CN106141236B - Drilling operation device and its processing method - Google Patents
Drilling operation device and its processing method Download PDFInfo
- Publication number
- CN106141236B CN106141236B CN201510176227.6A CN201510176227A CN106141236B CN 106141236 B CN106141236 B CN 106141236B CN 201510176227 A CN201510176227 A CN 201510176227A CN 106141236 B CN106141236 B CN 106141236B
- Authority
- CN
- China
- Prior art keywords
- drilling
- processing procedure
- operation device
- drill bit
- drilled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Drilling And Boring (AREA)
- Numerical Control (AREA)
Abstract
A kind of Drilling operation device and its processing method, it carries out a drilling processing procedure to be directed to a Porous materials to be drilled, the Drilling operation device includes a Drill module, one sensing unit, one Database Unit and parameter regulation and control unit, the Drill module carries out the drilling processing procedure with an initial parameters, the sensing unit senses a critical depth of the Porous materials to be drilled, the Database Unit receives and stores one and the relevant data-signal of the critical depth, parameter regulation and control unit is then electrically connected with the Database Unit and the Drill module, and analyze the process parameter that the data-signal adjusts the Drill module.Via parameter adjustment when carrying out the drilling processing procedure again after parameter regulation and control unit analysis data, there is fracture phenomena when thereby reducing drilling processing procedure, promote processing efficiency and quality.
Description
Technical field
The present invention is is related to a kind of material processing unit (plant), espespecially a kind of Drilling operation device and its processing method.
Background technology
General material, it is necessary to by appropriate processing, assembling, just consuming public on the market can be supplied to be purchased
It buys, therefore the quality of materials processing technology also just directly affects the quality of commodity.
Regardless of whether in assembling or processing, drill as one of common means in industrial process.During Drilling operation, in cut
Place and side easily generate the crackle of rupture or damageability, and in order to avoid there is the situation of above-mentioned damage in drilling,
Existing mode using the rule of thumb, in drilling to feed speed or rotary speed etc. is adjusted when being on the verge of rent, slows down mostly
Drilling power during cut reduces the probability of damageability rupture；When carrying out Drilling operation, processor often must be transmitted through repeatedly
Adjustment is attempted to adjust different parameters, can just find optimal process conditions.
But according to characteristic, the difference of size for being intended to drilled material, optimum parameter value during cut also can be with big
Amplitude variation moves, especially hard brittle material and slim plate, and process parameter is even more to be not easy to control, if changing processing procedure ginseng too early
Number, can cause the efficiency of processing procedure to decline, if but carry out the change of process parameter too late, it can still cause to break at material cut
It splits or the generation of damageability crackle.Therefore the change opportunity of process parameter before cut how is precisely assessed, just in drilling processing procedure
Considerable problem.
The content of the invention
The main object of the present invention is the parameter for being precisely controlled Drilling operation processing procedure, same damageability is avoided to rupture
When maintain Drilling operation processing procedure efficiency.
In order to achieve the above object, the present invention provides a kind of Drilling operation device, bored to be directed to a Porous materials to be drilled
Hole processing procedure, it is single which includes a Drill module, a sensing unit, a Database Unit and parameter regulation and control
Member, the Drill module include one to place the placement platform of the Porous materials to be drilled, one be vertically installed in the position of the placement platform
Move axis body, a drill bit assembly being arranged on the displacement axis body and a drive being connected with the displacement axis body and the drill bit component
Dynamic motor sub-assembly, the sensing unit are electrically connected with the Drill module, and to sense the one of the Porous materials to be drilled critical depth
Degree, the Database Unit are electrically connected with the sensing unit, and to store one and the relevant data-signal of the critical depth, and
Parameter regulation and control unit is then electrically connected with the Database Unit and the Drill module, and should according to data-signal adjustment
One process parameter of Drill module.
Method, it includes the following steps：
S1：One material sample is positioned on a placement platform of a Drill module, by a displacement of the Drill module
Axis body operates, and makes a drill bit assembly of the Drill module so that an initial parameters are approached toward the material sample and carry out a drilling system
Journey.
S2：When the material sample carries out the drilling processing procedure to a critical depth, i.e., damageability rupture can be generated, it is sharp at this time
The material sample is sensed with a sensing unit to form depth data and the relevant parameter when damageability ruptures and send a data
Signal.
S3：The Database Unit being electrically connected using one with the sensing unit receives and stores the data-signal.
S4：The parameter regulation and control unit being electrically connected with one with the Database Unit receives the data-signal and carries out the data
The analysis of signal, the continuous process parameter that the Drill module is set according to the analysis result of the data-signal.
