CN106153171A - A kind of roller-way heat send many square billets remote auto to weigh counting point furnace system and method - Google Patents
A kind of roller-way heat send many square billets remote auto to weigh counting point furnace system and method Download PDFInfo
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- CN106153171A CN106153171A CN201610778057.3A CN201610778057A CN106153171A CN 106153171 A CN106153171 A CN 106153171A CN 201610778057 A CN201610778057 A CN 201610778057A CN 106153171 A CN106153171 A CN 106153171A
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- weighing
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- weigh
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- square billet
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/40—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups with provisions for indicating, recording, or computing price or other quantities dependent on the weight
- G01G19/42—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups with provisions for indicating, recording, or computing price or other quantities dependent on the weight for counting by weighing
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mathematical Physics (AREA)
- Theoretical Computer Science (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
A kind of roller-way heat of present invention disclosure send many square billets remote auto to weigh counting point furnace system and a method, including weighing apparatus, weighing instrument, switch, capture card, LED screen, remote control unit, DVR, photographic head and weighing counting terminal;Described switch is connected with capture card, LED screen, DVR, remote control unit and weighing terminal count signal respectively;Weighing apparatus is arranged on scene, and logical is connected with weighing instrument signal, and weighing instrument is connected with capture card signal.By a series of technological transformations to existing long-range square billet weightometer number system such as the control logic closely fusions of the push control system of calculating, weightometer number system and square billet automatically of the judgement of stability of scale, weighing counting process optimization, square billet number on improvement square billet, fully achieve the weighing of unmanned automation remote and a counting point stove that roller-way heat send the production line last time to weigh many square billets.Production efficiency of the present invention is high, and square billet conveying is fast, and the heat waste that square billet roller-way heat is sent is little.
Description
Technical field
The present invention relates to a kind of roller-way heat send many square billets remote auto to weigh counting point furnace system and method.
Background technology
At present, the roller-way heat of most domestic iron and steel enterprise send square billet to weigh and counting point stove is taked is all on-the-spot artificial
Weighing and counting point stove mode, i.e. necessary in production scene place arranges stoichiometric point, installs measuring equipment and other auxiliary
Accredit special messenger after facility and carry out the mode of operation on duty at the scene.The object once weighed only has a square billet, and counting point stove is also
Confirm and record by manually carrying out.
And although the most built roller-way heat send square billet remote meter system to achieve the target of long-distance metering,
But in most cases, it is still desirable to the gauger in long-distance metering management and control hall watches video monitoring in real time or carries out language
Sound call could be grasped square billet and weigh on-the-spot practical situation, thus completes precise and counting point stove, owing to lacking science
Stability judging method, the most anti-repeat the measure of weighing etc., gauger need nonetheless remain for remotely being monitored, weigh, counting
Several points of stoves, and the object once weighed only has a square billet, causes employee's production efficiency low, and square billet conveying is slow, square billet roller
The problem such as heat waste that road heat is sent is big.
Summary of the invention
In order to overcome existing roller-way heat to send the deficiency of square billet Weighing system or method, the present invention provides a kind of roller-way heat to send
Many square billets remote auto weighs counting point furnace system and method, it is achieved roller-way heat send many square billets remote auto to weigh and counting point
Stove, thus save human resources, improve production efficiency, reduce energy resource consumption.
The present invention is realized by following technical proposal: a kind of roller-way heat send many square billets remote auto to weigh counting point stove system
System, including weighing apparatus, weighing instrument, switch, capture card, LED screen, remote control unit, DVR, photographic head and
Weigh counting terminal;
Described switch is respectively with capture card, LED screen, DVR, remote control unit and weighing terminal count signal even
Connect;Weighing apparatus is arranged on scene, and logical is connected with weighing instrument signal, and weighing instrument is connected with capture card signal.
Described remote control unit is connected with signal lights, square billet push control system signal respectively.
Described DVR is connected with power amplifier, pick up and photographic head respectively.
Described power amplifier is connected with sound column.
Described weighing is additionally provided with signal acquisition module, weighing counting processing module, logic judgment module, number in counting terminal
According to sending module and counting rule storehouse;Signal acquisition module is connected with logic judgment module, and logic judgment module counts with weighing
Processing module connects, and weighs counting processing module and is connected with data transmission blocks and counting rule storehouse respectively;
Described signal acquisition module is for being sent to logic judgment module module by the weight data of weighing apparatus, weighing instrument;
Weighing counting order, after judgement meets automatic weighing count condition, is sent to weightometer by described logic judgment module
Number processing module;
The described counting processing module that weighs, for the weight information of corresponding theory rice from counting rule library inquiry, calculates this weighing side
The number of base;
Described data transmission blocks for being sent respectively to DVR, remote control unit and LED screen by count information;
Described counting rule storehouse is used for stored count Rule Information, it is provided that the automatic basis of system.
Described weighing apparatus, weighing instrument, switch, capture card, LED screen, remote control unit, signal lights, power amplifier, sound column,
Pick up, DVR, photographic head are commercial products.
Another object of the present invention is to provide a kind of roller-way heat to send many square billets remote auto to weigh counting point stove method, profit
Many square billets remote auto is sent to weigh counting point furnace system, through following each step by above-mentioned roller-way heat:
(1) scale on square billet: many square billets are controlled roller transport device by square billet push control system and push on weighing apparatus;
(2) judgement of stability: weighing instrument reads the weighing results of weighing apparatus and exports weighing results to capture card, capture card general's title
Weight result is continuously sent to weigh counting terminal after switch is converted into network signal;Weigh the letter in counting terminal
The weight signal of acquisition is transferred to logic judgment module by number acquisition module, and logic judgment module is full according to the conditional judgment set
After foot automatic weighing count condition, it is sent to weigh counting processing module by weighing counting order;
(3) square billet weighs counting: weighs counting processing module and automatically extracts the square billet information that an operation has generated, such as stove
Number, grade of steel etc., and information corresponding theory rice weight information from counting rule library inquiry according to weather report, calculate this and weigh square billet
Number;Count information is submitted to data transmission blocks, and count information is sent respectively by data transmission blocks again through switch
To DVR, remote control unit and LED screen, LED screen display weighs count information, thus allows production scene grasp in real time
Weighing count information, audio signal is sent to power amplifier by DVR, and passes through sound by power amplifier after audio signal amplification
Post plays back, and completes automatic voice playing and reminds, remote control unit control signal lamp bright light, and the side of sending instructions to simultaneously
Base push control system, square billet push control system completes the propelling movement of square billet;Roller-way heat send many square billets remote auto to weigh counting
Divide furnace system to be then in next time and weigh counting waiting state;Gauger is when remotely weighing, it is possible to use pick up is remotely
Operative employee's intercommunication that metering hall is on-the-spot with weight house, photographic head is for the practical situation that weighs of long-range monitoring site.
The logic judgment module of described step (2) meets automatic weighing count condition according to the conditional judgment set and refers to patrol
Collect judge module and judge whether square billet reaches to weigh stablizing of counting on weighing apparatus by the stable degree of assessment weight signal
Condition, after the number of times that weight signal poll is stable reaches the number of times set, system just will be considered that square billet is steady on weighing apparatus
Fixed, meet automatic weighing count condition.
The forecast information of described step (3) includes the information such as heat (batch) number, number, standard, specification.
The theoretical rice weight information of described step (3) includes weighing the information such as gross weight, square billet length, theoretical meter Chong.
The count information of described step (3) include heat (batch) number, this weigh weight, when forehearth cumulative weight, this number, when
Forehearth accumulated count etc..
For preventing from repeating to weigh, system weightometer can not be directly entered next round and weigh counting but temporary transient after counting up to into
Being in suspended state, system can be passed through the weight signal of continuous poll weighing instrument and then judge whether square billet plays scale, once
Be polled to instrument and weigh less than the reset weight of setting, then system thinks that square billet has played scale, but the heat on roller-way send square billet by
May also repeat upper scale in various odjective causes such as productions, therefore system also needs the judgement of next link, i.e. pushing equipment
Action judges: weight resets and judges by rear, and system also can be believed by the action of remote control unit continuous poll pushing equipment
Number, once the propelling movement signal of pushing equipment sends, then system think weighed square billet played scale and roller-way heat see off,
Weightometer number system will be in and weigh counting waiting state next time.
Advantage that the present invention possesses and effect: by improve the judgement of stability of scale on square billet, weigh counting process optimization,
Automatically the calculating of square billet number, weightometer number system are a series of with the control logic closely fusion of the push control system of square billet etc.
Technological transformation to existing long-range square billet weightometer number system, fully achieves roller-way heat and send the production line last time to weigh many sides
The unmanned automation remote of base weighs and counting point stove.Production efficiency of the present invention is high, and square billet conveying is fast, and square billet roller-way heat is sent
Heat waste little.
Accompanying drawing explanation
Fig. 1 is that roller-way heat of the present invention send many square billets remote auto to weigh the structural representation of counting point furnace system;
Fig. 2 is to weigh the modular structure schematic diagram in counting terminal.
Detailed description of the invention
Send once many square billets weightometer number flow process complete on production line for specific embodiment to this with roller-way heat below
Bright it is described further.
Include weighing apparatus 6, weighing instrument 5 as it can be seen, roller-way heat send many square billets remote auto to weigh counting point furnace system, hand over
Change planes 1, capture card 4, LED screen 7, remote control unit 9, DVR 8, photographic head 13 and weigh counting terminal 2;Institute
State switch 1 respectively with capture card 4, LED screen 7, DVR 8, remote control unit 9 and weighing counting terminal 2 signal even
Connect;Weighing apparatus 6 is arranged on scene, and logical is connected with weighing instrument 5 signal, and weighing instrument 5 is connected with capture card 4 signal;Remotely control
Unit 9 processed is connected with signal lights 10, square billet push control system 3 signal respectively;DVR 8 respectively with power amplifier 12, pickup
Device 14 and photographic head 13 connect;Power amplifier 12 is connected with sound column 11.
Described weighing is additionally provided with signal acquisition module 15, weighing counting processing module 17, logical judgment mould in counting terminal 2
Block 16, data transmission blocks 19 and counting rule storehouse 18;Signal acquisition module 15 is connected with logic judgment module 16, logical judgment
Module 16 is connected with weighing counting processing module 17, weighs counting processing module 17 and advises with data transmission blocks 19 and counting respectively
Then storehouse 18 connects;
Described signal acquisition module 15 for being sent to logic judgment module 16 mould by the weight data of weighing apparatus 6, weighing instrument 5
Block;Weighing counting order, after judgement meets automatic weighing count condition, is sent to weigh by described logic judgment module 16
Counting processing module 17;The described counting processing module 17 corresponding theory rice for inquiring about from counting rule storehouse 18 that weighs heavily is believed
Breath, calculates this number weighing square billet;Described data transmission blocks 19 is for being sent respectively to HD recording by count information
Machine 8, remote control unit 9 and LED screen 7;Described counting rule storehouse 18 is for stored count Rule Information, it is provided that system is counted automatically
Calculate foundation.
Described weighing apparatus 6, weighing instrument 5, switch 1, capture card 4, LED screen 7, remote control unit 9, signal lights 10, merit
Put 12, sound column 11, pick up 14, DVR 8, photographic head 13 are commercial products.
Utilizing above-mentioned roller-way heat to send many square billets remote auto weighing counting point furnace system to carry out roller-way heat send many square billets long-range
Automatic weighing counting point stove method, through following each step:
(1) scale on square billet: many square billets are controlled roller transport device by square billet push control system 3 and push on weighing apparatus 6;
(2) judgement of stability: weighing instrument 5 reads the weighing results of weighing apparatus 6 and exports weighing results to capture card 4, capture card 4
Continuously it is sent to weighing results after switch 1 is converted into network signal weigh counting terminal 2;Weigh counting terminal
The weight signal of acquisition is transferred to logic judgment module 16 by the signal acquisition module 15 in 2, and logic judgment module 16 is according to setting
Fixed conditional judgment meets automatic weighing count condition and refers to that logic judgment module 16 is by assessing the stable degree of weight signal
Judge whether square billet reaches to weigh the steady-state conditions of counting on weighing apparatus 6, when the number of times that weight signal poll is stable reaches to set
After fixed number of times, system just will be considered that square billet is stable on weighing apparatus 6, meets automatic weighing count condition, weighing is counted
Order is sent to weigh counting processing module 17;
(3) square billet weighs counting: weighs counting processing module 17 and automatically extracts the square billet information that an operation has generated, such as stove
Number, grade of steel etc., and information (heat (batch) number, number, standard, specification etc.) corresponding theory from counting rule storehouse 18 is inquired about according to weather report
Rice weight information (weighs gross weight, square billet length, theoretical meter Chong etc.), calculates this number weighing square billet;By count information (stove
Number, this weigh weight, when forehearth cumulative weight, this number, when forehearth accumulated count etc.) submit to data transmission blocks
19, count information is sent respectively to DVR 8, remote control unit 9 and through switch 1 by data transmission blocks 19 again
LED screen 7, LED screen 7 display weighs count information, thus allows production scene grasp and weigh count information, DVR 8 in real time
Audio signal is sent to power amplifier 12, and is played back by sound column 11 after audio signal amplification by power amplifier 12, complete language
Sound plays prompting, remote control unit 9 control signal lamp 10 bright light automatically, and sends instructions to square billet push control system simultaneously
3, square billet push control system 3 completes the propelling movement of square billet;Roller-way heat send many square billets remote auto weighing counting point furnace system then to locate
Counting waiting state is weighed in next time;Gauger is when remotely weighing, it is possible to use pick up 14 long-distance metering hall with
Operative employee's intercommunication that weight house is on-the-spot, photographic head 13 is for the practical situation that weighs of long-range monitoring site.
For preventing from repeating to weigh, system weightometer can not be directly entered next round and weigh counting but temporary transient after counting up to into
Being in suspended state, system can be passed through the weight signal of continuous poll weighing instrument and then judge whether square billet plays scale, once
Be polled to instrument and weigh less than the reset weight of setting, then system thinks that square billet has played scale, but the heat on roller-way send square billet by
May also repeat upper scale in various odjective causes such as productions, therefore system also needs the judgement of next link, i.e. pushing equipment
Action judges: weight resets and judges by rear, and system also can be believed by the action of remote control unit continuous poll pushing equipment
Number, once the propelling movement signal of pushing equipment sends, then system think weighed square billet played scale and roller-way heat see off,
Weightometer number system will be in and weigh counting waiting state next time.
Those of ordinary skill in the art can carry out various expansion to the present invention on the basis of understanding foregoing invention content
Exhibition, changes and improvements, the technical scheme that all employing equivalents or equivalent transformation are obtained, all fall within protection scope of the present invention
Within.
Claims (10)
1. a roller-way heat send many square billets remote auto to weigh counting point furnace system, it is characterised in that: include weighing apparatus, weighing instrument
Table, switch, capture card, LED screen, remote control unit, DVR, photographic head and weighing counting terminal;
Described switch is respectively with capture card, LED screen, DVR, remote control unit and weighing terminal count signal even
Connect;Weighing apparatus is arranged on scene, and logical is connected with weighing instrument signal, and weighing instrument is connected with capture card signal.
Roller-way heat the most according to claim 1 send many square billets remote auto to weigh counting point furnace system, it is characterised in that: institute
State remote control unit to be connected with signal lights, square billet push control system signal respectively.
Roller-way heat the most according to claim 1 send many square billets remote auto to weigh counting point furnace system, it is characterised in that: institute
State DVR to be connected with power amplifier, pick up and photographic head respectively.
Roller-way heat the most according to claim 3 send many square billets remote auto to weigh counting point furnace system, it is characterised in that: institute
State power amplifier to be connected with sound column.
Roller-way heat the most according to claim 1 send many square billets remote auto to weigh counting point furnace system, it is characterised in that: institute
State and weighing counting terminal is additionally provided with signal acquisition module, weigh counting processing module, logic judgment module, data transmission blocks
With counting rule storehouse;Signal acquisition module is connected with logic judgment module, and logic judgment module connects with weighing counting processing module
Connect, weigh counting processing module and be connected with data transmission blocks and counting rule storehouse respectively;
Described signal acquisition module is for being sent to logic judgment module module by the weight data of weighing apparatus, weighing instrument;
Weighing counting order, after judgement meets automatic weighing count condition, is sent to weightometer by described logic judgment module
Number processing module;
The described counting processing module that weighs, for the weight information of corresponding theory rice from counting rule library inquiry, calculates this weighing side
The number of base;
Described data transmission blocks for being sent respectively to DVR, remote control unit and LED screen by count information;
Described counting rule storehouse is used for stored count Rule Information, it is provided that the automatic basis of system.
6. sending many square billets remote auto to weigh counting point furnace system according to described roller-way heat arbitrary in claim 1-5, it is special
Levy and be: described weighing apparatus, weighing instrument, switch, capture card, LED screen, remote control unit, signal lights, power amplifier, sound column, pick up
Sound device, DVR, photographic head are commercial products.
7. roller-way heat send many square billets remote auto to weigh a counting point stove method, utilizes arbitrary described roller in claim 1-5
Road heat send many square billets remote auto to weigh counting point furnace system, through following each step:
(1) scale on square billet: many square billets are controlled roller transport device by square billet push control system and push on weighing apparatus;
(2) judgement of stability: weighing instrument reads the weighing results of weighing apparatus and exports weighing results to capture card, capture card general's title
Weight result is sent to weigh counting terminal after switch is converted into network signal;Weigh the signal acquisition module in counting terminal
The weight signal of acquisition is transferred to logic judgment module, and logic judgment module meets automatic weighing according to the conditional judgment set
After count condition, it is sent to weigh counting processing module by weighing counting order;
(3) square billet weighs counting: weighs counting processing module and automatically extracts the square billet information that an operation has generated, and root
According to forecast information corresponding theory rice weight information from counting rule library inquiry, calculate this number weighing square billet;Counting is believed
Breath submits to data transmission blocks, and count information is sent respectively to DVR, remote through switch by data transmission blocks again
Process control unit and LED screen, LED screen display weighs count information, and audio signal is sent to power amplifier, and passes through by DVR
Power amplifier is played back by sound column after audio signal being amplified, and completes automatic voice playing and reminds, and remote control unit controls letter
Signal lamp bright light, and send instructions to square billet push control system simultaneously, square billet push control system completes the propelling movement of square billet;Roller-way
Heat is sent many square billets remote auto to weigh counting point furnace system and is then in weighing counting waiting state next time;Gauger is in long-range mistake
During pound, it is possible to use operative employee's intercommunication that pick up is on-the-spot with weight house in long-distance metering hall, photographic head is existing for remotely monitoring
The practical situation that weighs of field.
Roller-way heat the most according to claim 7 send many square billets remote auto to weigh counting point stove method, it is characterised in that: institute
State the logic judgment module of step (2) to meet automatic weighing count condition according to the conditional judgment set and refer to logic judgment module
Judge whether square billet reaches to weigh the steady-state conditions of counting on weighing apparatus by the stable degree of assessment weight signal, work as weight
After the stable number of times of signal poll reaches the number of times set, system just will be considered that square billet is stable on weighing apparatus, meets automatically
Weightometer said conditions.
Roller-way heat the most according to claim 7 send many square billets remote auto to weigh counting point stove method, it is characterised in that: institute
The forecast information stating step (3) includes heat (batch) number, number, standard, specification;Theoretical rice weight information includes that weighing gross weight, square billet are long
Degree, theoretical meter Chong.
Roller-way heat the most according to claim 7 send many square billets remote auto to weigh counting point stove method, it is characterised in that:
The count information of described step (3) include heat (batch) number, this weigh weight, when forehearth cumulative weight, this number, when forehearth add up
Number.
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Cited By (3)
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CN111896091A (en) * | 2020-07-31 | 2020-11-06 | 广东昆仑信息科技有限公司 | Driving weighing system and method |
CN112284508A (en) * | 2020-10-28 | 2021-01-29 | 宁波市镇海力冠机械有限公司 | Method and system for removing accumulated error related to product metering |
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CN112284508A (en) * | 2020-10-28 | 2021-01-29 | 宁波市镇海力冠机械有限公司 | Method and system for removing accumulated error related to product metering |
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Application publication date: 20161123 |