CN106151430A - Ball screw device and bearing sleeve assembly thereof - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种滚珠螺杆装置及其轴承套组件。The invention relates to a ball screw device and a bearing sleeve assembly thereof.
背景技术Background technique
旋转式的滚珠螺杆为一种广泛应用在许多机械设备中的装置,其主要目的在于提供精密的传动功能,借助机械操作中的旋转运动与直线运动,进而使承载的机台或对象于直线方向上进行作动。The rotary ball screw is a device widely used in many mechanical equipments. Its main purpose is to provide precise transmission function. With the help of rotary motion and linear motion in mechanical operation, it can make the loaded machine or object move in a straight line. Action on it.
在公知技术的旋转式的滚珠螺杆中,主要包括螺杆、螺帽、多个滚珠以及轴承套。螺杆表面具有螺旋式沟槽,螺帽的内表面也具有螺旋式内沟槽,能与螺杆间形成第一滚珠通道。轴承套套设于螺帽的外周缘,而螺帽外表面具有外滚珠沟槽,并与轴承套的内滚珠沟槽形成第二滚珠通道。第一滚珠信道及第二滚珠信道均设置多个滚珠。滚珠能分别辅助螺帽与螺杆,以及轴承套与螺帽的相对转动,如此,能使旋转式滚珠螺杆承载的机械组件沿螺杆的轴向直线移动,且还因为旋转式的滚珠螺杆同时实现了旋转以及直线移动的运动行为,故提供了螺杆不固定、螺帽固定,或是螺帽不固定、螺杆固定等两种不同的设置选择。The conventional rotary ball screw mainly includes a screw, a nut, a plurality of balls and a bearing sleeve. The surface of the screw has a spiral groove, and the inner surface of the nut also has a spiral inner groove, which can form a first ball channel with the screw. The bearing sleeve is sleeved on the outer peripheral edge of the nut, and the outer surface of the nut has an outer ball groove, and forms a second ball channel with the inner ball groove of the bearing sleeve. Both the first ball channel and the second ball channel are provided with a plurality of balls. The balls can respectively assist the relative rotation between the nut and the screw, and the bearing sleeve and the nut. In this way, the mechanical components carried by the rotary ball screw can move linearly along the axial direction of the screw, and because the rotary ball screw simultaneously realizes The movement behavior of rotation and linear movement provides two different setting options: the screw is not fixed, the nut is fixed, or the nut is not fixed, and the screw is fixed.
然而目前套设于轴承套中的滚珠保持器中具有数个圆形孔,此圆形孔即为固定滚动钢珠的定位孔,而其是采用线切割及CNC铣床对铝合金等金属薄片加工制成的。然而这种制造方式,过程中需经过四轴数值控制CNC铣床以及线切割放电加工,加工步骤繁杂,制造成本较高。特别是对于具有倒拔模斜度的构型,CNC铣床很难加工,然而如果采用特殊刀具进行加工,则又需负担额外成本,且对于厚度较薄的小尺寸滚珠保持器,CNC铣床不易夹持,容易产生变形,合格率较低。此外,若是采用射出成形技术以塑料材质进行制作,需额外设计径向移动的滑块,费用昂贵。而且经由射出成型的塑料材质的滚珠保持器因具有残留应力,所以变形量较大,也会降低成品合格率。而若是遇上客制化而需更改设计的情况,使用刀具加工时就需要重新规划刀具切削加工路径或者重新制作夹制具,而若使用射出成形方式制造则就需要修改模具甚至重新制造模具,两种方式均或增加所需成本。However, there are several circular holes in the ball retainer set in the bearing sleeve at present, and the circular holes are the positioning holes for fixing the rolling steel balls. into. However, in this manufacturing method, a four-axis numerical control CNC milling machine and wire-cut electric discharge machining are required in the process, and the processing steps are complicated and the manufacturing cost is relatively high. Especially for the configuration with reverse draft angle, CNC milling machine is difficult to process, but if special tools are used for processing, additional costs will be borne, and for small-sized ball cages with thinner thickness, CNC milling machine is not easy to clamp It is easy to deform, and the pass rate is low. In addition, if the injection molding technology is used to make plastic materials, it is necessary to additionally design a slider for radial movement, which is expensive. Moreover, the injection molded plastic ball cage has residual stress, so the amount of deformation is relatively large, which will also reduce the yield of finished products. However, if it is necessary to change the design due to customization, it is necessary to re-plan the cutting process path or re-make the fixture when using the cutting tool, and to modify the mold or even re-manufacture the mold if it is manufactured by injection molding. Both methods may increase the required cost.
因此,如何提供一种滚珠螺杆装置及其轴承套组件,可不需制作模具、夹制具、也不需切削加工,即可依照客户需求,变更设计制造,已成为重要课题之一。Therefore, how to provide a ball screw device and its bearing sleeve assembly, which can be changed in design and manufactured according to customer needs without making molds, fixtures, or machining, has become one of the important issues.
发明内容Contents of the invention
有鉴于上述课题,本发明的目的为提供一种滚珠螺杆装置的轴承套组件,套设于螺帽,包括:两轴承套,分别具有内定位凹槽及内滚珠沟槽,该内滚珠沟槽与该螺帽的多个外滚珠沟槽对应设置,使各该内滚珠沟槽与各该外滚珠沟槽形成一个滚珠通道;环形定位组件,夹设于该两轴承套之间,且该环形定位组件容置于该内定位凹槽;至少一个滚珠保持器,该滚珠保持器具有环状薄壁本体且为积层制造方式所制成且套设于该螺帽及这些轴承套之间,且于该环状薄壁本体上设置有多个固持部;多个滚珠,容置于这些固持部及该滚珠通道,且各固持部的周长不小于容置于其中的各滚珠的最大截面的圆周长的二分之一,以及预压调整组件,夹设于该两轴承套之间。In view of the above problems, the object of the present invention is to provide a bearing sleeve assembly of a ball screw device, which is sleeved on a nut, including: two bearing sleeves, respectively having an inner positioning groove and an inner ball groove, and the inner ball groove Corresponding to the plurality of outer ball grooves of the nut, so that each inner ball groove and each outer ball groove form a ball channel; the ring positioning component is sandwiched between the two bearing sleeves, and the ring The positioning component is accommodated in the inner positioning groove; at least one ball retainer has an annular thin-walled body and is made by a laminated manufacturing method and is sleeved between the nut and the bearing sleeves, In addition, a plurality of holding parts are arranged on the annular thin-walled body; a plurality of balls are accommodated in these holding parts and the ball channel, and the circumference of each holding part is not less than the maximum cross-section of each ball accommodated therein One-half of the circumference of the bearing sleeve and the preload adjustment assembly are sandwiched between the two bearing sleeves.
在实施例中,各固持部于径向截面上具有内凹圆锥面。In an embodiment, each holding portion has a concave conical surface on a radial section.
