one
Being formed with two whole embedding molding windings of left and right hierarchy in motor stator opening line embedding groove, two whole embedding molding windings are with a left side
Part that layer uh uh form is whole to be embedded in motor stator opening line embedding groove on the right side, the cross section that two whole embedding molding winding combination are formed for
It is trapezoidal that motor stator opening line embedding groove matches.
Further, two described whole embedding molding windings are embedded in motor stator opening line embedding groove so that left and right layering is whole
Time, it is provided with interlevel insulator between the layering of left and right, two whole embedding molding winding isolation that described left and right is layered by interlevel insulator
Open, form mutually insulated structure.
Further, it is to make on motor stator that described whole embedding molding winding embeds in motor stator opening line embedding groove
Go out the rectangular aperture line embedding groove that upper notch is wide as bottom land, and the stator built-in line tooth formed on motor stator is become
The widest wide tooth, takes overall form of single sheet to embed in motor stator opening line embedding groove by whole embedding molding winding.
Further, described overall form of single sheet of being taked by whole embedding molding winding embeds in motor stator opening line embedding groove
It is that first to go out sectional area according to the structure fabrication of motor stator opening line embedding groove be that motor stator opening line embedding groove sectional area is the same
Whole embedding molding winding, more each group of whole embedding molding winding is enclosed within the wide tooth of motor stator, and just make whole embedding molding winding
Embed well in motor stator opening line embedding groove, between each adjacent whole embedding molding winding, pass through the mistake that a little bottom of oral area is wide
Cross tooth and give transition, to ensure that whole stator combination forms an annular ring structure.
Further, the top of described wide tooth has slot wedge mounting groove, at the slot wedge mounting groove at the top of wide tooth
It is embedded in slot wedge, has stopped that whole embedding molding winding drops out by slot wedge.
Further, comprising the following steps of described motor stator entirety rule:
1) motor stator opening line embedding groove is made: on electronics iron core, produce out the motor stator opening with wide toothing
Line embedding groove；And and output slot wedge mounting groove at the top of wide tooth；
2) coiling of single whole embedding molding winding: select self-binding enamel wire, turn to single winding by mould, and at mould
Be fixed according to the shape of motor stator opening line embedding groove on tool, molding, produce whole embedding molding winding, and whole embedding molding around
The end of a thread is left in the end of the wire of group；Or directly use sintered film copper strap wire around being bundled into whole embedding molding winding outside stator,
While coiling, also the shape mould of whole embedding molding winding is carried out shaping so that the whole embedding molding winding of coiling closely pastes
It is combined；
3) wrapped: with insulating tape, winding to be carried out colligation, thus the shape of winding is fixed；
4) binder removal is bakeed: when using self-binding enamel wire to make whole embedding molding winding, by the wrapped single winding fixed, send
Entering baking oven to bakee, make whole embedding self binder removal of molding winding, the gap between wire is filled up completely with by the glue of discharge, makes whole embedding one-tenth
Each wire in type winding becomes an entirety, will not scatter；
5) rule: whole embedding molding winding is directly sleeved on wide tooth, and a winding is enclosed within a wide tooth, and make every
Individual open slot is all embedded with whole embedding molding winding；
6) winding is connected: be attached by the end of a thread reserved in each whole embedding molding winding, and the end of a thread junction is exposed
Plain conductor insulating tape wrap up；
7) slot wedge is fixed: installs slot wedge in the slot wedge mounting groove on wide tooth, makes slot wedge be fixed on the wide tooth of adjacent two
Slot wedge mounting groove in, whole for annular embedding molding winding is fixed in slot wedge motor stator opening line embedding groove.
Further, described step 2) in self-binding enamel wire when turning to single winding by mould, in coiling
The most also the shape of wire is carried out shaping by mould so that the winding of coiling fits tightly together, and reach required
Shape, thus reduce the space between each wire, improve copper factor.
Further, in described step 4), the autohension wire in winding is after bakeing binder removal, the insulator outside wire
Merge, both made each wire define a firm entirety, made again the insulation after being fused between each wire
Body separates.
