CN106158226A - A kind of discharge coil and process for making thereof - Google Patents
A kind of discharge coil and process for making thereof Download PDFInfo
- Publication number
- CN106158226A CN106158226A CN201610742945.XA CN201610742945A CN106158226A CN 106158226 A CN106158226 A CN 106158226A CN 201610742945 A CN201610742945 A CN 201610742945A CN 106158226 A CN106158226 A CN 106158226A
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- China
- Prior art keywords
- coil
- nylon base
- anelectrode
- discharge
- insulating cement
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Electrostatic Separation (AREA)
Abstract
The invention discloses a kind of discharge coil and process for making thereof.Coil directly uses line cutting copper dish to process, and nylon base is built with nut, and coil is fixed on nylon base；Coil is integrated with the splicing of nylon base, to ensure that coil can bear bigger axial load.Coil positive electricity extremely racket-shaped and coil inside the first circle interference fit, draw from internal first circle；Negative electrode is with bolts with coil outermost turn.Coil radially has multiple louvre and is evenly distributed, and is used for improving the heat dispersion of coil.When discharge coil makes, between baffle plate and nylon base, leave gap make insulating cement flow into.Coil electrode is directly drawn by copper coin, simplifies loop construction and later stage manufacturing process；Discharge coil louvre radially, makes cooling air portion in coil fully circulate, has good thermal diffusivity.Use linear cutter coil, it is ensured that the rule of coil spiral shape and the concordance with batch loop construction size.
Description
Technical field
The present invention relates to the design of technological equipment structure and manufacturing technology, specifically, relate to a kind of discharge coil and system thereof
Make process.
Background technology
Electromagnetism loading equipemtn includes electro-magnetic forming equipment, electromagnetic rivetter and other is by coil discharge realization high speed
The equipment loaded；Discharge coil is one of key components of equipment.Most discharge coils is applied to be disc line at present
Circle.This coil is usually and forms with copper strips coiling.Coil turn-to-turn requires insulation, typically wraps up in deposited by insulating resin or glass cloth
Copper strips meets insulating requirements.Coil the most typically to bear the electric current of thousands of the most up to ten thousand amperes, and coil turn-to-turn is also
Repulsion can be produced.It addition, coil to bear relatively strong impact force.Big electric current during coil discharge can make coil produce certain heat,
Many tasks can cause coil temperature quickly to raise.And insulating resin typically requires that its working environment, less than 100 °, otherwise can
Coil insulation hydraulic performance decline is caused even to destroy.Therefore, high performance coil should have preferable heat dispersion.
Patent of invention CN101521077B discloses a kind of discharge coil for electromagnetic riveter and preparation method thereof.This discharge lines
Circle and preparation method thereof, uses the manual mode coiling being wound around copper strips, and the copper strips after winding is by bolt and is placed in coil
Square nut on shell connects, and carries out sealant pouring and sealing.During actual manufacture, coil case is imbedded square knuckle nut,
Being connected by bolt and copper strip joint, this connected mode structure is complicated, and when coil is built in by during to this thump
Square nut on shell can loosen, and causes joint to go wrong.Due to the manual mode poor stability being wound around, cause a collection of system
The stability of coil made is poor；When copper strips thickness is more than or equal to 2mm, manual it is wound around highly difficult, and easily occurs that what copper strips fractureed shows
As.Coil encapsulates copper strips, connector box shell with insulating resin after being wound around.Coil improves line only by central punch mode
The thermal diffusivity of circle, thermal diffusivity is poor, the phenomenon that coil temperature is too high and causes coil to destroy often occurs.
Summary of the invention
In order to avoid coil insulation, the weak heat-dissipating of prior art existence, temperature is too high and causes coil destruction and joint easy
The problem loosened, the present invention proposes a kind of discharge coil and process for making thereof.The electrode of discharge coil is directly from coil
Innermost circle is drawn with outmost turns, simplifies loop construction.Use linear cutter mode that copper dish is directly processed into coil, can solve
The most manual winding cannot realize the problem that big thickness copper strips is wound around, and also can guarantee that with batch loop construction size completely the same.