在实施例中,各固持部具有C形凹口,且各C形凹口包覆各滚珠的角度大于180度。In an embodiment, each holding portion has a C-shaped notch, and the angle at which each C-shaped notch covers each ball is greater than 180 degrees.
在实施例中,各C形凹口包覆各滚珠的角度为200度至270度。In an embodiment, the angle at which each C-shaped notch covers each ball is 200 degrees to 270 degrees.
在实施例中,各C形凹口具有冠状顶部及底部,该冠状顶部的径向厚度大于该底部的径向厚度。In an embodiment, each C-shaped notch has a crowned top and a bottom, the crowned top having a greater radial thickness than the bottom.
在实施例中,积层制造方式选自下列方式所组成的群组其中之一:选择性雷射烧结(Selective laser sintering,SLS)、光固化法(Stereolithgraphyapparatus,SLA)、喷墨打印法(Ink jet printing,IJP)、以及熔融挤制成形(Fused deposition modeling,FDM)。In an embodiment, the stacking method is selected from one of the following groups: selective laser sintering (Selective laser sintering, SLS), photocuring (Stereolithography apparatus, SLA), inkjet printing (Ink jet printing, IJP), and melt extrusion molding (Fused deposition modeling, FDM).
在实施例中,滚珠保持器的材质选自由尼龙(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纤维强化塑料、纳米碳管强化塑料、玻璃纤维强化塑料、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),以及聚酰亚胺(PI)所组成的群组。In an embodiment, the material of the ball cage is selected from nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastic, carbon nanotube reinforced plastic, glass fiber reinforced plastic, polyfluorinated A group consisting of divinyl (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyether ether ketone (PEEK), and polyimide (PI).
在实施例中,滚珠保持器进一步添加有氧化锆粉末、氧化铝粉末、氧化硅粉末、氮化铝粉末、氮化硅粉末、碳化硅粉末、纳米碳管、碳粉、玻璃纤维、碳纤维、碳化硅纤维,或须晶(whiskers)纤维。In an embodiment, the ball cage is further added with zirconia powder, alumina powder, silicon oxide powder, aluminum nitride powder, silicon nitride powder, silicon carbide powder, carbon nanotubes, carbon powder, glass fiber, carbon fiber, carbonized Silica fibers, or whiskers fibers.
本发明的另一目的为提供一种滚珠螺杆装置,包括:螺杆;螺帽,套设于该螺杆,且该螺帽与该螺杆间具有第一滚珠通道,该螺帽的外表面具有多个第一外滚珠沟槽;多个第一滚珠,容置于该第一滚珠通道;以及轴承套组件,包括:两轴承套,分别具有内定位凹槽及内滚珠沟槽,该内滚珠沟槽与该螺帽的这些外滚珠沟槽对应设置,使各该内滚珠沟槽与各该外滚珠沟槽形成第二滚珠通道;环形定位组件,夹设于该两轴承套之间,且该环形定位组件容置于该内定位凹槽;至少一个滚珠保持器,该滚珠保持器具有环状薄壁本体且为积层制造方式所制成且套设于该螺帽及这些轴承套之间,且于该环状薄壁本体上设置有多个固持部;多个第二滚珠,容置于这些固持部及该第二滚珠通道,且各固持部的周长不小于容置于其中的各第二滚珠的最大截面的圆周长的二分之一,及预压调整组件,夹设于该两轴承套之间。Another object of the present invention is to provide a ball screw device, comprising: a screw; a nut sleeved on the screw, and there is a first ball channel between the nut and the screw, and the outer surface of the nut has a plurality of The first outer ball groove; a plurality of first balls accommodated in the first ball channel; and the bearing sleeve assembly, including: two bearing sleeves, respectively having an inner positioning groove and an inner ball groove, and the inner ball groove Corresponding to the outer ball grooves of the nut, each of the inner ball grooves and each of the outer ball grooves form a second ball channel; the ring positioning component is sandwiched between the two bearing sleeves, and the ring The positioning component is accommodated in the inner positioning groove; at least one ball retainer has an annular thin-walled body and is made by a laminated manufacturing method and is sleeved between the nut and the bearing sleeves, And the ring-shaped thin-walled body is provided with a plurality of holding parts; a plurality of second balls are accommodated in these holding parts and the second ball channel, and the circumference of each holding part is not less than each holding part accommodated therein. One-half of the circumference length of the largest cross-section of the second ball and the preload adjusting component are sandwiched between the two bearing sleeves.
在实施例中,各固持部于径向截面上具有内凹圆锥面。In an embodiment, each holding portion has a concave conical surface on a radial section.
本发明的另一目的为提供一种滚珠螺杆装置,包括:螺杆;螺帽,套设于该螺杆,且该螺帽与该螺杆间具有第一滚珠通道,该螺帽的外表面具有多个外滚珠沟槽;多个第一滚珠,容置于这些第一滚珠通道;轴承套,套设于该螺帽,该轴承套的内侧表面至少设有内滚珠沟槽,该内滚珠沟槽与对应的该外滚珠沟槽形成第二滚珠通道;至少一个滚珠保持器,该滚珠保持器具有环状薄壁本体且为积层制造方式所制成且套设于该螺帽,且于该环状薄壁本体上设置有多个固持部;多个第二滚珠,容置于这些固持部及该第二滚珠通道,且各固持部的周长不小于容置于其中的各第二滚珠的最大截面的圆周长的二分之一。Another object of the present invention is to provide a ball screw device, comprising: a screw; a nut sleeved on the screw, and there is a first ball channel between the nut and the screw, and the outer surface of the nut has a plurality of Outer ball grooves; a plurality of first balls are accommodated in these first ball passages; a bearing sleeve is sleeved on the nut, and the inner surface of the bearing sleeve is at least provided with an inner ball groove, and the inner ball groove and The corresponding outer ball groove forms a second ball channel; at least one ball retainer, the ball retainer has a ring-shaped thin-walled body and is made by a laminated manufacturing method and is sleeved on the nut, and on the ring A plurality of holding parts are provided on the thin-walled body; a plurality of second balls are accommodated in these holding parts and the second ball channel, and the circumference of each holding part is not less than the length of each second ball accommodated therein. One-half of the circumference of the largest section.
在实施例中,各固持部具有C形凹口,且各C形凹口包覆各第二滚珠的角度大于180度。In an embodiment, each holding portion has a C-shaped notch, and an angle at which each C-shaped notch covers each second ball is larger than 180 degrees.
在实施例中,各C形凹口包覆各第二滚珠的角度为200度至270度。In an embodiment, the angle at which each C-shaped notch covers each second ball is 200 degrees to 270 degrees.
在实施例中,各C形凹口具有冠状顶部及底部,冠状顶部的径向厚度大于底部的径向厚度。In an embodiment, each C-shaped notch has a crowned top and a bottom, the crowned top having a greater radial thickness than the bottom.