It is an advantage of the current invention that:
The present invention uses whole embedding molding winding entirety to be directly embedded in open slot, owing to using tooth-shape structure and the employing of wide tooth
Left and right layering or monolayer arrange whole embedding molding winding, the problem that can be prevented effectively from the intersection between winding, interference, and winding terminal
Portion's size is shorter, enormously simplify wire insertion technology；Simultaneously as be outer around making winding at stator core in advance, and pass through mould
Tool is fixed, molding, makes around consisting of whole embedding molding winding so that can closely stick together between winding wire and line, and
Coils arrangement is neat, coordinates with wide tooth, be directly embedded in open slot inside whole embedding molding winding, can be effectively improved groove full
Rate, copper factor can reach more than 90%, and general scattering set coil copper factor is 78%～80%, and the structure of whole embedding molding winding
Rationally, mechanical strength is higher than scattering set coil, makes this structure improve running reliability of motor.
Accompanying drawing illustrates:
Fig. 1 is the rule flow chart of the present invention；
Fig. 2 is the partial structurtes schematic perspective view of one embodiment of the invention；
Fig. 3 is the partial lateral cross-sectional schematic of the present invention；
Motor stator schematic perspective view when Fig. 4 is to be unkitted slot wedge in Fig. 2；
Motor stator core schematic perspective view when Fig. 5 is not to be embedded in winding in Fig. 4；
Fig. 6 is stator core cross section structure schematic diagram of the present invention；
Fig. 7 is the partial structurtes schematic diagram of setting-in winding；
Fig. 8 is the stator structure schematic diagram of another embodiment.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention will be further described.
Embodiment one
As shown in accompanying drawing 1-7, the motor stator of the overall rule of a kind of left and right layering, for electric motor internal stator, including stator core 1 He
Winding 2, its feature is, the line embedding groove 3 of described stator core 1 is open slot, and rule tooth 4 is wide tooth；Described around
Group 2 is whole embedding molding winding；Each whole embedding molding winding entirety is enclosed within the rule tooth of a stator core, and whole embedding molding
Winding is arranged for left and right layering in the line embedding groove of stator core, is separated with insulation material between the whole embedding molding winding of left and right layering
Material 5；At the top of the wide tooth of stator core, the lateral port position being positioned at line embedding groove has slot wedge mounting groove 6, and slot wedge is installed
It is inserted with slot wedge 7 in groove, drops out by being layered the whole embedding molding winding of annular of setting about slot wedge 7 stop；Described whole embedding molding
Winding uses self-binding enamel wire, by mould preliminary coiling molding, fixes through mould, after shaping, then is dried by winding
Roasting solidification, makes whole embedding molding winding.
Motor stator production method is first with enamel-covered wire coiling winding, makes single winding, and is entered winding by mould
Row is fixing, molding, makes around consisting of the whole embedding molding winding matched with motor stator opening line embedding groove, more directly entirety is embedded in electricity
In machine stator opening line embedding groove.Concrete coil-inserting method is as follows:
1, motor stator opening line embedding groove is made: on motor stator core 1, produce motor stator opening line embedding groove 3, motor
Stator openings line embedding groove 3 is the motor stator opening line embedding groove with wide toothing；Motor stator opening line embedding groove 3 is notch
D2 width, trapezoid-shaped openings line embedding groove narrow for bottom land d1 so that the stator built-in line tooth 4 formed on motor stator is wide tooth；And
Slot wedge mounting groove 6 is outputed at the top of wide tooth；
2, coiling winding: first with self-binding enamel wire or sintered film copper strap wire outside stator around being bundled into whole embedding molding winding 2,
While coiling, also the shape mould of whole embedding molding winding is carried out shaping so that the whole embedding molding winding of coiling closely pastes
It is combined, thus reduces the space between each self-binding enamel wire, improve copper factor；When carrying out shaping with mould, according to
The half cross sectional shape of motor stator opening line embedding groove is fixed, molding, produces whole embedding molding winding, and whole embedding molding around
The half cross sectional shape that cross sectional shape is motor stator opening line embedding groove of group, whole embedding molding winding profile is annular, in annular
The width of side is wide with the width of wide tooth, and the end of a thread is left in enamel-covered wire end；
3, sizing: winding is carried out by the whole embedding molding winding insulating tape of forming colligation, thus to whole embedding molding winding
Shape is fixed, it is ensured that the half section that cross sectional shape is motor stator opening line embedding groove of whole embedding molding winding；Described
The inner edge that the outside that whole embedding molding winding outer ring is formed and inner ring are formed is the most diagonally disposed so that two whole embedding one-tenth
When type winding is embedded in motor stator opening line embedding groove so that left and right layering is whole, the cross section that combination is formed for and motor stator opening
It is trapezoidal that line embedding groove matches；
