CN106152769B - A kind of lamp cap automatic mounting machine - Google Patents
A kind of lamp cap automatic mounting machine Download PDFInfo
- Publication number
- CN106152769B CN106152769B CN201610507574.7A CN201610507574A CN106152769B CN 106152769 B CN106152769 B CN 106152769B CN 201610507574 A CN201610507574 A CN 201610507574A CN 106152769 B CN106152769 B CN 106152769B
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- CN
- China
- Prior art keywords
- fluorescent tube
- lamp cap
- guiding
- tong arm
- hot
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/10—Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/02—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in the whole or part of a circle
Abstract
The embodiment of the invention discloses a kind of lamp cap automatic mounting machines, including lamp cap installing mechanism and drying mechanism, the lamp cap installing mechanism includes transfer mechanical arm and lead aligning guide, the lead aligning guide includes tong arm, and the two sides of the tong arm are respectively equipped with the first guiding mechanism and the second guiding mechanism；The drying mechanism includes fluorescent tube charging and discharging mechanism, tube rotation mechanism and fluorescent tube heating mechanism.The present invention is accurately penetrated the lead of fluorescent tube in the pin of lamp cap by mutually matched lamp cap installing mechanism and drying mechanism, and be automatically performed lamp cap and fluorescent tube is coupled work；Then accurate local heating is carried out to lamp cap, solidifies the glue between lamp cap and fluorescent tube quickly, whole process is not necessarily to manual intervention, can be seamlessly connected with fluorescent tube production line, meet the needs of fluorescent tube integration produces automatically.
Description
Technical field
The present invention relates to a kind of installation of LED lamp tube machinery more particularly to a kind of lamp cap automatic mounting machines.
Background technique
In LED lamp tube production technology, need to fix lamp cap and fluorescent tube by glue adhesion.Due to the lead position in fluorescent tube
It is uncertain for setting, when lamp cap and fluorescent tube are coupled, it is necessary to accurately penetrate lead in the pin of fluorescent tube.Existing method
It is lamp cap by machine automatization gluing, then manually lead is penetrated in the pin of fluorescent tube, lamp cap is packed into the end of fluorescent tube by the way
Portion.This method needs a large amount of manpowers, and the through-hole diameter in pin is small, is easy to influence wire kink when manually penetrating
Stable product quality.
After lamp cap and fluorescent tube installation, existing method is that it is allowed to solidify at normal temperature, using the method lamp cap glue
Setting time is long, and needs to be equipped with dedicated solidification room, and occupied space is big, is unable to satisfy assembly line quantity-produced demand.
In order to shorten setting time, someone takes heating treatment to solidification room, and this method needs to consume mass energy, and whole liter
Temperature can have an impact the service life of the electronic component in fluorescent tube, be unfavorable for the quality management of product.
Summary of the invention
The technical problem to be solved by the embodiment of the invention is that a kind of lamp cap automatic mounting machine is provided, it can be by fluorescent tube
Lead accurately penetrates in the pin of lamp cap, and be automatically performed lamp cap and fluorescent tube is coupled work；Then lamp cap is carried out accurate
Local heating, solidify the glue between lamp cap and fluorescent tube quickly, whole process be not necessarily to manual intervention, can be seamless with fluorescent tube production line
Connection, meets the needs of fluorescent tube integration produces automatically.
In order to solve the above-mentioned technical problem, the embodiment of the invention provides a kind of lamp cap automatic mounting machines, including lamp cap to pacify
Mounting mechanism and drying mechanism,
Lamp cap installing mechanism:
Including transferring mechanical arm and lead aligning guide,
The lead aligning guide includes tong arm, and the two sides of the tong arm are respectively equipped with the first guiding mechanism and the second guiding
Mechanism, first guiding mechanism and the second guiding mechanism are used to the guiding of the lead on fluorescent tube；Wherein the second guiding mechanism
Guiding accuracy be greater than the first guiding mechanism, the guide range of the first guiding mechanism is greater than the second guiding mechanism；
The transfer mechanical arm is installed in the end of fluorescent tube for grabbing and transferring lamp cap；
The lead aligning guide is used for the pin pair of the lead of fluorescent tube and lamp cap in lamp cap and fluorescent tube installation process
Just；
Drying mechanism:
Including fluorescent tube charging and discharging mechanism, tube rotation mechanism and fluorescent tube heating mechanism,
The fluorescent tube charging and discharging mechanism includes the fluorescent tube for being transplanted on fluorescent tube one by one in the tube rotation mechanism
Expect pawl, and for fluorescent tube to be removed to and is transplanted on the fluorescent tube blanking pawl on chain；The tube rotation mechanism includes circumferential
Symmetrical bulb holder holders, the bulb holder holders can be elastic；The fluorescent tube heating mechanism includes being distributed in institute
The hot-blast spray nozzle of tube rotation mechanism two sides is stated, the hot-blast spray nozzle is connect with hot air pipe.