在实施例中,积层制造方式选自下列方式所组成的群组其中之一:选择性雷射烧结(Selective laser sintering,SLS)、光固化法(Stereolithgraphyapparatus,SLA)、喷墨打印法(Ink jet printing,IJP)、以及熔融挤制成形(Fused deposition modeling,FDM)。In an embodiment, the stacking method is selected from one of the following groups: selective laser sintering (Selective laser sintering, SLS), photocuring (Stereolithography apparatus, SLA), inkjet printing (Ink jet printing, IJP), and melt extrusion molding (Fused deposition modeling, FDM).
在实施例中,滚珠保持器的材质选自由尼龙(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纤维强化塑料、纳米碳管强化塑料、玻璃纤维强化塑料、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),以及聚酰亚胺(PI)所组成的群组。In an embodiment, the material of the ball cage is selected from nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastic, carbon nanotube reinforced plastic, glass fiber reinforced plastic, polyfluorinated A group consisting of divinyl (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyether ether ketone (PEEK), and polyimide (PI).
在实施例中,滚珠保持器进一步添加有氧化锆粉末、氧化铝粉末、氧化硅粉末、氮化铝粉末、氮化硅粉末、碳化硅粉末、纳米碳管、碳粉、玻璃纤维、碳纤维、碳化硅纤维,或须晶(whiskers)纤维。In an embodiment, the ball cage is further added with zirconia powder, alumina powder, silicon oxide powder, aluminum nitride powder, silicon nitride powder, silicon carbide powder, carbon nanotubes, carbon powder, glass fiber, carbon fiber, carbonized Silica fibers, or whiskers fibers.
承上所述,本发明的滚珠螺杆装置及其轴承套组件,由于其滚珠保持器具有环状薄壁本体且为积层制造方式所制成,相较于传统使用CNC铣床以及线切割放电加工等加工方式,其合格率较高。同时,因环状薄壁本体上设置的多个固持部的周长不小于容置于其中的各滚珠的最大截面的圆周长的二分之一,而具有倒拔模斜度构型,若采用传统刀具或是射出成形方式进行加工,则需设计特殊刀具或额外设计径向移动的滑块,成本昂贵。而本发明采用积层制造(3D打印)方式进行制作,则可直接制出具有倒拔模斜度构型的滚珠保持器,因此成本较低。Based on the above, the ball screw device and its bearing sleeve assembly of the present invention, because the ball retainer has a ring-shaped thin-walled body and is made by an additive manufacturing method, compared with the traditional use of CNC milling machines and wire-cut electric discharge machining And other processing methods, the pass rate is higher. At the same time, because the circumference of the plurality of holding parts provided on the ring-shaped thin-walled body is not less than half of the circumference of the largest section of each ball accommodated therein, it has an inverted draft configuration, if Using traditional tools or injection molding for processing requires the design of special tools or an additional slider for radial movement, which is expensive. However, the present invention adopts the method of additive manufacturing (3D printing), so that the ball retainer with reverse draft configuration can be directly manufactured, so the cost is lower.
此外,由于本发明中的滚珠保持器更可采用塑料树酯材质进行制作,其更有重量轻、噪音低、润滑性佳等优点。In addition, since the ball cage of the present invention can be made of plastic resin, it has the advantages of light weight, low noise, and good lubricity.
附图说明Description of drawings
图1A为本发明实施例所示的滚珠螺杆装置的示意图。FIG. 1A is a schematic diagram of a ball screw device shown in an embodiment of the present invention.
图1B为图1A所示的滚珠螺杆装置的分解示意图。FIG. 1B is an exploded schematic view of the ball screw device shown in FIG. 1A .
图1C为图1A所示的滚珠螺杆装置的剖面示意图。FIG. 1C is a schematic cross-sectional view of the ball screw device shown in FIG. 1A .
图1D为图1A所示的滚珠螺杆装置的滚珠保持器的示意图。FIG. 1D is a schematic diagram of a ball cage of the ball screw device shown in FIG. 1A .
图1E为图1A所示的滚珠螺杆装置的径向剖面部份分解示意图。FIG. 1E is a partially exploded diagram of a radial section of the ball screw device shown in FIG. 1A .
图2A为本发明第二实施例的滚珠螺杆装置的示意图。FIG. 2A is a schematic diagram of a ball screw device according to a second embodiment of the present invention.
图2B为图2A所示的滚珠螺杆装置的分解示意图。FIG. 2B is an exploded schematic diagram of the ball screw device shown in FIG. 2A .
图2C为图2A所示的滚珠螺杆装置于剖面线A-A的剖面示意图。FIG. 2C is a schematic cross-sectional view of the ball screw device shown in FIG. 2A along the section line A-A.
图2D为图2A所示的滚珠螺杆装置中滚珠保持器的示意图。FIG. 2D is a schematic diagram of a ball cage in the ball screw device shown in FIG. 2A .
图2E及图2F为图2A所示的滚珠螺杆装置中另一个滚珠保持器示意图。2E and 2F are schematic diagrams of another ball cage in the ball screw device shown in FIG. 2A .
具体实施方式detailed description
以下将参照相关图式,说明依本发明优选实施例的一种滚珠螺杆装置,其中相同的组件将以相同的参照符号加以说明。A ball screw device according to a preferred embodiment of the present invention will be described below with reference to related drawings, wherein the same components will be described with the same reference symbols.
图1A为依据本发明实施例所示的滚珠螺杆装置的示意图,图1B为图1A所示的滚珠螺杆装置的分解示意图。请同时参照图1A及图1B所示,滚珠螺杆装置1包括螺杆11、螺帽12、两轴承套13a、13b、环形定位组件19、一个滚珠保持器14、预压调整组件15、多个第一滚珠16b及多个第二滚珠16a。螺杆11为圆柱状杆体,且其外表面具有沿纵轴连续缠绕的螺旋状沟槽111。螺帽12为环状柱体,其具有多个外滚珠沟槽121,且螺帽12中央具有通孔122,且螺帽12靠近通孔122的内表面具有第一内滚珠沟槽123,且第一内滚珠沟槽123的导距及槽面构型与螺杆11的螺旋状沟槽111相同或相近。当螺帽12借助通孔122套设至螺杆11上时,螺帽12的螺旋状的第一内滚珠沟槽123与螺杆11的螺旋状沟槽111能相互对应而形成第一滚珠通道。而多个第一滚珠16b则容置于第一滚珠通道中。FIG. 1A is a schematic diagram of a ball screw device according to an embodiment of the present invention, and FIG. 1B is an exploded schematic diagram of the ball screw device shown in FIG. 1A . Please refer to Figure 1A and Figure 1B at the same time, the ball screw device 1 includes a screw 11, a nut 12, two bearing sleeves 13a, 13b, an annular positioning assembly 19, a ball retainer 14, a preload adjustment assembly 15, a plurality of first A ball 16b and a plurality of second balls 16a. The screw 11 is a cylindrical rod body, and its outer surface has a helical groove 111 wound continuously along the longitudinal axis. The nut 12 is an annular cylinder with a plurality of outer ball grooves 121, and the center of the nut 12 has a through hole 122, and the inner surface of the nut 12 near the through hole 122 has a first inner ball groove 123, and The lead pitch and groove surface configuration of the first inner ball groove 123 are the same or similar to the helical groove 111 of the screw 11 . When the nut 12 is sleeved on the screw 11 through the through hole 122 , the helical first inner ball groove 123 of the nut 12 and the helical groove 111 of the screw 11 can correspond to each other to form a first ball channel. The plurality of first balls 16b are accommodated in the first ball channel.