4, bakee binder removal: when using self-binding enamel wire, by around the single whole embedding molding winding wrapped, send into baking oven and dry
Roasting, makes whole embedding self binder removal of molding winding, and the gap between wire is filled up completely with by the glue of discharge, makes each wire in winding become
It is an entirety, will not scatter；Autohension wire in whole embedding molding winding is after bakeing binder removal, and the insulator outside enamel-covered wire melts
Being combined, both made each enamel-covered wire define a firm entirety, make again after being fused between each enamel-covered wire is exhausted
Edge body separates；
5, rule: the whole embedding molding winding of whole embedding molding winding is directly sleeved on wide tooth according to left and right hierarchy, and one
Individual winding is to be enclosed within a wide rule tooth 4, and left and right layering in each motor stator opening line embedding groove is embedded with
The whole embedding molding winding of two-layer；One of them winding 2 is on the left side, and another winding 2 is on the right；
6, layer insulation: the gap between embedding molding winding whole to two in motor stator opening line embedding groove uses layer insulation
Body separates, and strengthens the insulating properties between adjacent winding；
7, slot wedge is fixed: the slot wedge mounting groove at the top of wide tooth is embedded in slot wedge, by slot wedge stop about layering arrange
The whole embedding molding winding of annular drop out.
Embodiment two
Embodiment two is as the ultimate principle of embodiment one, and simply structure is different, for the electricity of a kind of monolayer entirety rule
Machine stator, for outer stator of motor, including stator core 201 and winding 202, its feature is, the rule of described stator core
Groove 203 is open slot, and rule tooth 204 is wide tooth；Described winding 202 is whole embedding molding winding；Each whole embedding molding
Winding entirety is enclosed within the rule tooth of a stator core, and whole embedding molding winding is tied for monolayer in the line embedding groove of stator core
Structure, at the top of the wide tooth of stator core, the lateral port position being positioned at line embedding groove has slot wedge mounting groove 206, and slot wedge is pacified
It is inserted with slot wedge 207 in tankage 206, drops out by being layered the whole embedding molding winding of annular of setting about slot wedge 207 stop；Described
Whole embedding molding winding uses sintered film copper strap wire to make, and is tentatively turned to winding by mould, then with mould to carrying out winding
Carry out shaping, fix and make whole embedding molding winding, after bag insulating tape 205, the overall opening line embedding groove embedding stator core
In.Concrete rule step is as follows:
1, motor stator opening line embedding groove is made: on motor stator core 201, produce motor stator opening line embedding groove 203,
Motor stator opening line embedding groove 203 is the motor stator opening line embedding groove with wide toothing；Motor stator opening line embedding groove
The rectangular aperture line embedding groove wide as lower bottom part for going out upper oral part so that the stator built-in line tooth formed on motor stator
204 is wide tooth；And output slot wedge mounting groove 206 at the top of wide tooth；Whole embedding molding winding just embeds motor stator and opens
In mouth line embedding groove, pass through a wide transition tooth 208 in the little bottom of oral area between each adjacent whole embedding molding winding and give transition,
To ensure that whole stator combination forms an annular ring structure；
2, coiling: first with sintered film copper strap wire outside stator around being bundled into whole embedding molding winding, also to whole while coiling
The shape mould of embedding molding winding carries out shaping so that the whole embedding molding winding of coiling fits tightly together, thus reduces
Space between each self-binding enamel wire, improves copper factor；When carrying out shaping with mould, according to motor stator opening line embedding groove
Cross sectional shape be fixed, molding, produce whole embedding molding winding, and the cross sectional shape of whole embedding molding winding be motor stator
The cross sectional shape of opening line embedding groove matches, and whole embedding molding winding profile is the width of annular, the width in annular inboard face and wide tooth
Spending wide, the end of a thread is left in enamel-covered wire end；
3, sizing: winding is carried out by the whole embedding molding winding insulating tape of forming colligation, thus to whole embedding molding winding
Shape is fixed, it is ensured that the cross section that cross sectional shape is motor stator opening line embedding groove of whole embedding molding winding matches；Described
The profile that whole embedding molding winding outer ring is formed is identical with the cross section of motor stator opening line embedding groove so that whole embedding molding winding with
Form of single sheet is whole when being embedded in motor stator opening line embedding groove, is just embedded in motor stator opening line embedding groove；
4, rule: the whole embedding molding winding of whole embedding molding winding is directly sleeved on wide tooth according to left and right hierarchy, and one
Individual winding is to be enclosed within a wide tooth, and makes to be embedded with a whole embedding molding of monolayer in each motor stator opening line embedding groove
Winding；
5, slot wedge is fixed: the slot wedge mounting groove 206 at the top of wide tooth is embedded in slot wedge 207, by slot wedge stop about point
The whole embedding molding winding of annular that layer is arranged drops out.