S5：One Porous materials to be drilled are positioned on the placement platform, are operated by the displacement axis body, and are joined according to the processing procedure
Count up into the drilling processing procedure of the Porous materials to be drilled.
As shown in the above description, the method have the characteristics that first sensing the critical of the Porous materials to be drilled by the sensing unit
Depth, and relevant parameter of the drilling processing procedure when the critical depth is back to parameter regulation and control unit, continue using via
Parameter adjustment of the Drill module when carrying out the drilling processing procedure is carried out after parameter regulation and control unit analysis data, thereby control should
Parameter of the Drill module when carrying out the drilling processing procedure, and the adjustment of parameter is carried out when being on the verge of the critical depth in real time, thereby
It can not only avoid the phenomenon that damageability rupture occur during drilling processing procedure, also be avoided that and change process parameter too early and cause efficiency
Decline, further promote processing efficiency and quality.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention；
Fig. 2 is the cellular construction schematic diagram of the present invention；
Fig. 3 is the procedure of processing flow chart of the present invention；
Fig. 4 A, Fig. 4 B are the schematic diagram of the damageability rupture of the present invention；
Fig. 5 is a preferred embodiment of the present invention data-signal schematic diagram；
The bit life that Fig. 6 is the present invention compares figure.
Specific embodiment
It is related to detailed description of the invention and technology contents, now cooperates with the graphic illustration as follows：
It refers to shown in " Fig. 1 " and " Fig. 2 ", the present invention is a kind of Drilling operation device, to be directed to a material hole to be drilled
Material 1 carries out drilling processing procedure, the Drilling operation device include a Drill module 10, a sensing unit 20, a Database Unit 30 with
And a parameter regulation and control unit 40, it is vertical to place the placement platform 11, one of the Porous materials 1 to be drilled which includes one
The displacement axis body 12, one for being arranged at the placement platform 11 is arranged at drill bit assembly 13 and one on the displacement axis body 12 and the position
The drive motor assembly (not shown) that axis body 12 and the drill bit component 13 connect is moved, the drill bit component 13 includes one to carry out
The drill bit 131 and one of the drilling processing procedure is to drive the live spindle 132 that the drill bit 131 rotates, and the sensing unit 20 is with being somebody's turn to do
Drill module 10 is electrically connected, and the critical depth to sense the Porous materials 1 to be drilled, the Database Unit 30 and the sensing
Unit 20 is electrically connected, and to store one and the relevant data-signal of the critical depth, and parameter regulation and control unit 40 then with
The Database Unit 30 and the Drill module 10 are electrically connected, and adjust the one of the Drill module 10 according to the data-signal
Process parameter.
In addition, the present invention further includes a ultrasonic driving unit 50 being connected with the live spindle 132, by the ultrasonic
The setting of driving unit 50 can further promote the drilling efficiency of the Drill module 10.
Cooperation continue refering to shown in " Fig. 3 ", to further illustrate, utilizes a kind of processing side of Drilling operation device of the present invention
Method, it includes the following steps：
S1：Test processing procedure is carried out, a material sample (not shown) is positioned over to a placement platform 11 of a Drill module 10
On, it is operated by a displacement axis body 12 of the Drill module 10, a drill bit assembly 13 of the Drill module 10 is made to join with a starting
Number approaches toward the material sample and carries out a drilling processing procedure.
S2：The relevant parameter of a critical depth is detected, when the material sample carries out the drilling processing procedure to a critical depth, i.e.,
Damageability rupture can be generated, senses the depth when material sample forms damageability rupture using a sensing unit 20 at this time
Data and relevant parameter and send a data-signal A；In this present embodiment, which can be dynamometer, accelerometer, sound
The additional type sensor such as sound sensor thereby detects the material sample and is carrying out the drilling processing procedure to when forming damageability rupture
Relevant parameter, and send data-signal A；In addition, the sensing unit 20 also can electrically connect for one with the drive motor assembly
The load signal detection unit connect can detect the drive motor assembly by the load signal detection unit and carry out the brill
The load signal during processing procedure of hole, and the relation with the critical depth is changed in the front and rear load of rupture according to load signal, it sends
Data-signal A；In addition, also using the sensor of multiple and different types, the precision of the sensing unit 20 is thereby promoted.
S3：Data-signal A is stored, the Database Unit 30 being electrically connected using one with the sensing unit 20 is received and stored up
Data-signal A is deposited, for being used when subsequently carrying out the drilling processing procedure.