同时参照图1A、1B,以及图1D所示,其中图1D,为图1A所示的滚珠螺杆装置的滚珠保持器14的示意图。滚珠保持器14具有环状薄壁本体且为积层制造方式所制成,且套设于螺帽12及轴承套13a、13b之间,且滚珠保持器14于环状薄壁本体上设置有多个固持部141。多个第二滚珠16a则容置于固持部141,且各固持部141的周长不小于容置于其中的各第二滚珠16a的最大截面的圆周长的二分之一。1A, 1B, and FIG. 1D, wherein FIG. 1D is a schematic diagram of the ball retainer 14 of the ball screw device shown in FIG. 1A. The ball retainer 14 has an annular thin-walled body and is made by a laminated manufacturing method, and is sleeved between the nut 12 and the bearing sleeves 13a, 13b, and the ball retainer 14 is provided with a ring-shaped thin-walled body. a plurality of holding parts 141 . A plurality of second balls 16a are accommodated in the holding portion 141 , and the circumference of each holding portion 141 is not less than half of the circumference of the largest section of each second ball 16a accommodated therein.
在本实施例中,如图1D所示,是以各固持部141为封闭型葫芦孔保持器为例示。因滚珠保持器14具有葫芦状圆弧形套孔构型的固持部141,故可供第二滚珠16a套入嵌结组合,使滚珠保持器利用大包覆角度的构型的固持部141提供各第二滚珠16a稳固定位组合。且因为葫芦状圆弧形套孔构型的固持部141具有局部变形能力,使得第二滚珠16a能够轻易的嵌入滚珠保持器14的固持部141中。In this embodiment, as shown in FIG. 1D , it is taken as an example that each holding portion 141 is a closed gourd hole holder. Because the ball retainer 14 has the retaining portion 141 in the gourd-shaped arc-shaped hole configuration, the second ball 16a can be nested into the embedded combination, so that the ball retainer can use the retaining portion 141 with a large covering angle to provide Each second ball 16a is stably positioned and combined. And because the retaining portion 141 of the gourd-shaped arc-shaped hole configuration has local deformation capability, the second ball 16 a can be easily inserted into the retaining portion 141 of the ball retainer 14 .
而滚珠保持器14所采用的积层制造方式则可为下列方式其中之一:选择性雷射烧结(Selective laser sintering,SLS)、光固化法(Stereolithgraphyapparatus,SLA)、喷墨打印法(Ink jet printing,IJP)、或是熔融挤制成形(Fused deposition modeling,FDM)。而滚珠保持器14的材质可为尼龙(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纤维强化塑料、纳米碳管强化塑料、玻璃纤维强化塑料、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),或是聚酰亚胺(PI),或是上述材料的任意组合。The lamination manufacturing method adopted by the ball cage 14 can be one of the following methods: selective laser sintering (Selective laser sintering, SLS), photocuring (Stereolithography apparatus, SLA), inkjet printing (Ink jet printing). printing, IJP), or melt extrusion molding (Fused deposition modeling, FDM). The material of the ball cage 14 can be nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastics, carbon nanotube reinforced plastics, glass fiber reinforced plastics, polyvinyl fluoride ( PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyether ether ketone (PEEK), or polyimide (PI), or any combination of the above materials.
此外,为了提升滚珠保持器14的耐磨性与润滑性以增加其使用寿命,可采用复合材料加以制作,亦即在制造滚珠保持器14时进一步添加有陶瓷粉末(例如:氧化锆粉末、氧化铝粉末、氧化硅粉末、氮化铝粉末、氮化硅粉末、碳化硅粉末、纳米碳管)或是石墨粉、碳粉、固体润滑剂等润滑性材质。此外,为加强滚珠保持器14的结构强度,亦可添加玻璃纤维、碳纤维、碳化硅纤维,或须晶(whiskers)纤维。In addition, in order to improve the wear resistance and lubricity of the ball cage 14 to increase its service life, composite materials can be used to make it, that is, ceramic powder (such as: zirconia powder, oxide Aluminum powder, silicon oxide powder, aluminum nitride powder, silicon nitride powder, silicon carbide powder, carbon nanotubes) or graphite powder, carbon powder, solid lubricant and other lubricating materials. In addition, in order to enhance the structural strength of the ball cage 14 , glass fibers, carbon fibers, silicon carbide fibers, or whiskers fibers may also be added.
图1C为图1A所示的滚珠螺杆装置的剖面示意图,请同时参考图1A至图1C所示。轴承套13a、13b分别套设于螺帽12的两侧,螺帽12具有多个外滚珠沟槽121,在本实施例中,螺帽12具有二外滚珠沟槽121,而轴承套13a、13b分别具有第二内滚珠沟槽131a、131b,且环绕方式、导距以及沟槽之构型系与外滚珠沟槽121相对应,以在轴承套13a、13b套设于螺帽12时,第二内滚珠沟槽131a、131b能与外滚珠沟槽121形成第二滚珠通道,以供容置多个第二滚珠16a,使螺帽12能相对于轴承套13a、13b旋转。外滚珠沟槽121之形成方向是与螺杆11的轴向相互垂直,当然,在其它实施方案中,外滚珠沟槽121也可以相对于螺杆11的轴向倾斜而具有夹角的方式设置,本发明在此不限。FIG. 1C is a schematic cross-sectional view of the ball screw device shown in FIG. 1A . Please also refer to FIG. 1A to FIG. 1C . The bearing sleeves 13a, 13b are sleeved on both sides of the nut 12 respectively, and the nut 12 has a plurality of outer ball grooves 121. In this embodiment, the nut 12 has two outer ball grooves 121, and the bearing sleeves 13a, 13b respectively has second inner ball grooves 131a, 131b, and the configuration of the surrounding way, guide distance and grooves is corresponding to the outer ball groove 121, so that when the bearing sleeves 13a, 13b are sleeved on the nut 12, The second inner ball grooves 131a, 131b and the outer ball grooves 121 can form a second ball channel for accommodating a plurality of second balls 16a so that the nut 12 can rotate relative to the bearing sleeves 13a, 13b. The forming direction of the outer ball groove 121 is perpendicular to the axial direction of the screw rod 11. Of course, in other embodiments, the outer ball groove 121 can also be arranged in an inclined manner relative to the axial direction of the screw rod 11 with an included angle. The invention is not limited here.
此外,如图1C所示,如前所述,第二滚珠通道为螺杆11与螺帽12之间滚珠循环通道的主要部分,容置有多个第二滚珠16a(图1B及图1C仅显示部分滚珠作代表),使螺帽12能以螺杆11的轴心为纵轴转动,以将旋转运动转换为直线运动。而需另外说明的是,本发明的滚珠回流方式不限于外循环式、内循环式或端盖循环式,在本实施例中,仅以端盖循环式为实例代表,然非以此为限,至于详细说明可参考下述。而有关于螺杆与螺帽组装以及沟槽的形成方式为本领域技术人员所能理解,故不再赘述。In addition, as shown in Figure 1C, as mentioned above, the second ball channel is the main part of the ball circulation channel between the screw 11 and the nut 12, and accommodates a plurality of second balls 16a (Figure 1B and Figure 1C only show Some balls are represented), so that the nut 12 can rotate with the axis of the screw rod 11 as the longitudinal axis, so as to convert the rotary motion into linear motion. It needs to be further explained that the ball return method of the present invention is not limited to the external circulation type, the internal circulation type or the end cap circulation type. In this embodiment, the end cap circulation type is only used as an example, but it is not limited to this , as for the detailed description, please refer to the following. The assembling of the screw and the nut and the formation of the grooves are understood by those skilled in the art, so details are not repeated here.
请参考图1E,为图1A所示的滚珠螺杆装置的径向剖面部份分解示意图,如图所示,固持部141于径向截面上具有内凹圆锥面,与第二滚珠16a外轮廓面互相配合,使第二滚珠16a于滚动时进一步保持定位。Please refer to FIG. 1E , which is a partially exploded view of the radial section of the ball screw device shown in FIG. 1A . As shown in the figure, the holding portion 141 has a concave conical surface on the radial section, which is consistent with the outer contour surface of the second ball 16a. Cooperating with each other, the second ball 16a can further maintain its position when rolling.
请参考图1C所示。两轴承套13a、13b分别具有内定位凹槽132a、132b,且滚珠螺杆装置1更具有环形定位组件19。其中,环形定位组件19夹设于两轴承套13a、13b之间,且环形定位组件19容置于内定位凹槽132a、132b。优选的,环形定位组件19的外表面抵顶内定位凹槽132a、132b的侧壁,且环形定位组件19以与两轴承套13a、13b同心的方式容置于内定位凹槽132a、132b内,借此使轴承套13a与轴承套13b相互定位,因为有环形定位组件19,可进一步显著地降低轴承套13a、13b之间对位的公差。因为环形定位组件19与轴承套13a、13b之间的相对位置优选为同心的关系,此时,环形定位组件19还可以称之为同心环。Please refer to Figure 1C. The two bearing sleeves 13a, 13b respectively have inner positioning grooves 132a, 132b, and the ball screw device 1 further has an annular positioning component 19 . Wherein, the annular positioning assembly 19 is interposed between the two bearing sleeves 13a, 13b, and the annular positioning assembly 19 is accommodated in the inner positioning grooves 132a, 132b. Preferably, the outer surface of the annular positioning assembly 19 abuts against the side walls of the inner positioning grooves 132a, 132b, and the annular positioning assembly 19 is accommodated in the inner positioning grooves 132a, 132b in a manner concentric with the two bearing sleeves 13a, 13b , so that the bearing sleeve 13a and the bearing sleeve 13b are mutually positioned, because there is an annular positioning component 19, the alignment tolerance between the bearing sleeves 13a, 13b can be further significantly reduced. Because the relative position between the annular positioning assembly 19 and the bearing sleeves 13a, 13b is preferably concentric, at this time, the annular positioning assembly 19 can also be called a concentric ring.
另外,预压调整组件15也夹设于两轴承套13a、13b之间,且预压调整组件15的内径大于环形定位组件19的外径,如图iC所示,环形定位组件19与预压调整组件15都夹设于两轴承套13a、13b,且预压调整组件15设置于环形定位组件19的外周缘,但预压调整组件15与环形定位组件19不接触。In addition, the preload adjustment assembly 15 is also sandwiched between the two bearing sleeves 13a, 13b, and the inner diameter of the preload adjustment assembly 15 is larger than the outer diameter of the annular positioning assembly 19, as shown in Figure iC, the annular positioning assembly 19 and the preload The adjustment assembly 15 is sandwiched between the two bearing sleeves 13a, 13b, and the preload adjustment assembly 15 is arranged on the outer periphery of the annular positioning assembly 19, but the preload adjustment assembly 15 and the annular positioning assembly 19 are not in contact.
优选的,上述组件以螺锁方式相互固定,因此,轴承套13a、13b与预压调整组件15上可分别具有多个螺孔S1,且各螺孔S1的位置相互对应,并经由螺丝S2将轴承套13a、13b与预压调整组件15相互锁固。预压调整组件15优选以刚性铁制成,以提供优选的刚性与韧性,有利于制造过程中控制轴承套13a、13b之间的压力,增加滚珠螺杆装置1整体的运作稳定性。而组装两轴承套13a、13b、环形定位组件19、滚珠保持器14、第二滚珠16a以及预压调整组件15后形成轴承套组件B。Preferably, the above-mentioned components are fixed to each other in a screw-locking manner. Therefore, the bearing sleeves 13a, 13b and the preload adjustment component 15 can have a plurality of screw holes S1 respectively, and the positions of the screw holes S1 correspond to each other, and the screws S2 The bearing sleeves 13a, 13b and the preload adjustment assembly 15 are mutually locked. The preload adjustment assembly 15 is preferably made of rigid iron to provide preferred rigidity and toughness, which is beneficial to control the pressure between the bearing sleeves 13a, 13b during the manufacturing process and increase the overall operational stability of the ball screw device 1 . The bearing sleeve assembly B is formed after assembling the two bearing sleeves 13a, 13b, the annular positioning assembly 19, the ball retainer 14, the second ball 16a and the preload adjustment assembly 15.