Above-mentioned listed embodiment, simply combines accompanying drawing and technical scheme is carried out clear, complete description；Aobvious
So, described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based in the present invention
Embodiment, all other embodiments that those of ordinary skill in the art are obtained under not making creative work premise, all
Belong to the scope of protection of the invention.
It will be apparent that it is clear that the present invention can be attributed to, to relate to a kind of motor stator whole by the description of embodiment
Body coil-inserting method, first with enamel-covered wire around being bundled into whole embedding molding winding, then takes the overall mode embedded embedding by whole embedding molding winding
Enter in motor stator opening line embedding groove；Described with enamel-covered wire around be bundled into whole embedding molding winding be first turn to enamel-covered wire single
Winding, and by mould, winding is fixed, molding, make around consist of match with motor stator opening line embedding groove whole embedding become
Type winding, more directly entirety is embedded in motor stator opening line embedding groove.
Further, the described mode that whole embedding molding winding is taked overall embedding embeds motor stator opening line embedding groove
In be the motor stator opening line embedding groove produced on motor stator and there is wide toothing；When embedding whole embedding molding winding,
Coordinating with wide tooth inside whole embedding molding winding, whole embedding molding winding entirety is enclosed within the wide tooth of motor stator so that whole embedding
Molding winding embeds in motor stator opening line embedding groove.
Further, it is to make on motor stator that described whole embedding molding winding embeds in motor stator opening line embedding groove
Go out upper slot opening, the trapezoid-shaped openings line embedding groove that bottom land is narrow so that the stator built-in line tooth formed on motor stator becomes upper and lower
The widest wide tooth, more whole embedding molding winding is taked left and right hierarchy form embed in motor stator opening line embedding groove.
Further, the described mode entirety embedding motor stator that whole embedding molding winding uses left and right hierarchy is opened
Mouthful line embedding groove is to go out sectional area according to the structure fabrication of motor stator opening line embedding groove be motor stator opening line embedding groove cross section
The whole embedding molding winding of long-pending half, more each group of whole embedding molding winding is enclosed within the wide tooth of motor stator, and make at one
Being formed with two whole embedding molding windings of left and right hierarchy in motor stator opening line embedding groove, two whole embedding molding windings are with a left side
Part that layer uh uh form is whole to be embedded in motor stator opening line embedding groove on the right side, the cross section that two whole embedding molding winding combination are formed for
It is trapezoidal that motor stator opening line embedding groove matches.
Further, two described whole embedding molding windings are embedded in motor stator opening line embedding groove so that left and right layering is whole
Time, it is provided with interlevel insulator between the layering of left and right, two whole embedding molding winding isolation that described left and right is layered by interlevel insulator
Open, form mutually insulated structure.
Further, it is to make on motor stator that described whole embedding molding winding embeds in motor stator opening line embedding groove
Go out the rectangular aperture line embedding groove that upper notch is wide as bottom land, and the stator built-in line tooth formed on motor stator is become
The widest wide tooth, takes overall form of single sheet to embed in motor stator opening line embedding groove by whole embedding molding winding.
Further, described overall form of single sheet of being taked by whole embedding molding winding embeds in motor stator opening line embedding groove
It is that first to go out sectional area according to the structure fabrication of motor stator opening line embedding groove be that motor stator opening line embedding groove sectional area is the same
Whole embedding molding winding, more each group of whole embedding molding winding is enclosed within the wide tooth of motor stator, and just make whole embedding molding winding
Embed well in motor stator opening line embedding groove, between each adjacent whole embedding molding winding, pass through the mistake that a little bottom of oral area is wide
Cross tooth and give transition, to ensure that whole stator combination forms an annular ring structure.
Further, the top of described wide tooth has slot wedge mounting groove, at the slot wedge mounting groove at the top of wide tooth
It is embedded in slot wedge, has stopped that whole embedding molding winding drops out by slot wedge.
Further, comprising the following steps of described motor stator entirety rule:
1) motor stator opening line embedding groove is made: on electronics iron core, produce out the motor stator opening with wide toothing
Line embedding groove；And and output slot wedge mounting groove at the top of wide tooth；
2) coiling of single whole embedding molding winding: select self-binding enamel wire, turn to single winding by mould, and at mould
Be fixed according to the shape of motor stator opening line embedding groove on tool, molding, produce whole embedding molding winding, and whole embedding molding around
The end of a thread is left in the end of the wire of group；Or directly use sintered film copper strap wire around being bundled into whole embedding molding winding outside stator,
While coiling, also the shape mould of whole embedding molding winding is carried out shaping so that the whole embedding molding winding of coiling closely pastes
It is combined；
3) wrapped: with insulating tape, winding to be carried out colligation, thus the shape of winding is fixed；
4) binder removal is bakeed: when using self-binding enamel wire to make whole embedding molding winding, by the wrapped single winding fixed, send
Entering baking oven to bakee, make whole embedding self binder removal of molding winding, the gap between wire is filled up completely with by the glue of discharge, makes whole embedding one-tenth
Each wire in type winding becomes an entirety, will not scatter；
5) rule: whole embedding molding winding is directly sleeved on wide tooth, and a winding is enclosed within a wide tooth, and make every
Individual open slot is all embedded with whole embedding molding winding；
6) winding is connected: be attached by the end of a thread reserved in each whole embedding molding winding, and the end of a thread junction is exposed
Plain conductor insulating tape wrap up；
7) slot wedge is fixed: installs slot wedge in the slot wedge mounting groove on wide tooth, makes slot wedge be fixed on the wide tooth of adjacent two
Slot wedge mounting groove in, whole for annular embedding molding winding is fixed in slot wedge motor stator opening line embedding groove.
Further, described step 2) in self-binding enamel wire when turning to single winding by mould, in coiling
The most also the shape of wire is carried out shaping by mould so that the winding of coiling fits tightly together, and reach required
Shape, thus reduce the space between each wire, improve copper factor.
Further, in described step 4), the autohension wire in winding is after bakeing binder removal, the insulator outside wire
Merge, both made each wire define a firm entirety, made again the insulation after being fused between each wire
Body separates.
It is an advantage of the current invention that:
The present invention uses whole embedding molding winding entirety to be directly embedded in open slot, owing to using tooth-shape structure and the employing of wide tooth
Left and right layering or monolayer arrange whole embedding molding winding, the problem that can be prevented effectively from the intersection between winding, interference, and winding terminal
Portion's size is shorter, enormously simplify wire insertion technology；Simultaneously as be outer around making winding at stator core in advance, and pass through mould
Tool is fixed, molding, makes around consisting of whole embedding molding winding so that can closely stick together between winding wire and line, and
Coils arrangement is neat, coordinates with wide tooth, be directly embedded in open slot inside whole embedding molding winding, can be effectively improved groove full
Rate, copper factor can reach more than 90%, and general scattering set coil copper factor is 78%～80%, and the structure of whole embedding molding winding
Rationally, mechanical strength is higher than scattering set coil, makes this structure improve running reliability of motor.There is following Some features:
1, the rule tooth of the present invention is wide parallel teeth, when using this structure, winding can be made to use mould coiling, molding, make
Winding construction is simple, and winding overhang size is shorter, simultaneously because winding is molding structure, improves rule circle copper factor, with
And winding operational reliability.