The technical solution adopted for the present invention to solve the technical problems is: discharge coil includes coil, nylon base, spiral shell
Plug, dead ring, anelectrode, negative electrode, described coil is step circular ring structure, uses line cutting mode to the processing of copper dish
Becoming, coil is fixed on nylon base, coil step radially has groove, is used for placing and compressing anelectrode；Coil circumference
It is evenly equipped with multiple through hole, for the heat radiation of intensifier coil；Described nylon susceptor surface has counter sink, is used for putting into nut, plug screw
For trapezoidal revolving body, it is used for blocking the nylon big end of susceptor surface counter sink, has multiple nut in nylon base, for discharge coil
Connection fix, fix for the connection drawing joint and discharge coil, the boss at nylon base center and hub of a spool through hole
For matched in clearance；Described positive electricity extremely racket-shaped, dead ring is enclosed within the big end of coil step, and anelectrode and coil step small end were
Being full of cooperation, negative electrode is spirally connected with the outer ring of coil, has dead ring between anelectrode and coil, for ensureing the axle of electrode and coil
To distance.
A kind of process using described making discharge coil, it is characterised in that comprise the following steps:
Step 1. material surface processes；Select red copper disk material, remove greasy dirt and the oxide layer on surface；
Step 2. makes strap coil；Multiple through hole radially processed by copper dish, carries out linear cutter and becomes coil, unhairing
Thorn；
Step 3. installs anelectrode；Dead ring is sleeved on the big end of coil step, and anelectrode is sleeved on coil step small end,
Opening at the small end of riveting platform rank, compresses anelectrode, is welded and fixed；
Step 4. installs coil and nylon base；Nut is put into nylon base counter sink, blocks blend compounds with plug screw
Water seal is dead；Coil and the nylon base of positively charged pole are installed, spacing by nylon base central boss, anelectrode is put into nylon
In base facing groove；
Step 5. installs negative electrode；Carry out being spirally connected and being welded with scolding tin by negative electrode and coil outer ring；Bearing of installation
Electrode and anelectrode 4 angle are 70～80 °；
Step 6. pours into a mould front preparation；Pin and baffle plate are installed, the pin of coating lubricating oil is put in coil louvre, anti-
Only insulating cement flows into；Baffle plate is installed, is enclosed within nylon base big end stand rank, snarl baffle plate and nylon base junction with adhesive plaster,
Prevent insulating cement from spilling from side；
Step 7. pours into insulating cement；Being poured slowly in coil by insulating cement, insulating cement overflows and covers coil；
Step 8. evacuation；The coil pouring into insulating cement is put into evacuation in vacuum extractor, and observation is treated in coil exhausted
When edge glue surface no longer has bubble to emerge, stop evacuation, take out coil glue；
Step 9. is dried；Coil is put into baking oven, takes out after insulating cement is fully cured；
Step 10. later stage processes；Take off baffle plate, take out pin plug in louvre, clear up the insulating cement that coil surface overflows, complete
Become the making of coil.
Beneficial effect
A kind of discharge coil of present invention proposition and process for making thereof；Coil is by using linear cutter to copper dish
Form, be fixed on nylon base and be integrated, to ensure that coil can bear bigger axial load with the splicing of nylon base.Nylon
It is embedded with nut in base, fixes for coil.Anelectrode is racket type, and coil inside the first circle interference fit, from internal the
One circle is drawn, and negative electrode is with bolts with coil outermost turn.Coil radially has multiple louvre, improves the heat radiation of coil
Performance.Electrode is directly drawn with outmost turns from the innermost circle of coil, simplifies loop construction.
Discharge coil of the present invention and process for making thereof；Coil directly uses the line cutting mode to the processing of copper dish, can
By the thickness of design requirement processing coil, overcome manual winding and cannot realize the winding of big thickness copper strips and be wound around copper strips one by hand
The problem of cause property difference.
The baffle plate of coil and nylon base leave certain interval, in order to insulating cement flows into.Owing to coil electrode directly passes through
Copper coin is drawn, and simplifies loop construction and later stage manufacturing process；Discharge coil radially has thermal vias, empty for coil inside
Gas fully circulates, and efficiently solves the problem that electric discharge temperature rise is fast.
Accompanying drawing explanation
With embodiment, one discharge coil of the present invention and process for making thereof are made the most below in conjunction with the accompanying drawings
Describe in detail bright.
Fig. 1 is discharge coil schematic diagram of the present invention.