As an improvement of the above scheme, the tong arm includes the first tong arm and second of opening and closing of capable of cooperating
Tong arm.
As an improvement of the above scheme, first guiding mechanism includes set on its of first tong arm or the second tong arm
One of on guiding fixture block, the guiding fixture block be equipped with card slot；Non- the first tong arm or second equipped with the guiding fixture block
Tong arm is equipped with guide stop block.
As an improvement of the above scheme, second guiding mechanism includes being symmetrically set in first tong arm and the second tong arm
On accurate guide pad, the front end of the accurate guide pad is equipped with to protrude into the taper convex block in lamp cap, the taper convex block
Mating surface be equipped with cone tank.
As an improvement of the above scheme, the end of the cone tank is equipped with straight line and corrects slot；It was installed in lamp cap and fluorescent tube
Cheng Zhong, first guiding mechanism and fluorescent tube are to just, and the pin of the straight line correction slot and lamp cap is to just.
As an improvement of the above scheme, the tong arm is articulated on Mobile base, the Mobile base can oscilaltion and
It is moved between lamp cap and fluorescent tube.
As an improvement of the above scheme, the tube rotation mechanism can be rotated integrally around scheduled shaft；The hot wind
The side of nozzle face lamp cap is arranged；The end face of the bulb holder holders is equipped with pin fixing groove.
As an improvement of the above scheme, the bulb holder holders are connect with slide bar, and the slide bar is equipped with elastic reset machine
Structure, the slide bar end are equipped with guiding piece.
As an improvement of the above scheme, the fluorescent tube feeding pawl and fluorescent tube blanking pawl are respectively symmetrically set to tube rotation mechanism
Feeding end and discharging end, they are articulated on base, and can turn over by fulcrum of hinge joint, until with bulb holder holders
Rotational trajectory is tangent.
As an improvement of the above scheme, the arrangement of the hot-blast spray nozzle includes quick bringing-up section and steady bringing-up section, described
Quick bringing-up section is set to after quick bringing-up section close to fluorescent tube feed end, the steady bringing-up section；In the quick bringing-up section, institute
Hot-blast spray nozzle predetermined distance is stated to be symmetrical arranged；In the steady bringing-up section, the hot-blast spray nozzle is staggered, ipsilateral heat
The distance of wind nozzle is twice of the hot-blast spray nozzle distance in quick bringing-up section.
The implementation of the embodiments of the present invention has the following beneficial effects:
Lamp cap installing mechanism of the invention is by lead aligning guide by fluorescent tube in the installation process of lamp cap and fluorescent tube
The pin of lead and lamp cap is to just, and the lead aligning guide includes tong arm, and the two sides of the tong arm are respectively equipped with the first guiding
Mechanism and the second guiding mechanism guarantee the smooth to just of lead and pin, by drawing for fluorescent tube by the correction of two-stage aligning guide
Line accurately penetrates in the pin of lamp cap, is automatically performed the work that is coupled of lamp cap and fluorescent tube, and installation accuracy is high, and speed is fast, section
It saves labor costs.
Drying mechanism of the invention realizes lamp cap by fluorescent tube charging and discharging mechanism, tube rotation mechanism and fluorescent tube heating mechanism
Accurate local heating, solidify the glue between lamp cap and fluorescent tube quickly, whole process be not necessarily to manual intervention, can be with fluorescent tube production line
Seamless connection, meets the needs of fluorescent tube integration produces automatically.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of lamp cap installing mechanism of the invention；
Fig. 2 is the structural schematic diagram at another visual angle of lamp cap installing mechanism of the invention；
Fig. 3 is the working principle diagram of lamp cap installing mechanism of the invention；
Fig. 4 is the overall structure diagram of drying mechanism of the invention；
Fig. 5 is the structural schematic diagram of fluorescent tube charging and discharging mechanism of the invention；
Fig. 6 is the structural schematic diagram of fluorescent tube heating mechanism of the invention；
Fig. 7 is the structural schematic diagram at another visual angle of fluorescent tube heating mechanism of the invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing
Step ground detailed description.Only this is stated, the present invention occurs in the text or will occur up, down, left, right, before and after, it is inside and outside etc. just
Position word is not to specific restriction of the invention only on the basis of attached drawing of the invention.