2, the present invention uses the double-decker that splits of left and right or single layer structure, can be prevented effectively from the intersection between winding,
The problem interfered, can shorten winding overhang size simultaneously further, improves the space availability ratio of stator.
3, when the present invention uses whole embedding molding winding inserting structure, concentratred winding is molding structure, and winding can be overall embedding
Line, is possible not only to make rule simple, it is thus also avoided that during rule, winding is produced damage, improves running reliability of motor.
4, motor stator core groove is open slot, and coil, during rule, can be directly embedded in groove, it is not necessary to shaping,
Simple in construction, processing ease, simultaneously because coil is through curing molding, integraty is good, improves operational reliability.
Claims (10)
1. a motor stator entirety coil-inserting method, it is characterised in that first with enamel-covered wire around being bundled into whole embedding molding winding, then by whole
Embedding molding winding takes the mode of overall embedding to embed in motor stator opening line embedding groove；Described is whole embedding around being bundled into enamel-covered wire
Molding winding is first to turn to single winding with enamel-covered wire, and by mould, winding is fixed, molding, make around consist of with
The whole embedding molding winding that motor stator opening line embedding groove matches, more directly entirety is embedded in motor stator opening line embedding groove.
2. motor stator entirety coil-inserting method as claimed in claim 1, it is characterised in that described adopts whole embedding molding winding
Round the mode that body embeds to embed motor stator opening line embedding groove is produced on motor stator there is wide toothing
Motor stator opening line embedding groove；When embedding whole embedding molding winding, coordinate with wide tooth inside whole embedding molding winding, whole embedding molding around
Group entirety is enclosed within the wide tooth of motor stator so that whole embedding molding winding embeds in motor stator opening line embedding groove.
3. motor stator entirety coil-inserting method as claimed in claim 2, it is characterised in that described whole embedding molding winding embeds
Motor stator opening line embedding groove is to produce slot opening on motor stator, the trapezoid-shaped openings line embedding groove that bottom land is narrow so that
The stator built-in line tooth formed on motor stator becomes the widest wide tooth, more whole embedding molding winding is taked left and right
Hierarchy form embeds in motor stator opening line embedding groove.
4. motor stator entirety coil-inserting method as claimed in claim 3, it is characterised in that described adopts whole embedding molding winding
Embedding in motor stator opening line embedding groove by the mode entirety of left and right hierarchy is the knot according to motor stator opening line embedding groove
The whole embedding molding winding that sectional area is motor stator opening line embedding groove sectional area half is made in body plan, then by each group of whole embedding molding
Winding is enclosed within the wide tooth of motor stator, and makes to be formed with left and right hierarchy in a motor stator opening line embedding groove
Two whole embedding molding windings, two whole embedding molding windings are embedded in motor stator opening line embedding groove so that left and right layering is whole, combine institute
The cross section formed is trapezoidal with what motor stator opening line embedding groove matched.
5. motor stator entirety coil-inserting method as claimed in claim 4, it is characterised in that two described whole embedding molding windings
When being embedded in motor stator opening line embedding groove so that left and right layering is whole, between the layering of left and right, it is provided with interlevel insulator, interlevel insulator
Two the whole embedding molding windings being layered described left and right are kept apart, and form mutually insulated structure.
6. motor stator entirety coil-inserting method as claimed in claim 2, it is characterised in that described whole embedding molding winding embeds
Motor stator opening line embedding groove is on motor stator, produce the rectangular aperture line embedding groove that upper oral part is wide as lower bottom part,
And make the stator built-in line tooth formed on motor stator become the widest wide tooth, whole embedding molding winding is taked
Overall form of single sheet embeds in motor stator opening line embedding groove.
7. motor stator entirety coil-inserting method as claimed in claim 6, it is characterised in that described adopts whole embedding molding winding
Rounding body form of single sheet and embedding in motor stator opening line embedding groove is first to go out according to the structure fabrication of motor stator opening line embedding groove
Sectional area is the whole embedding molding winding that motor stator opening line embedding groove sectional area is the same, then is enclosed within by each group of whole embedding molding winding
On the wide tooth of motor stator, and whole embedding molding winding is made just to embed in motor stator opening line embedding groove, each adjacent whole
Transition is given by the transition tooth that little bottom of oral area is wide, to ensure that whole stator combination forms one between embedding molding winding
Annular ring structure.
8. motor stator entirety coil-inserting method as claimed in claim 7, it is characterised in that the top of described wide tooth has
Slot wedge mounting groove, the slot wedge mounting groove at the top of wide tooth has been embedded in slot wedge, stops that whole embedding molding winding falls by slot wedge
Go out.
9. motor stator entirety coil-inserting method as claimed in claim 1, it is characterised in that described motor stator entirety rule
Comprise the following steps:
1) motor stator opening line embedding groove is made: on electronics iron core, produce out the motor stator opening with wide toothing
Line embedding groove；And and output slot wedge mounting groove at the top of wide tooth；
2) coiling of single whole embedding molding winding: select self-binding enamel wire, turn to single winding by mould, and at mould
Be fixed according to the shape of motor stator opening line embedding groove on tool, molding, produce whole embedding molding winding, and whole embedding molding around
The end of a thread is left in the end of the wire of group；Or directly use sintered film copper strap wire around being bundled into whole embedding molding winding outside stator,
While coiling, also the shape mould of whole embedding molding winding is carried out shaping so that the whole embedding molding winding of coiling closely pastes
It is combined；
3) wrapped: with insulating tape, winding to be carried out colligation, thus the shape of winding is fixed；
4) binder removal is bakeed: when using self-binding enamel wire to make whole embedding molding winding, by the wrapped single winding fixed, send
Entering baking oven to bakee, make whole embedding self binder removal of molding winding, the gap between wire is filled up completely with by the glue of discharge, makes whole embedding one-tenth
Each wire in type winding becomes an entirety, will not scatter；
5) rule: whole embedding molding winding is directly sleeved on wide tooth, and a winding is enclosed within a wide tooth, and make every
Individual open slot is all embedded with whole embedding molding winding；
6) winding is connected: be attached by the end of a thread reserved in each whole embedding molding winding, and the end of a thread junction is exposed
Plain conductor insulating tape wrap up；
7) slot wedge is fixed: installs slot wedge in the slot wedge mounting groove on wide tooth, makes slot wedge be fixed on the wide tooth of adjacent two
Slot wedge mounting groove in, whole for annular embedding molding winding is fixed in slot wedge motor stator opening line embedding groove.
10. motor stator entirety coil-inserting method as claimed in claim 9, it is characterised in that described step 2) in autohension
When enamel-covered wire turns to single winding by mould, while coiling, also the shape of wire is carried out shaping by mould, make
The winding obtaining coiling fits tightly together, and the shape required by arrival, thus reduces the space between each wire, improves
Copper factor；In described step 4), the autohension wire in winding is after bakeing binder removal, and the insulator outside wire merges,
Both make each wire define a firm entirety, and make again the insulator after being fused between each wire separate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610542945.5A CN106160371A (en) | 2016-07-12 | 2016-07-12 | A kind of motor stator entirety rule forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610542945.5A CN106160371A (en) | 2016-07-12 | 2016-07-12 | A kind of motor stator entirety rule forming method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106160371A true CN106160371A (en) | 2016-11-23 |
Family
ID=58061480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610542945.5A Pending CN106160371A (en) | 2016-07-12 | 2016-07-12 | A kind of motor stator entirety rule forming method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106160371A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114421663A (en) * | 2021-11-16 | 2022-04-29 | 上海电机系统节能工程技术研究中心有限公司 | Motor rotor, motor and equipment |
| US11431232B2 (en) | 2018-08-31 | 2022-08-30 | Huizhou Lingbiao Precision Machinery Co. LTD. | Device for inserting insulating sleeves into wiring slots of flat wire motor stator |
| CN118572965A (en) * | 2024-07-31 | 2024-08-30 | 山东天瑞重工有限公司 | Magnetic suspension motor stator core, coil inserting tool and assembly method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1914866A2 (en) * | 2006-10-19 | 2008-04-23 | Hitachi, Ltd. | Stator winding and forming method thereof |
| CN104184227A (en) * | 2014-06-26 | 2014-12-03 | 赵晓东 | Concentrically-split-type stator and stator winding centralized assembling method |
| CN104979975A (en) * | 2015-07-20 | 2015-10-14 | 南车株洲电力机车研究所有限公司 | Wire embedding method with scattered coil edgewise winding forming |
| CN204761176U (en) * | 2015-07-14 | 2015-11-11 | 大连钰霖电机有限公司 | Ultra -thin motor single -slot winding stator mechanism |
-
2016
- 2016-07-12 CN CN201610542945.5A patent/CN106160371A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1914866A2 (en) * | 2006-10-19 | 2008-04-23 | Hitachi, Ltd. | Stator winding and forming method thereof |
| CN104184227A (en) * | 2014-06-26 | 2014-12-03 | 赵晓东 | Concentrically-split-type stator and stator winding centralized assembling method |
| CN204761176U (en) * | 2015-07-14 | 2015-11-11 | 大连钰霖电机有限公司 | Ultra -thin motor single -slot winding stator mechanism |
| CN104979975A (en) * | 2015-07-20 | 2015-10-14 | 南车株洲电力机车研究所有限公司 | Wire embedding method with scattered coil edgewise winding forming |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11431232B2 (en) | 2018-08-31 | 2022-08-30 | Huizhou Lingbiao Precision Machinery Co. LTD. | Device for inserting insulating sleeves into wiring slots of flat wire motor stator |
| CN114421663A (en) * | 2021-11-16 | 2022-04-29 | 上海电机系统节能工程技术研究中心有限公司 | Motor rotor, motor and equipment |
| CN114421663B (en) * | 2021-11-16 | 2024-01-09 | 上海电机系统节能工程技术研究中心有限公司 | Motor rotor, motor and equipment |
| CN118572965A (en) * | 2024-07-31 | 2024-08-30 | 山东天瑞重工有限公司 | Magnetic suspension motor stator core, coil inserting tool and assembly method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106160372A (en) | A kind of motor stator winding bilayer entirety coil-inserting method and motor stator | |
| CN103404003B (en) | Stator for electric rotating machine | |
| CN102412638B (en) | Stator of alternating-current generator and winding method thereof | |
| US9923425B2 (en) | Preformed coil to produce a self-supporting air gap winding, in particular oblique winding of a small electrical motor | |
| CN105634169B (en) | Three-phase multiple-grooved flat type copper wire generator stator of vehicle assembly | |
| JP2002537632A (en) | Cables, how to configure the cables, and how to use the cables | |
| CN205791832U (en) | A kind of motor stator using monolayer entirety rule coil to make | |
| CN205791833U (en) | A kind of motor stator using double-deck overall rule winding to make | |
| KR102046187B1 (en) | Continuously trasnposed conductor | |
| CN103973064A (en) | Direct-current brushed motor | |
| CN212486231U (en) | Stator and motor | |
| CN106024332A (en) | Coil device and method for manufacturing the same | |
| US3495114A (en) | Cylindrical and disc stators for electrical machines having composite windings | |
| CN106160371A (en) | A kind of motor stator entirety rule forming method | |
| CN106208571A (en) | A kind of motor stator winding monolayer entirety coil-inserting method and motor stator | |
| CN204231052U (en) | A kind of modified node method of generator lenticular wire stator | |
| CN204231039U (en) | A kind of modified generator stator | |
| KR20200042972A (en) | MSO Coil and Motor Having the Same | |
| CN110277857B (en) | Rotor assembly and motor with same | |
| CN109888955A (en) | A kind of high power density disc type motor winding construction and its winding preparation method | |
| CN201247978Y (en) | Generator | |
| CN106030994B (en) | The master unit of motor | |
| JP5163255B2 (en) | Rotating electric machine stator | |
| CN209526584U (en) | A kind of stator module and its apply motor | |
| JP2003189521A (en) | Distributed-winding motor, cassette coil, and method of manufacturing cassette coil element piece and cassette coil |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161123 |