另外,本发明更提供一种滚珠螺杆装置的轴承套组件,套设于螺帽,轴承套组件包括两轴承套、环形定位组件、一个滚珠保持器、多个滚珠,以及预压调整组件。两轴承套分别具有内定位凹槽及内滚珠沟槽,内滚珠沟槽与螺帽的多个外滚珠沟槽对应设置,使各内滚珠沟槽与各外滚珠沟槽形成一个滚珠通道。环形定位组件夹设于两轴承套之间,且环形定位组件容置于内定位凹槽。滚珠保持器具有环状薄壁本体且为积层制造方式所制成且套设于螺帽及两轴承套之间,且于环状薄壁本体上设置有多个固持部。多个滚珠容置于固持部及滚珠通道,且各固持部的周长不小于容置于其中的各滚珠的最大截面的圆周长的二分之一。预压调整组件夹设于两轴承套之间。而具体的组件结构与特征均可以参考前一实施例所述,于此不再赘述。In addition, the present invention further provides a bearing sleeve assembly of a ball screw device, which is sleeved on a nut. The bearing sleeve assembly includes two bearing sleeves, a ring positioning assembly, a ball retainer, a plurality of balls, and a preload adjustment assembly. The two bearing sleeves respectively have inner positioning grooves and inner ball grooves, and the inner ball grooves are set corresponding to the plurality of outer ball grooves of the nut, so that each inner ball groove and each outer ball groove form a ball channel. The annular positioning component is sandwiched between the two bearing sleeves, and the annular positioning component is accommodated in the inner positioning groove. The ball retainer has a ring-shaped thin-walled body and is made by a laminated manufacturing method, and is sheathed between the nut and two bearing sleeves, and a plurality of holding parts are arranged on the ring-shaped thin-walled body. A plurality of balls are accommodated in the holding portion and the ball channel, and the circumference of each holding portion is not less than half of the circumference of the largest section of each ball accommodated therein. The preload adjusting component is sandwiched between the two bearing sleeves. For the specific structure and features of the components, reference can be made to the description in the previous embodiment, and details will not be repeated here.
此外,本发明更提供另一种滚珠螺杆装置,请参考图2A至图2F。图2A为本发明实施例的滚珠螺杆装置的示意图,图2B为图2A所示的滚珠螺杆装置的分解示意图,图2C为图2A所示的滚珠螺杆装置于剖面线A-A的剖面示意图,图2D为图2A所示的滚珠螺杆装置中滚珠保持器之示意图,图2E及图2F为图2A所示的滚珠螺杆装置中另一个滚珠保持器示意图。In addition, the present invention further provides another ball screw device, please refer to FIG. 2A to FIG. 2F . 2A is a schematic diagram of a ball screw device according to an embodiment of the present invention; FIG. 2B is an exploded schematic diagram of the ball screw device shown in FIG. 2A; FIG. 2C is a schematic cross-sectional view of the ball screw device shown in FIG. 2A is a schematic diagram of the ball retainer in the ball screw device, and FIG. 2E and FIG. 2F are schematic diagrams of another ball retainer in the ball screw device shown in FIG. 2A.
首先,请一并参考图2A至图2C所示,在本实施例中,滚珠螺杆装置2包括螺杆21、螺帽22、轴承套23、多个第一滚珠26b、至少一个滚珠保持器24、多个第二滚珠26a、多个回流组件27、多个防尘组件28以及至少一个强化件29。First, please refer to FIGS. 2A to 2C together. In this embodiment, the ball screw device 2 includes a screw 21, a nut 22, a bearing sleeve 23, a plurality of first balls 26b, at least one ball retainer 24, A plurality of second balls 26 a, a plurality of return components 27 , a plurality of dust-proof components 28 and at least one reinforcement 29 .
螺帽22的内侧表面具有多个第一内滚珠沟槽222,螺杆21的外侧表面具有多个螺旋状沟槽211。在本实施例中,第一内滚珠沟槽222及螺旋状沟槽211为螺旋型沟槽。当螺帽22套设于螺杆21时,第一内滚珠沟槽222会与对应的螺旋状沟槽211共同形成第一滚珠通道P1。而第一滚珠26b容置于第一滚珠通道P1之中。在此特别说明,为使图面简洁以方便了解,图2C仅绘示出部份第二滚珠26a及部份第一滚珠26b。在本实施例中,滚珠螺杆装置2进一步包括两个回流组件27,可套设于螺帽22的两端,各回流组件27具有两个回流通道271。接着,请一并参考图2C,当第一滚珠26b在第一滚珠通道P1中滚动至回流组件27时,第一滚珠26b可自回流通道271进行回流转向,进入与对应于回流通道271设置且轴向贯穿螺帽22的循环通道213。故而第一滚珠通道P1(即第一内滚珠沟槽222及螺旋状沟槽211)、回流通道271及循环通道213形成完整的滚珠循环路径RP。当第一滚珠26b于第一滚珠通道P1中移动至回流组件27的位置时,会借助回流通道271及循环通道213产生反复循环运动。在本实施例中,循环通道213其数量优选对应回流通道271的数量。本实施例的滚珠螺杆装置2进一步包括四个强化件29,其材料可为金属,分别设置于回流组件27的回流通道271上,使第一滚珠26b经由回流组件27进行回流时,第一滚珠26b系于强化件29上滚动,而非直接在回流组件27上滚动,以减少回流通道271的磨耗。The inner surface of the nut 22 has a plurality of first inner ball grooves 222 , and the outer surface of the screw 21 has a plurality of helical grooves 211 . In this embodiment, the first inner ball groove 222 and the spiral groove 211 are spiral grooves. When the nut 22 is sleeved on the screw rod 21 , the first inner ball groove 222 and the corresponding helical groove 211 jointly form the first ball channel P1 . The first ball 26b is accommodated in the first ball passage P1. In particular, to make the drawing simple and easy to understand, FIG. 2C only shows part of the second ball 26a and part of the first ball 26b. In this embodiment, the ball screw device 2 further includes two return components 27 , which can be sleeved on both ends of the nut 22 , and each return component 27 has two return channels 271 . Next, please refer to FIG. 2C together. When the first ball 26b rolls to the return assembly 27 in the first ball channel P1, the first ball 26b can turn from the return channel 271 to enter and correspond to the return channel 271 and The circulation channel 213 axially passes through the nut 22 . Therefore, the first ball channel P1 (ie, the first inner ball groove 222 and the spiral groove 211 ), the return channel 271 and the circulation channel 213 form a complete ball circulation path RP. When the first ball 26 b moves to the position of the return component 27 in the first ball channel P1 , it will generate repeated circular movement by means of the return channel 271 and the circulation channel 213 . In this embodiment, the number of circulation channels 213 preferably corresponds to the number of return channels 271 . The ball screw device 2 of this embodiment further includes four reinforcing members 29, which can be made of metal, and are respectively arranged on the return channel 271 of the return assembly 27, so that when the first ball 26b is returned through the return assembly 27, the first ball 26b is rolled on the reinforcing member 29 instead of directly rolling on the return component 27 to reduce wear of the return channel 271 .
