Summary of the invention
Present invention solves the technical problem that and be, in prior art, the type of cooling be substantially single natural cooling, air-cooled and
Liquid is cold, and cannot taking into account cooling effectiveness, system complexity height and there is security risk of causing, meanwhile, of the prior art
The type of cooling is fixed, does not has autgmentability, also exists and can only fix the problem using a kind of refrigerating mode for a kind of product,
And then provide chiller and the mode selecting method of the electrokinetic cell system heat pipe fin of a kind of optimization.
The technical solution adopted in the present invention is, the chiller of a kind of electrokinetic cell system heat pipe fin, including electricity
Pond casing, is provided with some battery modules groups side by side in described Battery case, described battery modules flock mating closes and is provided with heat pipe heat, described
The both ends of heat pipe heat pass Battery case, and the both ends of described heat pipe heat connect radiating fin.
Preferably, described battery modules group includes the 2 row's battery modules being set up in parallel, and described heat pipe heat is located at 2 row's batteries
Between module, between described heat pipe heat and any battery module, it is additionally provided with heat conduction glue-line.
Preferably, outside described radiating fin, cladding is provided with liquid cold runner shell, and described arbitrary liquid cold runner shell sets
Having coolant inlet and cooling liquid outlet, the coolant inlet on described 2 liquid cold runner shells connects cooling by isocon
Liquid input pipe, the cooling liquid outlet on described 2 liquid cold runner shells connects coolant outlet tube by collecting pipe.
Preferably, described coolant inlet and cooling liquid outlet are arranged at the leading section of liquid cold runner shell.
Preferably, outside described radiating fin, cladding is provided with air channel shell, and described arbitrary air channel shell is provided with cooling wind
Entrance and cooling air outlet.
Preferably, described cooling air inlet is located at the front end of air channel shell, and described cooling air outlet is located at air channel shell
Rear end.
Preferably, at described cooling air outlet, cooperation is provided with fan.
A kind of mode selecting method of the chiller of electrokinetic cell system heat pipe fin, described mode selecting method bag
Include following steps:
Step 1.1: outside described electrokinetic cell system exists from battery, sequentially through heat-conducting silica gel sheet, battery modules
The main heat-transfer path of shell, heat conduction glue-line, heat pipe heat and radiating fin;There is heat-transfer path, described heat-transfer path in described heat pipe heat
Including first path, the second path, the 3rd path and the 4th path, described first path and the second paths in series, the described 3rd
With described second paths in series behind path and the 4th path parallel connection, described first path is that heat is from heat conduction glue-line and heat pipe heat
Contact surface is delivered to the path in heat pipe heat radial center face, and described second path is that heat is in heat pipe heat and radiating fin mosaic area
Region beyond territory is along the path of heat pipe heat transfers, and described 3rd path is that heat is inlayed in heat pipe heat and radiating fin
Region is delivered to the path of heat pipe heat and radiating fin contact surface from heat pipe heat along radial direction, and described 4th path is that heat is in warm
Pipe group and radiating fin are inlayed region and are axially delivered to the path of heat pipe heat and radiating fin contact surface from heat pipe heat;Described
First path, the second path, the 3rd path heat output corresponding with the 4th path is respectively q1、q2、q3And q4, q1=q2=q3+
q4;The temperature of heat-transfer path starting point is T1, the temperature of heat-transfer path terminal is T2;
Step 1.2: set up equivalent thermal resistance model, the heat output of the heat-transfer path of described equivalent thermal resistance model is q5, q1=q2
=q3+q4=q5, the origin temp of the heat-transfer path of described equivalent thermal resistance model is T3, outlet temperature is T4, T1-T2=T3-T4;
Step 1.3: before and after setting up equivalent thermal resistance model, the thermal resistance of heat pipe heat is equalSet up equivalence
Thermal resistance before thermal resistance model is RPipe, setting up the thermal resistance after equivalent thermal resistance model isWherein, δPipe
For setting up the thickness of heat pipe heat, λ after equivalent thermal resistance modelPipeFor setting up the heat conductivity of heat pipe heat, S after equivalent thermal resistance modelPipe
For setting up the cross-sectional area of heat pipe heat after equivalent thermal resistance model, due to RPipe=RPipe-Model,
Step 1.4: described radiating fin exists heat-transfer path, described heat-transfer path includes the 5th path and the 6th path,
Described 5th path is the path that heat is delivered to the fin end face of radiating fin from the substrate bottom surface of radiating fin, the described 6th
Path is that heat is delivered to the path of substrate top surface from radiating fin substrate bottom surface;Set up the equivalent thermal resistance model of radiating fin,
When by identical heat, the temperature difference setting up radiating fin before and after the equivalent thermal resistance model of radiating fin is equal, therefore foundation etc.
Thermal resistance R of radiating fin before effect thermal resistance modelFinWith set up thermal resistance R of radiating fin after equivalent thermal resistance modelFin-ModelIt is equal,Wherein, δFinFor set up radiating fin equivalent thermal resistance model after the thickness of radiating fin, λFinFor
Set up the heat conductivity of radiating fin, S after the equivalent thermal resistance model of radiating finFinFor setting up the equivalent thermal resistance of radiating fin
The cross-sectional area of radiating fin after model,
Step 1.5: the main heat-transfer path after the equivalent thermal resistance model described in establishment step 1.2 and step 1.3 is set up collection
In parameterized 1D heat transfer model, the diabatic process of each element is described as with partial differential equation:
Cell heat transfer process:
Wherein, ρCellFor cell density, VCellFor battery
Volume, CpCellFor battery specific heat capacity, TCellFor battery temperature,For the heating power of battery, λCellFor battery heat conductivity, L1
Thickness for battery;
Heat-conducting silica gel sheet diabatic process:
Wherein, ρGlue1For leading
Hot silica gel piece density, VGlue1For heat-conducting silica gel sheet volume, CpGlue1For heat-conducting silica gel sheet specific heat capacity, TGlue1For heat-conducting silica gel sheet temperature
Degree, λGlue1For heat-conducting silica gel sheet heat conductivity, L2Thickness for heat-conducting silica gel sheet;
Battery modules shell diabatic process:
Wherein, ρPlate
For battery modules shell density, VPlateFor battery modules enclosure volume, CpPlateFor battery modules shell specific heat capacity, TPlateFor electricity
Pond module shell temperature, λPlateFor battery modules shell heat conductivity, L3Thickness for battery modules shell;
Heat conduction glue-line diabatic process:
Wherein, ρGlue2For
Heat conduction glue-line density, VGlue2For heat conduction glue-line volume, CpGlue2For heat conduction glue-line specific heat capacity, TGlue2For heat conduction glue-line temperature,
λGlue2For heat conduction glue-line heat conductivity, L4Thickness for heat conduction glue-line;
Heat pipe heat diabatic process:
Wherein, ρPipeFor heat
Pipe group density, VPipeFor heat pipe heat volume, CpPipeFor heat pipe heat specific heat capacity, TPipeFor heat pipe heat temperature, λPipeLead for heat pipe heat
Hot coefficient, L5Thickness for heat pipe heat;
Radiating fin diabatic process:
Wherein, ρFinClose for radiating fin
Degree, VFinFor radiating fin volume, CpFinFor radiating fin specific heat capacity, TFinFor radiating fin temperature, h is convection transfer rate,
AFinThe area contacted with cooling working medium for radiating fin before setting up equivalent thermal resistance model, TfFor cooling working medium temperature;
In above partial differential equation, t is the time, and A is cross-sectional area, and x is the coordinate on heat transfer direction;
Step 1.6: calculation procedure 1.5, solves different heat convection system with heating power, the cooling working medium temperature of battery
The battery temperatures that number is corresponding, determine the convection transfer rate h required for system according to the restriction of battery maximum temperature;Work as h
Select natural cooling scheme when=20~60w/m2-k, directly dispelled the heat by radiating fin, and radiating fin is deposited with surrounding air
In relative motion;As h=20~100w/m2-k, select air blast cooling heat radiation, air channel shell is set outside radiating fin;Work as h
When=500~15000w/m2-k, select liquid-cooling heat radiation, liquid cold runner shell is set outside radiating fin.
Preferably, in described step 1.3, setting up the thermal resistance before equivalent thermal resistance model isWherein,
R1For the thermal resistance of first path, R2It is the thermal resistance in the second path, R3' it is the thermal resistance after the 3rd path and the 4th path parallel connection, the 3rd
The thermal resistance in path is R3It is R with the thermal resistance in the 4th path4, thermal resistance after parallel connection d1For the thickness of heat pipe heat,
S1For the gross contact area of heat pipe heat Yu heat conduction glue-line, S2For the gross area of heat pipe heat cross section, S3For heat pipe heat and radiating fin
Gross contact area, l2It is the length in the second path, l3The degree of depth of radiating fin, λ is embedded for heat pipe heatPipe-rFor heat pipe heat radially
Heat conductivity, λPipe-aFor the heat conductivity that heat pipe heat is axial.
Preferably, in described step 1.4, setting up the thermal resistance before equivalent thermal resistance model isWherein, R5It is
The thermal resistance in five paths, R6It is the thermal resistance in the 6th path,
Wherein, n is the number of radiating fin, l4For the total height of radiating fin, l5For the height of radiating fin substrate, S4For radiating fin
The cross-sectional area of plate base, S5For total cross-sectional area of fin, λFinHeat conductivity for radiating fin.
The invention provides chiller and the mode selecting method of the electrokinetic cell system heat pipe fin of a kind of optimization,
By being set up in parallel some battery modules groups in Battery case, it is equipped with heat pipe heat, heat pipe heat for each battery modules group
Both ends through connecting radiating fin after Battery case, use heat pipe heat to set up heat transfer path at a high speed, can quickly, uniform
The heat that battery produces is delivered to the outside of Battery case by ground;Battery produce heat be passed to Battery case outside it
After, it is possible to use this heat is delivered in surrounding by natural wind, and radiating fin is exposed in atmosphere, and radiating fin is with electricity
Electrical automobile moves, and has a relative motion with the air in surrounding, so enhances heat exchange, providing cost savings, energy consumption
With improve radiating efficiency on the premise of space, it is also possible to assemble other mechanism, for the battery modules group of different quantities of heat production
Adaptive air-cooled passage or the cold passage of liquid, can have the advantage that cooling effectiveness is high, system complexity is low and safety is high concurrently, simultaneously
Extensibility is strong, and the type of cooling can adjust at random according to the actual demand of product, and standardization level is high;It is different from existing skill
Art, cooling working medium does not enter inside Battery case, is easily done IP67 for air blast cooling, cold for liquid, is complete
Avoid the coolant risk at Battery case internal leakage, easily realize Battery case IP67 design, save space with
Cost, improves the safety of electrokinetic cell system.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but protection scope of the present invention is not limited to
This.