Fig. 2 is discharge coil structural representation of the present invention.
Fig. 3 is the anelectrode schematic diagram of discharge coil of the present invention.
Fig. 4 is the nylon base schematic diagram of discharge coil of the present invention.
Fig. 5 is the coil of the present invention.
Fig. 6 is the plug screw of the present invention.
In figure:
1. coil 2. nylon base 3. dead ring 4. anelectrode 5. baffle plate 6. plug screw 7. negative electrode
Detailed description of the invention
The present embodiment is a kind of discharge coil and process for making thereof.
Refering to Fig. 1～Fig. 6, this example discharge coil is by coil 1, nylon base 2, plug screw 6, dead ring 3, anelectrode 4, negative
Electrode 7 and baffle plate 5 form；Wherein, coil 1 is step circular ring structure, by using linear cutter to form on copper dish, and coil
1 is fixed on nylon base 2, coil 1 step radially has groove, is used for compressing and rivetting anelectrode；Coil 1 radially adds
Work has multiple through hole, for the heat radiation of intensifier coil 1.Nylon base 2 Surface Machining has counter sink, is used for putting into nut；Plug screw 6
For trapezoidal revolving body, it is used for blocking the nylon base 2 surface big end of counter sink, the boss at nylon base center and hub of a spool through hole
For matched in clearance, in nylon base 2, there is multiple nut, fix for drawing the connection of joint and discharge coil.Anelectrode 4 is ball
Clapping shape structure, dead ring 3 is enclosed within the coil 1 big end of step, anelectrode 4 and coil 1 step small end elastic conjunction, negative electrode 7 and line
The outer ring of circle 1 is spirally connected；Dead ring 3 it is separated with, to ensure the axial distance of electrode and coil between anelectrode 4 and coil 1.
The process made for discharge coil is: this example discharge coil selects red copper disk material, and to surface
Greasy dirt and oxide layer are purged processing；Coil outer diameter is designed as Φ 90mm, and single turn copper strips thickness is 2mm, and turn-to-turn is away from for 1mm.
Coil is fixed on nylon base, and nylon base external diameter is Φ 100mm, and center-hole diameter is Φ 18mm.Hub of a spool bore dia
For Φ 22mm, 8 circles are cut in the processing of copper dish.
First uniform processing φ 3 through hole in copper dish circumference, between holes, angle is 60 °, and the position of processing through hole is avoided
The installation site of negative electrode 7, then carries out linear cutter and becomes coil 1.Anelectrode 4 is racket-shaped, first by dead ring 3 before assembling
Being enclosed within the coil 1 big end of step, anelectrode 4 and coil 1 step small end are elastic conjunction, then step small end opening part riveting are put down,
Complete the fabrication and installation of anelectrode 4.Nylon base 2 Surface Machining has three counter sinks, and the nut of 3 M6 is imbedded nylon respectively
In the macropore of base 2 counter sink, burying and block counter sink macropore with plug screw 6 the most afterwards, blend compounds water seal is dead.
The endoporus of coil 1 and nylon base 2 boss are matched in clearance, and after installation, racket-shaped anelectrode 4 just imbeds nylon
In base 2 facing groove.Negative electrode 7 uses brass screw be connected and be welded with coil 1 outer ring, has both ensured that negative electrode 7 is with coil 1 even
Connect intensity, also ensure that electric conductivity.Between negative electrode 7 and the anelectrode 4 of installation, angular range is 70 ° to 80 °.
Prepare 6 a length of 38mm, the pin of a diameter of 3mm, insert after coating lubricating oil in the louvre of coil 1, prevent
Insulating cement envelope real louvre during cast.Being enclosed within the big end stand rank of nylon base 2 with baffle plate 5 before Jiao Zhu, anelectrode 4 lacks from baffle plate 5
Extend out at Kou.With adhesive tape, with nylon base 2 junction, baffle plate 5 being wound around sealing, when preventing from pouring into a mould, insulating cement is from connecting gap
Place flows out.
Insulating cement is slowly poured in coil 1, until insulating cement covers coil 1, when insulating cement is poured into from coil-end
Cast is stopped time at face 3～5mm.Coil 1 after cast is put into vacuum machine and is extracted vacuum, it is seen that insulating cement end face constantly has
Bubble is emerged, and in time stopping producing bubble, takes out coil 1 and puts into dehydrator drying.After 24 hours, coil 1 is taken out, insulation
After adhesive curing, take off baffle plate 5 and the pin in louvre.Coil end face processing cart is put down, completes the making that discharge coil makes.
Carry out voltage tester.Discharge cable is connected respectively the anelectrode 4 of discharge coil, negative electrode 7, adding at 1000V
Carry under voltage, through load test more than 3000 times, carry out detecting the discharge coil life-span, complete test.
Claims (2)
1. a discharge coil, it is characterised in that: include coil, nylon base, plug screw, dead ring, anelectrode, negative electrode, institute
Stating coil is step circular ring structure, uses line cutting mode to process copper dish, and coil is fixed on nylon base, coil
Radially have groove on step, be used for placing and compressing anelectrode；Coil circumference is evenly equipped with multiple through hole, for intensifier coil
Heat radiation；Described nylon susceptor surface has counter sink, is used for putting into nut, and plug screw is trapezoidal revolving body, is used for blocking nylon base
The big end of surface counter sink, has multiple nut in nylon base, the connection for discharge coil is fixed, and is used for drawing joint and electric discharge
The connection of coil is fixed, and the boss at nylon base center and hub of a spool through hole are matched in clearance；Described positive electricity extremely racket-shaped,
Dead ring is enclosed within the big end of coil step, and anelectrode and coil step small end are interference fit, and negative electrode is spirally connected with the outer ring of coil,
Dead ring is had, for ensureing the axial distance of electrode and coil between anelectrode and coil.
2. the process making discharge coil used described in claim 1, it is characterised in that comprise the following steps:
Step 1. material surface processes；Select red copper disk material, remove greasy dirt and the oxide layer on surface；
Step 2. makes strap coil；Multiple through hole radially processed by copper dish, carries out linear cutter and becomes coil, deburring；
Step 3. installs anelectrode；Dead ring is sleeved on the big end of coil step, and anelectrode is sleeved on coil step small end, and riveting is put down
Opening at step small end, compresses anelectrode, is welded and fixed；
Step 4. installs coil and nylon base；Nut is put into nylon base counter sink, blocks blend compounds water seal with plug screw
Extremely；Coil and the nylon base of positively charged pole are installed, spacing by nylon base central boss, anelectrode is put into nylon base
In facing groove；
Step 5. installs negative electrode；Carry out being spirally connected and being welded with scolding tin by negative electrode and coil outer ring；The negative electrode of installation
It it is 70～80 ° with anelectrode 4 angle；
Step 6. pours into a mould front preparation；Pin and baffle plate are installed, the pin of coating lubricating oil are put in coil louvre, prevents absolutely
Edge glue flows into；Baffle plate is installed, is enclosed within nylon base big end stand rank, snarl baffle plate and nylon base junction with adhesive plaster, prevent
Insulating cement spills from side；
Step 7. pours into insulating cement；Being poured slowly in coil by insulating cement, insulating cement overflows and covers coil；
Step 8. evacuation；The coil pouring into insulating cement is put into evacuation in vacuum extractor, observes and treat insulating cement in coil
When surface no longer has bubble to emerge, stop evacuation, take out coil glue；
Step 9. is dried；Coil is put into baking oven, takes out after insulating cement is fully cured；
Step 10. later stage processes；Take off baffle plate, take out pin plug in louvre, the insulating cement that cleaning coil surface overflows, complete line
The making of circle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610742945.XA CN106158226B (en) | 2016-08-26 | 2016-08-26 | A kind of discharge coil and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610742945.XA CN106158226B (en) | 2016-08-26 | 2016-08-26 | A kind of discharge coil and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN106158226A true CN106158226A (en) | 2016-11-23 |
| CN106158226B CN106158226B (en) | 2018-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610742945.XA Active CN106158226B (en) | 2016-08-26 | 2016-08-26 | A kind of discharge coil and preparation method thereof |