螺帽22具有至少一个外滚珠沟槽221。然,本领域技术人员均可明了螺帽22上可设置有一个外滚珠沟槽221,也可以为了增加轴承套23旋转的稳定度和/或滚珠螺杆装置2的承载力,而在螺帽22上设置有多个外滚珠沟槽221。本实施例以螺帽22具有二个外滚珠沟槽221为例进行说明。两个外滚珠沟槽221设置于螺帽22的外侧表面OS。轴承套23具有至少一个内滚珠沟槽231,设置于轴承套23的内侧表面IS。而与前段所述理由相同,本领域技术人员均可明了,轴承套23上可对应于螺帽22上的外滚珠沟槽221,设置一个内滚珠沟槽231,也可以为了增加轴承套23旋转的稳定度及/或滚珠螺杆装置2的承载力,而在轴承套23上设置有多个第二内滚珠沟槽231。本实施例以轴承套23具有二个第二内滚珠沟槽231为例。当轴承套23套设于螺帽22时,轴承套23的第二内滚珠沟槽231与对应的外滚珠沟槽221共同形成第二滚珠通道P2,如图2C所示。The nut 22 has at least one outer ball groove 221 . However, those skilled in the art can understand that an outer ball groove 221 can be arranged on the nut 22 , and an outer ball groove 221 can also be provided on the nut 22 in order to increase the rotation stability of the bearing sleeve 23 and/or the bearing capacity of the ball screw device 2 . A plurality of outer ball grooves 221 are arranged on the top. In this embodiment, the nut 22 has two outer ball grooves 221 as an example for illustration. Two outer ball grooves 221 are disposed on the outer surface OS of the nut 22 . The bearing sleeve 23 has at least one inner ball groove 231 disposed on the inner surface IS of the bearing sleeve 23 . And for the same reason as the previous paragraph, those skilled in the art can understand that an inner ball groove 231 can be set on the bearing sleeve 23 corresponding to the outer ball groove 221 on the nut 22, and it can also be rotated in order to increase the bearing sleeve 23. stability and/or the bearing capacity of the ball screw device 2 , and a plurality of second inner ball grooves 231 are disposed on the bearing sleeve 23 . In this embodiment, the bearing sleeve 23 has two second inner ball grooves 231 as an example. When the bearing sleeve 23 is sleeved on the nut 22 , the second inner ball groove 231 of the bearing sleeve 23 and the corresponding outer ball groove 221 together form a second ball channel P2 , as shown in FIG. 2C .
请再次参考图2B,滚珠保持器24具有多个固持部241,其形状优选为符合第二滚珠26a的弧状,且其弧长不小于第二滚珠26a的最大截面的圆周长的二分之一。而当第二滚珠26a放入第二滚珠通道P2后,滚珠保持器24同样可套设于螺帽22而位于轴承套23与螺帽22之间,并以固持部241与第二滚珠26a对应卡合,以保持及固定各第二滚珠26a的位置,避免滚珠螺杆装置2于实际运作时发生第二滚珠26a脱落的情形。Please refer to FIG. 2B again, the ball retainer 24 has a plurality of retaining portions 241, the shape of which preferably conforms to the arc shape of the second ball 26a, and its arc length is not less than one-half of the circumference length of the largest section of the second ball 26a . And when the second ball 26a is placed in the second ball channel P2, the ball retainer 24 can also be sleeved on the nut 22 and located between the bearing sleeve 23 and the nut 22, and the holding part 241 corresponds to the second ball 26a. snapping, so as to maintain and fix the positions of the second balls 26a, so as to prevent the second balls 26a from falling off during the actual operation of the ball screw device 2 .
在本实施例中,各固持部241为以C形凹口为例,且各C形凹口包覆各第二滚珠26a的角度优选为大于180度,更佳则请参考图2D,为200度至270度,使第二滚珠26a定位运转。而图2D所示的滚珠保持器24的壁厚可比图2C所示的滚珠保持器24的厚度增加20-50%,使其更加耐磨耗并增加使用寿命。In this embodiment, each holding portion 241 is a C-shaped notch as an example, and the angle at which each C-shaped notch covers each second ball 26a is preferably greater than 180 degrees, and more preferably, please refer to FIG. 2D, which is 200 degrees. Degree to 270 degrees, the second ball 26a is positioned and operated. The wall thickness of the ball retainer 24 shown in FIG. 2D can be increased by 20-50% compared with the thickness of the ball retainer 24 shown in FIG. 2C , making it more resistant to wear and increasing its service life.
此外,在另一种实施方案中,滚珠保持器24的各C形凹口更具有冠状顶部2411及底部2412,由图中可知,冠状顶部2411的径向厚度大于2412底部的径向厚度。在此实施方案中,冠状顶部增加了厚度,可提高第一滚珠26b的包覆面积与结构强度,增加运转时的稳定性。此外,C形凹口也可具有较大的包覆角度(200-270度)可包覆第一滚珠26b,使第二滚珠26a定位运转更加顺利。In addition, in another embodiment, each C-shaped notch of the ball cage 24 further has a crowned top 2411 and a bottom 2412 . It can be seen from the figure that the radial thickness of the crowned top 2411 is greater than the radial thickness of the bottom 2412 . In this embodiment, the thickness of the crown top is increased, which can increase the covering area and structural strength of the first ball 26b, and increase the stability during operation. In addition, the C-shaped notch can also have a larger covering angle (200-270 degrees) to cover the first ball 26b, so that the positioning and operation of the second ball 26a can be smoother.
而滚珠保持器24所采用的积层制造方式则可为下列方式其中之一:选择性雷射烧结(Selective laser sintering,SLS)、光固化法(Stereolithgraphyapparatus,SLA)、喷墨打印法(Ink jet printing,IJP)、或是熔融挤制成形(Fused deposition modeling,FDM)。而滚珠保持器14的材质可为尼龙(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纤维强化塑料、纳米碳管强化塑料、玻璃纤维强化塑料、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),或是聚酰亚胺(PI),或是上述材料的任意组合。The lamination manufacturing method adopted by the ball cage 24 can be one of the following methods: selective laser sintering (Selective laser sintering, SLS), photocuring (Stereolithography apparatus, SLA), ink jet printing (Ink jet printing, IJP), or melt extrusion molding (Fused deposition modeling, FDM). The material of the ball cage 14 can be nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastics, carbon nanotube reinforced plastics, glass fiber reinforced plastics, polyvinyl fluoride ( PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyether ether ketone (PEEK), or polyimide (PI), or any combination of the above materials.
此外,为了提升滚珠保持器24的耐磨性与润滑性以增加其使用寿命,可采用复合材料加以制作,亦即在制造滚珠保持器24进一步添加有陶瓷粉末(例如:氧化锆粉末、氧化铝粉末、氧化硅粉末、氮化铝粉末、氮化硅粉末、碳化硅粉末、纳米碳管)或是石墨粉、碳粉、固体润滑剂等润滑性材质。此外,为加强滚珠保持器24的结构强度,亦可添加玻璃纤维、碳纤维、碳化硅纤维,或须晶(whiskers)纤维。In addition, in order to improve the wear resistance and lubricity of the ball cage 24 to increase its service life, it can be made of composite materials, that is, ceramic powder (such as: zirconia powder, alumina powder, etc.) powder, silicon oxide powder, aluminum nitride powder, silicon nitride powder, silicon carbide powder, carbon nanotubes) or lubricating materials such as graphite powder, carbon powder, and solid lubricant. In addition, in order to enhance the structural strength of the ball cage 24 , glass fibers, carbon fibers, silicon carbide fibers, or whiskers fibers may also be added.