As it can be seen, the present invention relates to the chiller of a kind of electrokinetic cell system heat pipe fin, including Battery case
1, it is provided with some battery modules groups 2 in described Battery case 1 side by side, described battery modules group 2 cooperation is provided with heat pipe heat 3, described
The both ends of heat pipe heat 3 pass Battery case 1, and the both ends of described heat pipe heat 3 connect radiating fin 4.
In the present invention, in Battery case 1, it is set up in parallel some battery modules groups 2, coordinates for each battery modules group 2 and set
Putting heat pipe heat 3, the both ends of heat pipe heat 3 connect radiating fin 4 after Battery case 1, use heat pipe heat 3 to set up biography at a high speed
The passage of heat, rapidly and uniformly can be delivered to the outside of Battery case 1 by the heat of battery modules group 2.
In the present invention, it is contemplated that the reasonability that the heat transfer property of heat pipe excellence and structure are arranged, heat pipe heat 3 typically uses list
Row's structure.
In the present invention, after the heat of battery modules group 2 is passed to the outside of Battery case 1, it is possible to use natural wind
Being delivered in external environment condition by this heat, radiating fin 4 is exposed in atmosphere, when radiating fin 4 is with electric vehicle motion,
Produce relative motion with surrounding air, both provided cost savings, energy consumption and space, enhance again heat exchange simultaneously, improve heat radiation speed
Degree, it is also possible to assemble other mechanism, for the adaptive air-cooled passage of battery modules group 2 or the cold passage of liquid of different quantities of heat production.
The present invention has the advantage that cooling effectiveness is high, system complexity is low and safety is high concurrently, and extensibility is strong simultaneously, cold
But mode can adjust at random according to the actual demand of product, and standardization level is high;Being different from prior art, cooling working medium does not enters
Enter Battery case 1 internal, for air blast cooling, be easily done IP67, cold for liquid, it is to completely avoid coolant to exist
The risk of Battery case 1 internal leakage, easily realizes the IP67 design of Battery case 1, saves space and cost.
In the present invention, when adopting the structure as embodiment 1, use heat pipe heat 3 at the battery mould within Battery case 1
Setting up the heat transfer path of a high speed between radiating fin 4 outside group 2 and Battery case 1, the heat produced by battery is fast
It is delivered to the radiating fin 4 outside Battery case 1 up fastly, owing to the heat transfer resistance of heat pipe heat 3 is the least, radiating efficiency
The highest, the heat radiation problem of non-uniform within Battery case 1 will be weakened, additionally, the heat of battery modules group 2 passes through heat pipe heat
3 are delivered to Battery case 1 outside, and the sealing of Battery case 1 is guaranteed, it is ensured that the IP67 design of Battery case 1.
In the present invention, it is exposed on the external naked for radiating fin 4 in air, when electric automobile travels with speed v, whole battery
Casing 1 drives radiating fin 4 to move with speed v, and radiating fin 4 exists the relative speed that size is v with the air in external environment condition
Degree, this relative velocity can strengthen the heat exchange between radiating fin 4 and air, improving heat exchanging efficiency.
Described battery modules group 2 includes the 2 row's battery modules 5 being set up in parallel, and described heat pipe heat 3 is located at 2 row's battery modules 5
Between, it is additionally provided with heat conduction glue-line 6 between described heat pipe heat 3 and any battery module 5.
In the present invention, battery modules group 2 includes the 2 row's battery modules 5 being set up in parallel, and heat pipe heat 3 is located at 2 row's batteries
Between module 5, this makes each heat pipe heat 3 can cool down 2 row's battery modules 5 simultaneously, saves space and cost, is also easy to simultaneously
Complete fixing relative to position between heat pipe heat 3 with radiating fin 4, it is ensured that radiating effect.
In the present invention, in order to reduce the thermal contact resistance on heat pipe heat 3 surface and 2 corresponding row's battery modules 5 surfaces further,
Between 2 row's battery modules 5 and heat pipe heat 3, it is respectively provided with heat conduction glue-line 6, and ensures heat pipe heat 3 by certain pretightning force, lead
Close contact between hot glue layer 6 and battery modules 5.
Outside described radiating fin 4, cladding is provided with liquid cold runner shell 7, and described arbitrary liquid cold runner shell 7 is provided with cold
But liquid entrance 8 and cooling liquid outlet 9, the coolant inlet 8 on described 2 liquid cold runner shells 7 connects cold by isocon 10
But liquid input pipe 11, the cooling liquid outlet 9 on described 2 liquid cold runner shells 7 connects coolant outlet tube by collecting pipe 12
13。
Described coolant inlet 8 and cooling liquid outlet 9 are arranged at the leading section of liquid cold runner shell 7.
In the present invention, embodiment 2 arranges liquid cold runner shell 7 for cladding outside radiating fin 4, i.e. the enforcement of the present invention
The natural air cooled pattern of example 1 can expand to the liquid chill formula of embodiment 2.
In the present invention, when adopting this kind of construction, arbitrary liquid cold runner shell 7 is provided with coolant inlet 8 and cooling
Liquid outlet 9, coolant inlet 8 is used for importing coolant and carries out cooling operations, the cooling liquid outlet 9 cooling after deriving heat exchange
Liquid.
In the present invention, the coolant inlet 8 on 2 liquid cold runner shells 7 is connected by isocon 10 has coolant to input
Pipe 11, the cooling liquid outlet 9 on 2 liquid cold runner shells 7 connects coolant outlet tube 13, i.e. coolant by collecting pipe 12 and exists
In one whole cooling procedure, sequentially flow through coolant inlet pipe 11, isocon 10, coolant inlet 8, radiating fin 4, coolant
Outlet 9, collecting pipe 12 and coolant outlet tube 13.
In the present invention, Battery case 1 both sides are adjacent to a liquid cold runner shell 7 respectively, joint place gapless, battery case
Body 1, radiating fin 4 and liquid cold runner shell 7 form two liquid cold runner, the two liquid cold runner only two openings respectively:
Coolant enters liquid cooling system by coolant inlet pipe 11, flows into two liquid cold runner shells 7, coolant through isocon 10
Being taken away by heat on radiating fin 4 when flowing through liquid cold runner shell 7, coolant flows after circulating in liquid cold runner shell 7
Enter collecting pipe 12 and through coolant outlet tube 13 effluent cooling system.
In the present invention, such a construction ensures cooling operations consistent at heat pipe heat 3 both ends, both sides cooling will not be produced
Inconsistent and affect the problem of the work of battery modules group 2, coolant may not flow into the inside of Battery case 1 simultaneously, it is ensured that
Stablizing of Battery case 1 internal medium, it is to avoid the coolant risk in Battery case 1 internal leakage, it is ensured that battery modules
The safety of group 2.
In the present invention, coolant inlet 8 and cooling liquid outlet 9 are arranged at the leading section of liquid cold runner shell 7, it is ensured that
The convenience that coolant inlet pipe 11 and coolant outlet tube 13 are arranged, it is ensured that it is reasonable that pipeline is distributed.
Outside described radiating fin 4, cladding is provided with air channel shell 14, and described arbitrary air channel shell 14 is provided with cooling wind and enters
Mouth 15 and cooling air outlet 16.
Described cooling air inlet 15 is located at the front end of air channel shell 14, and described cooling air outlet 16 is located at air channel shell 14
Rear end.
Coordinate at described cooling air outlet 16 and be provided with fan 17.
In the present invention, embodiment 3 arranges air channel shell 14 for cladding outside radiating fin 4, i.e. embodiments of the invention 1
Natural air cooled pattern can expand to the air blast cooling pattern of embodiment 3.
In the present invention, when adopting this kind of construction, arbitrary air channel shell 14 is provided with cooling air inlet 15 and cooling wind
Outlet 16, cooling air inlet 15 is used for importing cold wind and carries out cooling operations, the cooling air outlet 16 wind after deriving heat exchange.
In the present invention, Battery case 1 both sides are adjacent to an air channel shell 14 respectively, joint place gapless, Battery case
1, radiating fin 4 and air channel shell 14 form two cooling air channels, and the two cooling air channel only has two openings respectively: cool down wind
Entrance 15 and cooling air outlet 16, cooling wind flows into air channel shell 14 by cooling air inlet 15, and by cooling air outlet 16
Enter in environment.
In the present invention, in order to ensure farthest radiating fin 4 to be carried out air-cooled heat exchange, generally, cooling wind
Entrance 15 is arranged on the front end of air channel shell 14, and cooling air outlet 16 is arranged on the rear end of air channel shell 14, it is ensured that cooling wind from
The front end of air channel shell 14 flow to rear end, carries out comprehensive air-cooled heat exchange to radiating fin 4.
In the present invention, in order to ensure that cooling down wind can discharge after having carried out air-cooled heat exchange smoothly, therefore go out at cooling wind
It has been equipped with fan 17, it is ensured that the efficiency of heat radiation at mouth 16.
A kind of mode selecting method of the chiller of electrokinetic cell system heat pipe fin, described mode selecting method bag
Include following steps:
Step 1.1: outside described electrokinetic cell system exists from battery, sequentially through heat-conducting silica gel sheet, battery modules
The main heat-transfer path of shell, heat conduction glue-line, heat pipe heat and radiating fin;There is heat-transfer path, described heat-transfer path in described heat pipe heat 3
Including first path, the second path, the 3rd path and the 4th path, described first path and the second paths in series, the described 3rd
With described second paths in series behind path and the 4th path parallel connection, described first path is that heat is from heat conduction glue-line 6 and heat pipe heat 3
Contact surface be delivered to the path in heat pipe heat 3 radial center face, described second path is that heat is at heat pipe heat 3 and radiating fin 4
Inlaying the path along heat pipe heat 3 transfers, the region beyond region, described 3rd path is that heat is in heat pipe heat 3 and heat radiation
Fin 4 is inlayed region and is delivered to the path of heat pipe heat 3 and radiating fin 4 contact surface, described 4th tunnel from heat pipe heat 3 along radial direction
Footpath is heat inlays region in heat pipe heat 3 and radiating fin 4 and is axially delivered to heat pipe heat 3 and radiating fin 4 from heat pipe heat 3
The path of contact surface;Described first path, the second path, the 3rd path heat output corresponding with the 4th path is respectively q1、q2、
q3And q4, q1=q2=q3+q4;The temperature of heat-transfer path starting point is T1, the temperature of heat-transfer path terminal is T2;
Step 1.2: set up equivalent thermal resistance model, the heat output of the heat-transfer path of described equivalent thermal resistance model is q5, q1=q2
=q3+q4=q5, the origin temp of the heat-transfer path of described equivalent thermal resistance model is T3, outlet temperature is T4, T1-T2=T3-T4;
Step 1.3: before and after setting up equivalent thermal resistance model, the thermal resistance of heat pipe heat 3 is equalSet up equivalence
Thermal resistance before thermal resistance model is RPipe, setting up the thermal resistance after equivalent thermal resistance model isWherein, δPipe
For setting up the thickness of heat pipe heat 3, λ after equivalent thermal resistance modelPipeFor setting up the heat conductivity of heat pipe heat 3 after equivalent thermal resistance model,
SPipeFor setting up the cross-sectional area of heat pipe heat 3 after equivalent thermal resistance model, due to RPipe=RPipe-Model,
Step 1.4: described radiating fin 4 exists heat-transfer path, described heat-transfer path includes the 5th path and the 6th path,
Described 5th path is the path that heat is delivered to fin 19 end face of radiating fin 4 from substrate 18 bottom surface of radiating fin 4, institute
Stating the 6th path is that heat is delivered to the path of substrate 18 end face from radiating fin 4 substrate 18 bottom surface;Set up radiating fin 4 etc.
Effect thermal resistance model, when by identical heat, sets up the temperature difference of radiating fin 4 before and after the equivalent thermal resistance model of radiating fin 4
Equal, therefore thermal resistance R of radiating fin 4 before setting up equivalent thermal resistance modelFinWith set up the heat of radiating fin 4 after equivalent thermal resistance model
Resistance RFin-ModelIt is equal,Wherein, δFinFor set up radiating fin 4 equivalent thermal resistance model after dispel the heat
The thickness of fin 4, λFinFor set up radiating fin 4 equivalent thermal resistance model after the heat conductivity of radiating fin 4, SFinFor setting up
The cross-sectional area of radiating fin 4 after the equivalent thermal resistance model of radiating fin 4,
Step 1.5: the main heat-transfer path after the equivalent thermal resistance model described in establishment step 1.2 and step 1.3 is set up collection
In parameterized 1D heat transfer model, the diabatic process of each element is described as with partial differential equation:
Cell heat transfer process:
Wherein, ρCellFor cell density, VCellFor battery
Volume, CpCellFor battery specific heat capacity, TCellFor battery temperature,For the heating power of battery, λCellFor battery heat conductivity, L1
Thickness for battery;
Heat-conducting silica gel sheet diabatic process:
Wherein, ρGlue1For leading
Hot silica gel piece density, VGlue1For heat-conducting silica gel sheet volume, CpGlue1For heat-conducting silica gel sheet specific heat capacity, TGlue1For heat-conducting silica gel sheet temperature
Degree, λGlue1For heat-conducting silica gel sheet heat conductivity, L2Thickness for heat-conducting silica gel sheet;
Battery modules 5 shell diabatic process:
Wherein, ρPlate
For battery modules 5 shell density, VPlateFor battery modules 5 enclosure volume, CpPlateFor battery modules 5 shell specific heat capacity, TPlate
For battery modules 5 skin temperature, λPlateFor battery modules 5 shell heat conductivity, L3Thickness for battery modules 5 shell;
Heat conduction glue-line 6 diabatic process:
Wherein, ρGlue2For
Heat conduction glue-line 6 density, VGlue2For heat conduction glue-line 6 volume, CpGlue2For heat conduction glue-line 6 specific heat capacity, TGlue2For heat conduction glue-line 6 temperature
Degree, λGlue2For heat conduction glue-line 6 heat conductivity, L4Thickness for heat conduction glue-line 6;
Heat pipe heat 3 diabatic process:
Wherein, ρPipeFor heat
Pipe group 3 density, VPipeFor heat pipe heat 3 volume, CpPipeFor heat pipe heat 3 specific heat capacity, TPipeFor heat pipe heat 3 temperature, λPipeFor heat pipe
Organize 3 heat conductivitys, L5Thickness for heat pipe heat 3;
Radiating fin 4 diabatic process:
Wherein, ρFinClose for radiating fin 4
Degree, VFinFor radiating fin 4 volume, CpFinFor radiating fin 4 specific heat capacity, TFinFor radiating fin 4 temperature, h is heat convection system
Number, AFinThe area contacted with cooling working medium for radiating fin 4 before setting up equivalent thermal resistance model, TfFor cooling working medium temperature;
In above partial differential equation, t is the time, and A is cross-sectional area, and x is the coordinate on heat transfer direction.
Step 1.6: calculation procedure 1.5, solves different heat convection system with heating power, the cooling working medium temperature of battery
The battery temperatures that number is corresponding, determine the convection transfer rate h required for system according to the restriction of battery maximum temperature;Work as h
Select natural cooling scheme when=20~60w/m2-k, directly dispelled the heat by radiating fin 4, and radiating fin 4 and surrounding air
There is relative motion;As h=20~100w/m2-k, select air blast cooling heat radiation, air channel shell is set outside radiating fin 4
14;As h=500~15000w/m2-k, select liquid-cooling heat radiation, liquid cold runner shell 7 is set outside radiating fin 4.
In described step 1.3, setting up the thermal resistance before equivalent thermal resistance model isWherein, R1It is
The thermal resistance in one path, R2It is the thermal resistance in the second path, R3' it is the thermal resistance after the 3rd path and the 4th path parallel connection, the 3rd path
Thermal resistance is R3It is R with the thermal resistance in the 4th path4, thermal resistance after parallel connection d1Thickness for heat pipe heat 3
Degree, S1For the gross contact area of heat pipe heat 3 with heat conduction glue-line 6, S2For the gross area of heat pipe heat 3 cross section, S3For heat pipe heat 3 with
The gross contact area of radiating fin 4, l2It is the length in the second path, l3The degree of depth of radiating fin 4, λ is embedded for heat pipe heat 3Pipe-r
For heat pipe heat 3 heat conductivity radially, λPipe-aFor the heat conductivity that heat pipe heat 3 is axial.
In described step 1.4, setting up the thermal resistance before equivalent thermal resistance model isWherein, R5It it is the 5th tunnel
The thermal resistance in footpath, R6It is the thermal resistance in the 6th path, Wherein,
N is the number of radiating fin 4, l4For the total height of radiating fin 4, l5For the height of radiating fin 4 substrate 18, S4For radiating fin
The cross-sectional area of sheet 4 substrate 18, S5For total cross-sectional area of fin 19, λFinHeat conductivity for radiating fin 4.
In the present invention, it is delivered in surrounding air be a more complicated process by the heat that battery produces, relates to
Heat conduction, heat convection and the heat transfer problem of three kinds of forms of radiation heat transfer, dimension is also three-dimensional, due to the fortune of battery modules group 2
Trip temperature is not the highest, and radiation heat transfer can be ignored, and generally, only considers heat conduction and two kinds of heat exchange sides of heat convection
Formula.
In the present invention, the internal 3D structure of battery system is the most complex, if analyzing the diabatic process of 3D, then heat management side
The selection of case can become complicated and the time is the longest, for simplified model, quickly selects heat sink conception, can be by complicated 3D heat transfer
Problem modelling becomes the 1D heat transfer problem of lumped parameter, then calculates the cooling working medium required for battery system heat radiation, and then
Determine cooling scheme.
In the present invention, first should determine the main heat-transfer path of battery system.In the design of battery system heat management, often have
Article one, main heat-transfer path, the heat major part that battery produces is delivered in surrounding air by this paths.Cold in selection
But, during scheme, also it is to be analyzed for object with this paths, and then selects suitable cooling scheme.
In the present invention, main heat-transfer path is: the heat that battery produces is delivered to the heat-conducting silica gel sheet within battery modules 5
On, it is then passed on the shell of battery modules 5;Fill with heat conduction glue-line 6 between shell and the heat pipe heat 3 of battery modules 5, pass
The heat being delivered on the shell of battery modules 5 is delivered in heat pipe heat 3 after heat conduction glue-line 6;Heat pipe heat 3 embeds radiating fin
Sheet 4, the heat being delivered in heat pipe heat 3 is delivered on radiating fin 4 by the form of heat conduction, then by heat convection from dissipating
Hot fin 4 distributes heat in environment.
In the present invention, after determining the main heat-transfer path of battery system, second step should the main heat-transfer path of modelling.This step
Including two parts, the thermally conductive pathways of bending is become a straight heat-transfer path by thermal resistance model equivalence by the first, and it two is
By thermal resistance model, baroque parts equivalence is become the entity of tactical rule.
In the present invention, the thermally conductive pathways of bending is become a straight heat-transfer path by thermal resistance model equivalence, typically wraps
Having included the first path in step 1.1, the second path, the 3rd path and the 4th path, the heat output of this four paths is respectively
q1、q2、q3And q4, the heat output of the heat-transfer path of equivalent thermal resistance model is q5, q1=q2=q3+q4=q5;It is also desirable to protect
It is equal that card sets up the temperature difference of heat pipe heat 3 before and after equivalent thermal resistance model, and the temperature making heat-transfer path starting point is T1, heat-transfer path terminal
Temperature be T2, the origin temp of the heat-transfer path of equivalent thermal resistance model is T3, outlet temperature is T4, then T1-T2=T3-T4;Only
Guaranteed setting up before and after equivalent thermal resistance model that heat pipe heat 3 is by the case of identical heat, the temperature difference is equal, and guarantee sets up equivalence
Heat pipe heat 3 before and after thermal resistance model is the most equivalent.
In the present invention, before and after setting up equivalent thermal resistance model, the thermal resistance of heat pipe heat 3 is equalTherefore
The thermal resistance of heat pipe heat 3 before first equivalent thermal resistance model is set up in calculating.Before setting up equivalent thermal resistance model, heat pipe heat 3 is by four heat-transfer paths
Composition, every paths has the thermal resistance of its own, can be according to Fourier Heat Conduction lawDerive the table of thermal resistance
Reaching formula, wherein, q is the heat flow by heat-transfer path cross section, and λ is the heat conductivity of object, and A is the area of heat-transfer area,
For the thermograde on heat conduction direction.
In the present invention, withThe process of derivation thermal resistance is:
Several with difference scheme approximation local derviation
According to resistance=voltage drop/electric current,According to thermal resistance=temperature fall/hot-fluid (by cutting in the unit interval
The heat of face transmission), obtain thermal resistanceWherein, △ T is the temperature difference of heat-transfer path, and △ x is the length of heat-transfer path
Degree.
In the present invention, in step 1.3, setting up the thermal resistance before equivalent thermal resistance model isWherein, R1
For the thermal resistance of first path, R2It is the thermal resistance in the second path, R3' it is the thermal resistance after the 3rd path and the 4th path parallel connection, the 3rd tunnel
The thermal resistance in footpath is R3It is R with the thermal resistance in the 4th path4, thermal resistance after parallel connection d1Thickness for heat pipe heat 3
Degree, S1For the gross contact area of heat pipe heat 3 with heat conduction glue-line 6, S2For the gross area of heat pipe heat 3 cross section, S3For heat pipe heat 3 with
The gross contact area of radiating fin 4, l2It is the length in the second path, l3The degree of depth of radiating fin 4, λ is embedded for heat pipe heat 3Pipe-r
For heat pipe heat 3 heat conductivity radially, λPipe-aFor the heat conductivity that heat pipe heat 3 is axial.
In the present invention, it can thus be appreciated that before setting up equivalent thermal resistance model the thermal resistance of heat pipe heat 3 only with the hot physical property of heat pipe heat 3 and
Size is relevant, therefore, in the case of heat pipe heat 3 and mounting means thereof determine, sets up the heat of heat pipe heat 3 before equivalent thermal resistance model
Resistance determines that.
In the present invention, generally, byLearn, set up heat pipe after equivalent thermal resistance model
The cross-sectional area of group 3 is determined by the size of battery, and thickness is determined by mass conservation law, by RPipe=RPipe-Model, determine and build
The heat conductivity of heat pipe heat 3 after vertical equivalent thermal resistance modelSo far, the most successfully by the heat transfer of bending
Path modelling becomes straight heat-transfer path.
In the present invention, after the heat-transfer path of bending is become straight heat-transfer path by equivalence, need to be with by thermal resistance model
Baroque parts equivalence is become the entity of tactical rule, for battery, heat-conducting silica gel sheet, heat conduction glue-line 6 and battery mould
The shell these four element of group 5, their profile comparison rule, it is not necessary to special handling;But for radiating fin 4, then
Need its equivalence to be become the entity of rule by thermal resistance model.
In the present invention, before the equivalent thermal resistance model setting up radiating fin 4, radiating fin 4 on main heat transfer direction by two
Bar heat-transfer path is in parallel, and these two articles of heat-transfer paths are the 5th path and the 6th path respectively, and wherein, the 5th path is that heat is from dissipating
Substrate 18 bottom surface of hot fin 4 is delivered to the path of fin 19 end face of radiating fin 4, and the 6th path is that heat is from radiating fin
4 substrate 18 bottom surfaces are delivered to the path of substrate 18 end face;After setting up the equivalent thermal resistance model of radiating fin 4, radiating fin 4 becomes
One regular shape.In order to ensure that setting up the radiating fin 4 before and after the equivalent thermal resistance model of radiating fin 4 has identical heat
Mechanical characteristic, when by identical heat, sets up the temperature difference of radiating fin 4 before and after the equivalent thermal resistance model of radiating fin 4 equal,
Difference scheme thus according to Fourier heat conduction lawThe equivalent thermal resistance setting up radiating fin 4 can be derived
Before and after model, the thermal resistance of radiating fin 4 is equal, i.e. RFin=RFin-Model。
Heat in the present invention, before the equivalent thermal resistance model setting up radiating fin 4, on 4 two heat-transfer paths of radiating fin
Resistance is respectivelyWithSet up radiating fin 4 before the equivalent thermal resistance model of radiating fin 4
Thermal resistance be formed in parallel by the two thermal resistance,Thus can obtain, set up the equivalent thermal resistance model of radiating fin 4
The thermal resistance of front radiating fin 4 is the most relevant with the hot physical property of radiating fin 4 and size, therefore, at the structure and material of radiating fin 4
After determining, before setting up the equivalent thermal resistance model of radiating fin 4, the thermal resistance of radiating fin 4 determines that;Setting up radiating fin 4
Equivalent thermal resistance model after, radiating fin 4 thermal resistance isGenerally, set up radiating fin 4 etc.
After effect thermal resistance model, the cross-sectional area of radiating fin 4 is determined by the size of battery, and thickness is determined by mass conservation law, therefore
Can determine that the heat conductivity of heat pipe heat 3 after the equivalent thermal resistance model setting up radiating fin 4So far,
The most irregular element modelling is become the element of rule.
In the present invention, the 3rd step is that the 1D heat transfer model of lumped parameter is set up.When the thermal conduction resistance of solid interior is the least
When the heat exchange thermal resistance on its surface, the temperature of any moment solid interior all reaches unanimity, so that it is believed that whole solid exists
With being under same temperature in a flash.
In the present invention, by the foundation of the equivalent thermal resistance model of step 1.1~step 1.4, main heat-transfer path is curved by path
Bent, the irregular characteristic of element is become, by equivalence, the characteristic that path is straight, element is regular, on this basis, with each element for joint
Point, sets up the 1D heat transfer model of a lumped parameter to the main heat-transfer path after the foundation of equivalent thermal resistance model, each element
Diabatic process describes by partial differential equation accordingly:
Cell heat transfer process:
Heat-conducting silica gel sheet diabatic process:
Battery modules 5 shell diabatic process:
Heat conduction glue-line 6 diabatic process:
Heat pipe heat 3 diabatic process:
Radiating fin 4 diabatic process:
In the present invention, setting up 1D coordinate system along main heat-transfer path, zero is positioned at cell top end, x-axis positive direction
It is main heat transfer direction, by lumped parameter method, the temperature of the temperature solid central point of solid is represented, TCellRepresent battery
Temperature, TGlue1Represent the temperature of heat-conducting silica gel sheet, TPlateRepresent the temperature of battery modules 5 shell, TGlue2Represent heat conduction glue-line 6
Temperature, TPipeRepresent the temperature of heat pipe heat 3, TFinRepresent the temperature of radiating fin 4.
In the present invention, in the case of the initial temperature on main heat-transfer path determines, above-mentioned 6 partial differential equation simultaneous rise
Have and determine solution.For the ease of calculating, carry out depression of order by finite difference calculus and counterbalanced procedure.The most above-mentioned 6 partial differential sides
Journey can derive 6 linear equation accordingly, and these 6 linear equation have equally and determine solution.
In the present invention, for certain moment t+ △ t (t was a upper moment, and △ t is the increment on time dimension), first to electricity
Pond diabatic process solves, the most successively to heat-conducting silica gel sheet, battery modules 5 shell, heat conduction glue-line 6, heat pipe heat 3 and heat radiation
The diabatic process of fin 4 solves, and obtains the temperature value of each element on the t+ main heat-transfer path of △ t, and based on this
Solve to subsequent time iterative method, obtain the temperature value of each element on the main heat-transfer path of any instant, thus obtain sometimes
Carve the temperature value of each element on main heat-transfer path.
The solution procedure of heat transfer equation is as a example by solving cell heat transfer process:
Formula (1) describes the equation of cell heat transfer process, the increase of energy in this expression battery on the equation equal sign left side
Rate, the partial derivative of time can be approximately by temperature by difference scheme
On the right of equal sign, Section 1 is the heating power of battery, it was known that on the right of equal sign Section 2 be battery by with thermal conductive silicon
The contact surface of film passes to the heat flow of heat-conducting silica gel sheet, and this part heat flow can be approximated to be
Formula (2) and formula (3) are substituted in formula (1) and obtains
When solving the battery temperature of t+ △ t, temperature on the main heat-transfer path of t is it is known that therefore can basis
Formula (4) calculates the temperature of t+ △ t battery, can calculate heat-conducting silica gel sheet, battery modules 5 shell, heat conduction similarly
Glue-line 6, heat pipe heat 3 and the temperature of radiating fin 4, and solve to subsequent time iterative method based on this, then obtain institute
There is the temperature of each element on moment main heat-transfer path.
In the present invention, the diabatic process on main heat-transfer path can describe with system of linear equations, due in above-mentioned formula
Partial differential equations has and determines solution, and the system of linear equations that therefore they are derived also has and determines solution, 6 be derived
Linear equation has 10 independent variablees, is T respectivelyCell,TGlue1,TPlate,TGlue2,TPipe,TFin,TInit,h,Tf, typically
In the case of, when designing cooling system, the initial temperature of whole electrokinetic cell system determines that, then TInitIt is known that therefore,
Battery-heating powerConvection transfer rate h and cooling working medium temperature TfIn the case of determining, the temperature of battery can be calculated
TCell。
In the present invention, the result finally according to numerical computations selects cooling scheme.In previous step, the heating of input battery
Power, cooling working medium temperature, solve the battery temperature that different convection transfer rate is corresponding, according to the limit to battery maximum temperature
System determines the convection transfer rate h required for system;Natural cooling scheme is selected as h=20~60w/m2-k, common
In natural cooling process, convection transfer rate maximum only has 25w/m2-k, but works as electric automobile in the process of moving, radiating fin
4 exist relative motion with surrounding air, can directly be dispelled the heat in a large number by radiating fin 4;As h=20~100w/m2-k, choosing
Select air blast cooling heat radiation, air channel shell 14 is set outside radiating fin 4;As h=500~15000w/m2-k, select liquid cold scattered
Heat, arranges liquid cold runner shell 7 outside radiating fin 4;When h=20~60w/m2-k, can select certainly according to practical situation
So cooling or pattern of air blast cooling, the temperature of the cooling working medium of air blast cooling can ratio relatively low, such as, when the outer temperature in summer is
When 40 DEG C, the temperature of natural cooling working medium can only be 40 DEG C, but the temperature of air first can be cooled to 20 DEG C, so by air blast cooling
After be used for cooling down battery, such radiating effect is more preferable, and the equipment of natural cooling, energy consumption and cost are the most relatively low.Cooling dress
The pattern put determines.
The present invention solves in prior art, and the type of cooling is substantially single natural cooling, air-cooled and liquid is cold, and causes
Cannot take into account cooling effectiveness, system complexity and safety, meanwhile, the type of cooling of the prior art is fixed, does not has
There is autgmentability, the problem using a kind of refrigerating mode can only be fixed for a kind of product, by being set up in parallel in Battery case 1
Some battery modules groups 2, are equipped with heat pipe heat 3 for each battery modules group 2, and the both ends of heat pipe heat 3 pass Battery case 1
Rear connection radiating fin 4, uses heat pipe heat 3 to set up heat transfer path at a high speed, can rapidly and uniformly battery modules group 2 be produced
Raw heat is delivered to the outside of Battery case 1;Battery modules group 2 produce heat be passed to Battery case 1 outside it
After, it is possible to use this heat is delivered in external environment condition by natural wind, and radiating fin 4 is exposed in atmosphere, radiating fin 4 with
, there is relative motion with surrounding air in electric vehicle motion, the most i.e. provides cost savings, energy consumption and space, enhances again simultaneously
Heat exchange, improves radiating rate, it is also possible to assemble other mechanism, and the battery modules group 2 for different quantities of heat production is adaptive air-cooled
Passage or the cold passage of liquid, can have the advantage that cooling effectiveness is high, system complexity is low and safety is high, extensibility simultaneously concurrently
By force, the type of cooling can adjust at random according to the actual demand of product, and standardization level is high;It is different from prior art, bosher
It is internal that matter does not enter Battery case 1, and for air blast cooling, Battery case 1 is easily done IP67, cold for liquid, has been
Entirely avoid the coolant risk at Battery case 1 internal leakage, easily realize the IP67 design of Battery case 1, save sky
Between and cost, improve the safety of electrokinetic cell system.