S4：It analyzes and sets a process parameter B, unit 40 is regulated and controled with one and the parameter that the Database Unit 30 is electrically connected
It receives data-signal A and carries out the analysis of data-signal A, continue and the brill is set according to the analysis result of data-signal A
The process parameter B of casement block 10；Illustrate further, process parameter B further include the initial parameters and one correspond to this face
The critical parameters of boundary's depth, and the initial parameters and the critical parameters then include the rotating speed of the drill bit 131, feed speed or
It is the parameters such as amplitude, end is selected regarding the demand of user, however it is not limited to of the present invention；Furthermore the critical parameters, which have, relatively should
Initial parameters low 131 rotating speed of drill bit, feed speed or frequency of oscillation thereby avoid carrying out generating the damage during drilling processing procedure
Bad property ruptures.
S5：The drilling processing procedure of a Porous materials 1 to be drilled is completed, which is positioned on the placement platform 11, and
It is operated by the displacement axis body 12, the drilling processing procedure of the Porous materials 1 to be drilled is completed according to process parameter B.
In order to further illustrate the drilling processing procedure of the Porous materials 1 to be drilled, following steps have been further included in step S5：
S5A：The drilling processing procedure is carried out with the initial parameters, the drill bit component 13 is with the initial parameters to the Porous materials to be drilled
1 carries out the drilling processing procedure to the critical depth.
S5B：The drilling processing procedure is carried out with the critical parameters, parameter regulation and control unit 40 drives the brill according to the critical parameters
Head assembly 13 carries out the Porous materials 1 to be drilled the drilling processing procedure until forming a perforation, completes the drilling processing procedure.
It is continuous shown refering to " Fig. 4 A " and " Fig. 4 B ", for the schematic diagram of damageability rupture, 1 surface of Porous materials to be drilled to generation
The position of damageability rupture is known as beginning to split deep C, and the thickness of the Porous materials 1 to be drilled is deducted and begins to split deep C sizes, you can obtains axial direction
Embrittlement side D sizes, and have a slight crack and from beginning split deep C and start fragmentation outward, the width of fragmentation is referred to as radial direction embrittlement side E,
Wherein, the damaged condition of damageability rupture is mainly using radial direction embrittlement side E as foundation.It is bigger that if the beginning splits deep C, radial direction embrittlement side E
It is smaller, opposite, if the beginning is split, deep C is smaller, and radial direction embrittlement side E is bigger.
Continuous collocation is a preferred embodiment of the present invention data-signal schematic diagram, in the present embodiment refering to shown in " Fig. 5 "
In, the material sample and the Porous materials 1 to be drilled are sapphire crystal glass, and the parameter of the drill bit component 13 is rotating speed
8000rmp, often rotate into 0.75 μm/rev, ultrasonic driving unit 50 with 3 μm of Supersonic wave-amplitude and the brill of 90 degree of cutting edge angle
First 131 carry out a test processing procedure, and sense the drill bit component 13 using the sensing unit 20 and be applied to this in different time
The strength of material sample, and data-signal A is exported, the visible the drill bit group at 8.2 seconds, 9.8 seconds, 11.8 seconds and 12.7 seconds
The phenomenon that strength moment that part 13 is applied rises and generates peak value 60, this phenomenon can cause the material sample to generate damageability
Rupture, it is therefore desirable to data-signal A is analyzed, then resets process parameter B, it is complete according to process parameter B
Into the drilling processing procedure of the Porous materials 1 to be drilled, to prevent the generation of damageability rupture.
In addition, as shown in " Fig. 6 ", the present invention also tests the service life of drill bit 131, is split with radial direction embrittlement side E
Service life on the basis of 0.6mm, wherein including one first test condition 71, one second test condition 72 and one the 3rd test
Condition 73, the drill bit granularity of first test condition 71 is 400 and cutting edge angle is 30 degree；The drill bit of second test condition 72
Granularity is 200 and cutting edge angle is 30 degree；The drill bit granularity of 3rd test condition 73 is 400 and cutting edge angle is 90 degree.It will
Different first test condition 71 of granularity condition is compared with second test condition 72, it is known that the bigger drill bit of granularity
131, service life is longer, then different first test condition 71 of trimming corner condition is compared with the 3rd test condition 73
Compared with, it is known that the smaller drill bit 131 of cutting edge angle, service life is also longer, then from the foregoing it will be appreciated that influence of the cutting edge angle to the service life is more than
Influence of the granularity to the service life, and with 131 longest-lived of drill bit of first test condition 71.Therefore, method of the invention is not only
The phenomenon that can be used to reduce damageability rupture, the collection of more permeable data to research and develop preferable hole structure, and then improve work
Tool machine accelerates the quality and speed of drilling processing procedure.