而滚珠保持器24若以材质为尼龙为例,使积层制造方式中的选择性雷射烧结(Selective laser sintering,SLS)工艺流程时,因尼龙本身具有一定的自润性,而且选择性雷射烧结技术是采用雷射光把尼龙粉末烧结成形,因此成品内部会含有微小的孔洞,且使表面呈现微小的凹陷,两者均具有储油的功能,所以此种设计结构的滚珠保持器24将具有良好的润滑性,减少转动产生的磨擦,可提高轴承使用寿命。而尼龙材质所具有的韧性与润滑性使得第二滚珠26a于第二滚珠通道P2及固持部241中能运转顺畅。此外,本实施例的滚珠保持器24的固持部241因非封闭形孔洞,故相较之下与第二滚珠26a的接触面较小,所以磨擦亦较小,并且滚珠保持器24具有构造简单、重量轻且容易加工制造等优点。And if the ball cage 24 is made of nylon as an example, during the selective laser sintering (Selective laser sintering, SLS) process in the laminated manufacturing method, because nylon itself has a certain self-lubricating property, and the selective laser sintering Laser sintering technology uses laser light to sinter nylon powder into shape, so the inside of the finished product will contain tiny holes and make the surface appear tiny depressions, both of which have the function of storing oil, so the ball cage 24 with this design structure will It has good lubricity, reduces the friction generated by rotation, and can increase the service life of the bearing. The toughness and lubricity of the nylon material enable the second ball 26 a to run smoothly in the second ball channel P2 and the holding portion 241 . In addition, the retaining portion 241 of the ball retainer 24 of this embodiment has a non-closed hole, so the contact surface with the second ball 26a is relatively small, so the friction is also small, and the ball retainer 24 has a simple structure. , light weight and easy processing and manufacturing.
而与采用射出成形法相较,因为滚珠保持器24具有环状薄壁本体,不论模具采单点或多点注口进行射出,于冷却后均会产生接合线,造成应力集中、形状易变形或强度降低,使用寿命缩短等缺点。本实施例采用积层制造方式进行制造,故不需制作复杂的射出模具,可节省模具费用并能降低成本。此外,与传统使用CNC铣床以及线切割放电加工制作的金属材质的滚珠保持器比较,传统CNC铣床以及线切割放电加工制造程序较复杂,且制得的金属材质的滚珠保持器耐蚀性不佳,制造成本较高。Compared with the injection molding method, because the ball cage 24 has a ring-shaped thin-walled body, regardless of whether the mold is injected with a single-point or multi-point injection port, a joint line will be generated after cooling, resulting in stress concentration and easy deformation of the shape. Reduced strength, shortened service life and other disadvantages. In this embodiment, the additive manufacturing method is used for manufacturing, so there is no need to make complicated injection molds, which can save mold costs and reduce costs. In addition, compared with the metal ball cage made by traditional CNC milling machine and wire-cut electric discharge machining, the manufacturing procedures of traditional CNC milling machine and wire-cut electric discharge machining are more complicated, and the metal ball cage produced has poor corrosion resistance , the manufacturing cost is higher.
在本实施例中,滚珠螺杆装置2进一步包括两个防尘组件28,可套设于螺帽22的两端,且位于回流组件27的外侧。防尘组件28包括防尘件281以及固定件282,而防尘件281并具有刮刷部2811,于组装完成后刮刷部2811会接触螺杆21的外侧表面而阻挡水气、灰尘或异物进入滚珠螺杆装置2的内部,使其得以正常运作,甚至可延长整个装置的使用寿命。固定件282卡固于螺帽22的两端,且设置于防尘件281的外侧,使防尘件281不易于滚珠螺杆装置2进行直线运动时掉落。以上各组件(回流组件27、回流通道271、防尘组件28、强化件29)的数量仅为举例,本发明不以上述为限,可依实际应用进行调整。In this embodiment, the ball screw device 2 further includes two dust-proof components 28 , which can be sleeved on both ends of the nut 22 and located outside the return component 27 . The dust-proof assembly 28 includes a dust-proof part 281 and a fixing part 282, and the dust-proof part 281 has a wiper part 2811. After the assembly is completed, the wiper part 2811 will contact the outer surface of the screw rod 21 to prevent water vapor, dust or foreign matter from entering The interior of the ball screw device 2 enables it to function normally and even prolongs the service life of the entire device. The fixing part 282 is fastened to two ends of the nut 22 and is disposed on the outside of the dustproof part 281 so that the dustproof part 281 is not easy to drop when the ball screw device 2 moves linearly. The quantity of the above components (return component 27 , return channel 271 , dustproof component 28 , reinforcing member 29 ) is just an example, and the present invention is not limited to the above, and can be adjusted according to actual applications.
承上所述,本发明的滚珠螺杆装置及其轴承套组件,由于其滚珠保持器具有环状薄壁本体且为积层制造方式所制成,相较于传统使用CNC铣床以及线切割放电加工等加工方式,其合格率较高。同时,因环状薄壁本体上设置的多个固持部的周长不小于容置于其中的各滚珠的最大截面的圆周长的二分之一,而具有倒拔模斜度构型,若采用传统刀具或是射出成形方式进行加工,则需设计特殊刀具或额外设计径向移动的滑块,成本昂贵。而本发明采用积层制造(3D打印)方式进行制作,则可直接制出具有倒拔模斜度构型的滚珠保持器,因此成本较低。Based on the above, the ball screw device and its bearing sleeve assembly of the present invention, because the ball retainer has a ring-shaped thin-walled body and is made by an additive manufacturing method, compared with the traditional use of CNC milling machines and wire-cut electric discharge machining And other processing methods, the pass rate is higher. At the same time, because the circumference of the plurality of holding parts provided on the ring-shaped thin-walled body is not less than half of the circumference of the largest section of each ball accommodated therein, it has an inverted draft configuration, if Using traditional tools or injection molding for processing requires the design of special tools or an additional slider for radial movement, which is expensive. However, the present invention adopts the method of additive manufacturing (3D printing), so that the ball retainer with reverse draft configuration can be directly manufactured, so the cost is lower.
此外,由于本发明中的滚珠保持器更可采用塑料树酯材质进行制作,其更有重量轻、噪音低、润滑性佳等优点。In addition, since the ball cage of the present invention can be made of plastic resin, it has the advantages of light weight, low noise, and good lubricity.
以上所述仅为举例性,而不是限制性的。任何未脱离本发明的精神与范围,而对其进行的等效修改或变更,均应包含于随附的权利要求范围中。The above description is only illustrative, not limiting. Any equivalent modifications or changes made without departing from the spirit and scope of the present invention shall be included in the scope of the appended claims.
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