Country Status (1)
| Country | Link |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106710777A (en) * | 2017-03-15 | 2017-05-24 | 福州大学 | Electromagnetic forming coil structure and manufacturing method thereof |
| CN108806968A (en) * | 2018-06-16 | 2018-11-13 | 湖北博士隆科技股份有限公司 | A kind of design and production method of electromagnetism self-piercing riveting plate coil |
| CN109686561A (en) * | 2019-01-25 | 2019-04-26 | 宁波优佳流体控制设备有限公司 | A kind of production method of reactor winding |
| CN110060866A (en) * | 2019-05-30 | 2019-07-26 | 福州大学 | A kind of electromagnetic riveting coil wind and its working method |
| CN112582172A (en) * | 2020-12-17 | 2021-03-30 | 安徽沃华电力设备有限公司 | Composite insulating cylinder, current limiter and processing technology thereof |
| CN116978690A (en) * | 2023-08-14 | 2023-10-31 | 常州敏杰电器有限公司 | Manufacturing process of coil iron core assembly of elevator band-type brake |
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| CN101521077A (en) * | 2008-11-28 | 2009-09-02 | 西北工业大学 | Discharge coil for electromagnetic riveter and production method thereof |
| CN104779029A (en) * | 2015-04-24 | 2015-07-15 | 福州大学 | Double-layer coil for electromagnetic formation and manufacturing method of double-layer coil |
| CN104841840A (en) * | 2015-04-24 | 2015-08-19 | 福州大学 | Portable double-coil electromagnetic riveting device |
| CN105761900A (en) * | 2016-04-25 | 2016-07-13 | 福州大学 | Electromagnetic riveting coil and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2001095207A (en) * | 1999-09-22 | 2001-04-06 | Oopakku Kk | Flat commutator and method for manufacture thereof |
| CN101521077A (en) * | 2008-11-28 | 2009-09-02 | 西北工业大学 | Discharge coil for electromagnetic riveter and production method thereof |
| CN104779029A (en) * | 2015-04-24 | 2015-07-15 | 福州大学 | Double-layer coil for electromagnetic formation and manufacturing method of double-layer coil |
| CN104841840A (en) * | 2015-04-24 | 2015-08-19 | 福州大学 | Portable double-coil electromagnetic riveting device |
| CN105761900A (en) * | 2016-04-25 | 2016-07-13 | 福州大学 | Electromagnetic riveting coil and manufacturing method thereof |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106710777A (en) * | 2017-03-15 | 2017-05-24 | 福州大学 | Electromagnetic forming coil structure and manufacturing method thereof |
| CN106710777B (en) * | 2017-03-15 | 2018-05-04 | 福州大学 | A kind of electro-magnetic forming loop construction and preparation method thereof |
| CN108806968A (en) * | 2018-06-16 | 2018-11-13 | 湖北博士隆科技股份有限公司 | A kind of design and production method of electromagnetism self-piercing riveting plate coil |
| CN109686561A (en) * | 2019-01-25 | 2019-04-26 | 宁波优佳流体控制设备有限公司 | A kind of production method of reactor winding |
| CN110060866A (en) * | 2019-05-30 | 2019-07-26 | 福州大学 | A kind of electromagnetic riveting coil wind and its working method |
| CN110060866B (en) * | 2019-05-30 | 2024-01-26 | 福州大学 | Coil winding device for electromagnetic riveting and working method thereof |
| CN112582172A (en) * | 2020-12-17 | 2021-03-30 | 安徽沃华电力设备有限公司 | Composite insulating cylinder, current limiter and processing technology thereof |
| CN112582172B (en) * | 2020-12-17 | 2022-09-27 | 安徽沃华电力设备有限公司 | Composite insulating cylinder, current limiter and processing technology of composite insulating cylinder |
| CN116978690A (en) * | 2023-08-14 | 2023-10-31 | 常州敏杰电器有限公司 | Manufacturing process of coil iron core assembly of elevator band-type brake |
| CN116978690B (en) * | 2023-08-14 | 2024-01-02 | 常州敏杰电器有限公司 | Manufacturing process of coil iron core assembly of elevator band-type brake |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106158226B (en) | 2018-02-09 |
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Effective date of registration: 20210205 Address after: Room 411, block B, innovation building, xigongda, 127 Youyi West Road, Xi'an, Shaanxi 710072 Patentee after: Shaanxi Dagong Xuhang Electromagnetic Technology Co.,Ltd. Address before: 710072 No. 127 Youyi West Road, Shaanxi, Xi'an Patentee before: Northwestern Polytechnical University |
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