In conclusion the present invention has following features：
First, parameter of the Drill module when carrying out the drilling processing procedure is carried out after analyzing data via parameter regulation and control unit
Adjustment, thereby controls parameter of the Drill module when carrying out the drilling processing procedure, and is carried out in real time when being on the verge of the critical depth
The adjustment of parameter can not only thereby avoid the phenomenon that damageability rupture occur during drilling processing procedure, also be avoided that and change system too early
Journey parameter and efficiency is caused to decline, further promote processing efficiency and quality.
2nd, by the setting of the ultrasonic driving unit, the drilling efficiency of the Drill module can further be promoted.
3rd, the sensing unit can be the sensor of one or multiple and different types, also can be and the drive motor assembly
The load signal detection unit of electric connection by the effect of different sensors, further promotes the accurate of the sensing unit
Degree.
4th, using the method for the present invention, by script by Drilling operation master worker with the side of empirical cumulative reduction drilling mortality
Formula changes the system mode record with digitization, digitization, and reduction more efficiently fails and wrong chance, and then improves
The advantages that quantifying the yield and speed of production.
Claims (10)
1. a kind of Drilling operation device carries out drilling processing procedure, which is characterized in that the drilling adds to be directed to a Porous materials to be drilled
Frock, which is put, to be included：
One Drill module, it includes one to place the placement platform of the Porous materials to be drilled, one be vertically installed in the placement platform
Displacement axis body, a drill bit assembly being arranged on the displacement axis body and one be connected with the displacement axis body and the drill bit component
Drive motor assembly；
One to sense the sensing unit of a critical depth of the Porous materials to be drilled, which electrically connects with the Drill module
It connects；
One to store the Database Unit of one and the relevant data-signal of the critical depth, the Database Unit and the sensing list
Member is electrically connected；And
One according to the data-signal adjust the Drill module a process parameter parameter regulate and control unit, the parameter regulation and control unit with
The Database Unit and the Drill module are electrically connected.
2. Drilling operation device according to claim 1, which is characterized in that the sensing unit is one and the drive motor group
The load signal detection components that part is electrically connected.
3. Drilling operation device according to claim 1, which is characterized in that the sensing unit is selected from dynamometer, acceleration
The group that rule, sound sensor and combinations thereof are formed.
4. Drilling operation device according to claim 1, which is characterized in that the drill bit component further includes a drill bit and one
Live spindle.
5. Drilling operation device according to claim 4, which is characterized in that further include one be connected with the live spindle it is super
Sound wave driving unit.
6. a kind of processing method of Drilling operation device, which is characterized in that include Xia Lie Bu Sudden：
S1：One material sample is positioned on a placement platform of a drilling fixture, by a displacement axis body of the drilling fixture
Running, makes a drill bit assembly of the drilling fixture so that an initial parameters are approached toward the material sample and carry out a drilling processing procedure；
S2：One sensing unit senses when the material sample forms damageability rupture when more than a critical depth and sends a data
Signal；
S3：One Database Unit receives and stores the data-signal；
S4：One parameter regulation and control unit receives the data-signal and the processing procedure ginseng of the drilling fixture is set according to the data-signal
Number；
S5：One Porous materials to be drilled are positioned on the placement platform, and are operated by the displacement axis body, it is complete according to the process parameter
Into the drilling processing procedure of the Porous materials to be drilled.
7. the processing method of Drilling operation device according to claim 6, which is characterized in that in step S4, the processing procedure
Parameter includes the initial parameters and a critical parameters.
8. the processing method of Drilling operation device according to claim 7, it is characterised in that step S5 further includes following step
Suddenly：
S5A：The drill bit component carries out the drilling processing procedure to the critical depth with the initial parameters to the Porous materials to be drilled；
S5B：The drill bit component carries out the Porous materials to be drilled with the critical parameters drilling processing procedure to a perforation is formed, and completing should
Drill processing procedure.
9. the processing method of Drilling operation device according to claim 6, which is characterized in that the drill bit component further includes one
Drill bit and a live spindle.