Lamp cap is mounted on lamp tube end by lamp cap installing mechanism by the present invention, guarantees the lead of fluorescent tube from the pin of lamp cap
It is pierced by.It is fixed on lamp cap on fluorescent tube the glue flash baking between lamp cap and fluorescent tube by drying mechanism after being installed.
As shown in Figure 1-Figure 3, the lamp cap installing mechanism includes transfer mechanical arm (being not drawn into figure) and lead to positive machine
Structure, the lead aligning guide include tong arm (1a, 1b), and the tong arm (1a, 1b) is articulated on Mobile base 2, the Mobile base 2
It oscilaltion and can be moved between lamp cap and fluorescent tube.The two sides of the tong arm (1a, 1b) are respectively equipped with the first Guiding machine
Structure 3 and the second guiding mechanism 4, first guiding mechanism 3 and the second guiding mechanism 4 are used to the guiding of the lead on fluorescent tube；
Wherein the guiding accuracy of the second guiding mechanism 4 is greater than the first guiding mechanism 3, and the guide range of the first guiding mechanism 3 is greater than second
Guiding mechanism 4.The transfer mechanical arm 1 is installed in the end of fluorescent tube for grabbing and transferring lamp cap；The lead is to just
Mechanism is used for the pin of the lead of fluorescent tube and lamp cap in lamp cap and fluorescent tube installation process to just.
The present invention drawing the lead of fluorescent tube and lamp cap in the installation process of lamp cap and fluorescent tube by lead aligning guide
For foot to just, the lead aligning guide includes tong arm (1a, 1b), and the two sides of the tong arm (1a, 1b) are respectively equipped with the first guiding
Mechanism 3 and the second guiding mechanism 4 guarantee the smooth to just of lead and pin, by fluorescent tube by the correction of two-stage aligning guide
Lead accurately penetrates in the pin of lamp cap, is automatically performed the work that is coupled of lamp cap and fluorescent tube, and installation accuracy is high, and speed is fast,
Save human cost.
In lamp cap and fluorescent tube installation process, first guiding mechanism 3 and fluorescent tube to just, second guiding mechanism with
The pin of lamp cap is to just.
Wherein, the tong arm (1a, 1b) includes can cooperate the first tong arm 1a and the second tong arm of opening and closing
1b.First guiding mechanism 3 includes the guiding fixture block on one of the first tong arm 1a or the second tong arm 1b
31, the guiding fixture block 31 is equipped with card slot 32；On non-the first tong arm 1a or the second tong arm 1b equipped with the guiding fixture block 31
Equipped with guide stop block 33.When to positive starting, the first tong arm 1a and the second tong arm 1b are close to each other, the card slot of the guiding fixture block 31
32 cooperate with wire contacts and with the guide stop block 33, and lead is moved to the depths of the card slot 32.
Second guiding mechanism 4 includes the accurate guide pad being symmetrically set on the first tong arm 1a and the second tong arm 1b
41, the front end of the accurate guide pad 41 is equipped with to protrude into the taper convex block 42 in lamp cap, the cooperation of the taper convex block 42
Face is equipped with cone tank 43.The end of the cone tank 43 is equipped with straight line and corrects slot 44.In lamp cap and fluorescent tube to after just, lead passes through
First guiding mechanism 3 to just, front end will be fallen into cone tank 43, transfer mechanical arm 1 at this time and drive lamp cap mobile to fluorescent tube,
The lead aligning guide moves.Due to making straight line correction slot 44 and drawing in the 42 deep enough lamp cap of energy of taper convex block
Foot abuts, and after lead is moved to straight line correction slot 44 with cone tank 43, by the correction of straight line correction slot 44, makes itself and pin
Through-hole to just, then with the movement of the lead aligning guide, lead stretches out from straight line correction slot 44 and enters pin
In through-hole.Lead aligning guide accelerates mobile to fluorescent tube at this time, is detached from lamp cap, then opens tong arm (1a, 1b), then whole
Space is conceded in decline, the connection for lamp cap and fluorescent tube, and lamp cap, which is taken advantage of a situation, is packed into the end of fluorescent tube.Lamp cap and fluorescent tube are installed.
As shown in Figure 4-Figure 7, the drying mechanism includes fluorescent tube charging and discharging mechanism 5, tube rotation mechanism 6 and fluorescent tube heating
Mechanism 7, the fluorescent tube charging and discharging mechanism 5 include the fluorescent tube for being transplanted on fluorescent tube one by one in the tube rotation mechanism 6
Expect pawl 51, and for fluorescent tube to be removed to and is transplanted on the fluorescent tube blanking pawl 52 on chain；The tube rotation mechanism 6 can
Rotated integrally around scheduled shaft comprising circumferential symmetrical bulb holder holders 61, the bulb holder holders 61 can before
After stretch；The fluorescent tube heating mechanism 7 includes the hot-blast spray nozzle 71 for being distributed in 6 two sides of tube rotation mechanism, the hot wind
Nozzle 71 is connect with hot air pipe 72.The side of the 71 face lamp cap of hot-blast spray nozzle is arranged.
The present invention realizes the accurate of lamp cap by fluorescent tube charging and discharging mechanism 5, tube rotation mechanism 6 and fluorescent tube heating mechanism 7
Local heating solidifies the glue between lamp cap and fluorescent tube quickly, and whole process is not necessarily to manual intervention, can be with the seamless company of fluorescent tube production line
It connects, meets the needs of fluorescent tube integration produces automatically.
Preferably, the fluorescent tube feeding pawl 51 and fluorescent tube blanking pawl 52 are respectively symmetrically set to the feeding of tube rotation mechanism 6
End and discharging end, they are articulated on base 8, and can turn over by fulcrum of hinge joint, until the rotation with bulb holder holders 61
Turn trajectory tangential.The end face of the bulb holder holders 61 is equipped with pin fixing groove 611.The bulb holder holders 61 connect with slide bar 62
It connects, the slide bar 62 is equipped with flexible restoring organ 63, and 62 end of slide bar is equipped with guiding piece 64.
It should be noted that the fluorescent tube feeding pawl 51 catches fluorescent tube when fluorescent tube is from transmission line to predetermined position,
Fluorescent tube is moved up；When fluorescent tube, which follows, moves to tangent with the rotational trajectory of bulb holder holders 61 on fluorescent tube feeding pawl 51, guiding piece
64 are pulled outward, and drive bulb holder holders 61 to be displaced outwardly by slide bar 62, concede space for fluorescent tube feeding, since fluorescent tube moves
Pin is horizontal during sending, and pin is just with pin fixing groove 611 to just at this time, and guiding piece 64 is released, elastic reset
Mechanism 63 drives bulb holder holders 61 to reset, and pin is caught in pin fixing groove 611, guarantees the rotation of lamp cap in drying course
Angle can be accurately controlled.
In order to use the hot-blast spray nozzle 71 of same specification to realize different heating effects, the arrangement packet of the hot-blast spray nozzle 71
Quick bringing-up section and steady bringing-up section are included, the quick bringing-up section is set to quick close to fluorescent tube feed end, the steady bringing-up section
After bringing-up section.In the quick bringing-up section, 71 predetermined distance of hot-blast spray nozzle is symmetrical arranged；At this stage,
Hot-blast spray nozzle 71 quickly and evenly heats lamp cap, and the glue in lamp cap is made to rapidly increase to setting temperature from normal temperature state；Institute
It states in steady bringing-up section, the hot-blast spray nozzle 71 is staggered, and the distance of ipsilateral hot-blast spray nozzle 71 is in quick bringing-up section
Twice of 71 distance of hot-blast spray nozzle heats the two sides of lamp cap staggeredly, temperature is controlled by increasing the distance of hot-blast spray nozzle 71
In predetermined setting temperature, guarantee that glue is heated evenly, improves adhesion reliability.
Above disclosed is only a preferred embodiment of the present invention, cannot limit the power of the present invention with this certainly
Sharp range, therefore equivalent changes made in accordance with the claims of the present invention, are still within the scope of the present invention.
Claims (9)
1. a kind of lamp cap automatic mounting machine, which is characterized in that including lamp cap installing mechanism and drying mechanism,
Lamp cap installing mechanism:
Including transferring mechanical arm and lead aligning guide,
The lead aligning guide includes tong arm, and the two sides of the tong arm are respectively equipped with the first guiding mechanism and the second Guiding machine
Structure, first guiding mechanism and the second guiding mechanism are used to the guiding of the lead on fluorescent tube；Wherein second guiding mechanism
Guiding accuracy is greater than the first guiding mechanism, and the guide range of the first guiding mechanism is greater than the second guiding mechanism；
The transfer mechanical arm is installed in the end of fluorescent tube for grabbing and transferring lamp cap；
The lead aligning guide is used for the pin of the lead of fluorescent tube and lamp cap in lamp cap and fluorescent tube installation process to just；
Drying mechanism:
Including fluorescent tube charging and discharging mechanism, tube rotation mechanism and fluorescent tube heating mechanism,
The fluorescent tube charging and discharging mechanism includes the fluorescent tube feeding pawl for being transplanted on fluorescent tube one by one in the tube rotation mechanism,
And for fluorescent tube to be removed to and is transplanted on the fluorescent tube blanking pawl on chain；The tube rotation mechanism includes circumferential symmetrical point
The bulb holder holders of cloth, the bulb holder holders can be elastic；The fluorescent tube heating mechanism includes being distributed in the fluorescent tube
The hot-blast spray nozzle of rotating mechanism two sides, the hot-blast spray nozzle are connect with hot air pipe；
The arrangement of the hot-blast spray nozzle includes quick bringing-up section and steady bringing-up section, and the quick bringing-up section is fed close to fluorescent tube
End, the steady bringing-up section are set to after quick bringing-up section；In the quick bringing-up section, the hot-blast spray nozzle predetermined distance
It is symmetrical arranged；
In the steady bringing-up section, the hot-blast spray nozzle is staggered, and the distance of ipsilateral hot-blast spray nozzle is in quick bringing-up section
Twice of hot-blast spray nozzle distance.
2. lamp cap automatic mounting machine as described in claim 1, which is characterized in that the tong arm includes the opening that can cooperate
With the first tong arm and the second tong arm of closure.
3. lamp cap automatic mounting machine as claimed in claim 2, which is characterized in that first guiding mechanism includes set on described
Guiding fixture block on one of first tong arm or the second tong arm, the guiding fixture block are equipped with card slot；It is non-to be equipped with described lead
Guide stop block is equipped with to the first tong arm of fixture block or the second tong arm.
4. lamp cap automatic mounting machine as claimed in claim 2, which is characterized in that second guiding mechanism includes being symmetrically set in
The front end of accurate guide pad on first tong arm and the second tong arm, the accurate guide pad is equipped with convenient for protruding into lamp cap
The mating surface of taper convex block, the taper convex block is equipped with cone tank.
5. lamp cap automatic mounting machine as claimed in claim 4, which is characterized in that corrected equipped with straight line the end of the cone tank
Slot；In lamp cap and fluorescent tube installation process, to just, the straight line correction slot and lamp cap draw for first guiding mechanism and fluorescent tube
Foot is to just.
6. lamp cap automatic mounting machine as described in claim 1, which is characterized in that the tong arm is articulated on Mobile base, described
Mobile base oscilaltion and can move between lamp cap and fluorescent tube.
7. lamp cap automatic mounting machine as described in claim 1, which is characterized in that the tube rotation mechanism can be around scheduled
Shaft rotates integrally；The side of the hot-blast spray nozzle face lamp cap is arranged；The end face of the bulb holder holders is fixed equipped with pin
Slot.
8. lamp cap automatic mounting machine as described in claim 1, which is characterized in that the bulb holder holders are connect with slide bar, institute
Slide bar is stated equipped with flexible restoring organ, the slide bar end is equipped with guiding piece.
9. lamp cap automatic mounting machine as described in claim 1, which is characterized in that the fluorescent tube feeding pawl and fluorescent tube blanking pawl point
It is not symmetrically set in feeding end and the discharging end of tube rotation mechanism, they are articulated on base, and can be using hinge joint as fulcrum
It turns over, until tangent with the rotational trajectory of bulb holder holders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610507574.7A CN106152769B (en) | 2016-07-01 | 2016-07-01 | A kind of lamp cap automatic mounting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610507574.7A CN106152769B (en) | 2016-07-01 | 2016-07-01 | A kind of lamp cap automatic mounting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106152769A CN106152769A (en) | 2016-11-23 |
| CN106152769B true CN106152769B (en) | 2019-02-05 |
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ID=57351127
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610507574.7A Active CN106152769B (en) | 2016-07-01 | 2016-07-01 | A kind of lamp cap automatic mounting machine |
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| CN105390354A (en) * | 2015-12-02 | 2016-03-09 | 横店集团得邦照明股份有限公司 | Lead guiding device for lamp base installation and realization method of lead guiding device |
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| JP2009243721A (en) * | 2008-03-28 | 2009-10-22 | Mitsui Eng & Shipbuild Co Ltd | Indirect heating type rotary dryer |
| CN102969212A (en) * | 2012-11-12 | 2013-03-13 | 厦门凯格工贸有限公司 | Method for quickly assembling lamp holder of energy-saving lamp or light-emitting diode (LED) lamp |
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| Publication number | Publication date |
|---|---|
| CN106152769A (en) | 2016-11-23 |
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