10. the processing method of Drilling operation device according to claim 9, which is characterized in that further include one and the drill bit
The ultrasonic driving unit of connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510176227.6A CN106141236B (en) | 2015-04-15 | 2015-04-15 | Drilling operation device and its processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510176227.6A CN106141236B (en) | 2015-04-15 | 2015-04-15 | Drilling operation device and its processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106141236A CN106141236A (en) | 2016-11-23 |
| CN106141236B true CN106141236B (en) | 2018-06-01 |
Family
ID=57336284
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510176227.6A Active CN106141236B (en) | 2015-04-15 | 2015-04-15 | Drilling operation device and its processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106141236B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4100837A (en) * | 1975-12-24 | 1978-07-18 | Norte-Klessmann & Co. K.G. | Temperature compensated measuring device |
| EP0804983B1 (en) * | 1996-05-04 | 2001-12-19 | Joh. & Ernst Link GmbH & Co. KG | Tool with sensor |
| TW530700U (en) * | 2002-06-06 | 2003-05-01 | Tong Tai Machine & Tool Co Ltd | Drilling auxiliary apparatus for PCB drilling machine |
| TW200510095A (en) * | 2003-06-03 | 2005-03-16 | Hitachi Via Mechanics Ltd | Method of drilling |
| CN101870072A (en) * | 2009-04-21 | 2010-10-27 | 鸿富锦精密工业（深圳）有限公司 | Drilling machine compiler |
| CN102773512A (en) * | 2012-07-23 | 2012-11-14 | 安徽奇峰机械装备有限公司 | Numerically-controlled part drilling equipment |
-
2015
- 2015-04-15 CN CN201510176227.6A patent/CN106141236B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4100837A (en) * | 1975-12-24 | 1978-07-18 | Norte-Klessmann & Co. K.G. | Temperature compensated measuring device |
| EP0804983B1 (en) * | 1996-05-04 | 2001-12-19 | Joh. & Ernst Link GmbH & Co. KG | Tool with sensor |
| TW530700U (en) * | 2002-06-06 | 2003-05-01 | Tong Tai Machine & Tool Co Ltd | Drilling auxiliary apparatus for PCB drilling machine |
| TW200510095A (en) * | 2003-06-03 | 2005-03-16 | Hitachi Via Mechanics Ltd | Method of drilling |
| CN101870072A (en) * | 2009-04-21 | 2010-10-27 | 鸿富锦精密工业（深圳）有限公司 | Drilling machine compiler |
| CN102773512A (en) * | 2012-07-23 | 2012-11-14 | 安徽奇峰机械装备有限公司 | Numerically-controlled part drilling equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106141236A (en) | 2016-11-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Uekita et al. | Tool condition monitoring technique for deep-hole drilling of large components based on chatter identification in time–frequency domain | |
| JP6798731B2 (en) | Ultrasonic cutter detection method | |
| CN107756250B (en) | A kind of grinding power and energy consumption intelligent monitor system and decision-making technique | |
| CN104227497B (en) | Setting Method of Revolutions per Minute on Real Time of Rotatiing Cutting Tool, and Control Device | |
| CN103969139B (en) | A kind of online hob abrasion detection method of development machine | |
| CN106457498B (en) | Method, system and the storage medium of work pieces process | |
| CN102720496A (en) | Method and system for automatically identifying coal rock interface of coal cutter, and automatically heightening roller | |
| EP2033729A1 (en) | Deep hole drilling apparatus | |
| US20120243952A1 (en) | On line vibration detected and intelligent control apparatus for cutting process which integrated with machine tool's i/o module and method thereof | |
| CN205362716U (en) | Intelligent cutter | |
| US20230008247A1 (en) | Diagnostic system, diagnostic method, and recording medium | |
| CN103924967A (en) | Roadway roof collapse hidden danger detection method | |
| CN105619178A (en) | Real-time detecting method of tool breakage of numerically-controlled machine tool | |
| CN106141236B (en) | Drilling operation device and its processing method | |
| JP6545555B2 (en) | Device and method for estimating remaining life of drill | |
| RU2014126339A (en) | WELL OPERATION MANAGEMENT METHOD | |
| JP5716955B2 (en) | Cutting device, vibration condition presentation device and method | |
| CN102416580A (en) | Control device for boring machine | |
| CN106770674B (en) | A kind of ultrasound cutter detecting method | |
| CN102416486A (en) | Control device for boring mill | |
| CN202388313U (en) | Control device of boring machine | |
| JP2015217479A (en) | Cutting work device and cutting work method | |
| KR102126129B1 (en) | Method for detecting tool status of machine tools | |
| CN104043885A (en) | Sound emission technology-based surface white layer removal method | |
| Chung et al. | Self-powered wireless vibration-sensing system for machining monitoring |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |