CN106141236A - Drilling operation device and processing method thereof - Google Patents
Drilling operation device and processing method thereof Download PDFInfo
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- CN106141236A CN106141236A CN201510176227.6A CN201510176227A CN106141236A CN 106141236 A CN106141236 A CN 106141236A CN 201510176227 A CN201510176227 A CN 201510176227A CN 106141236 A CN106141236 A CN 106141236A
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Abstract
A kind of Drilling operation device and processing method thereof, it is in order to carry out a boring processing procedure for a material hole to be drilled, this Drilling operation device comprises a Drill module, one sensing unit, one Database Unit and parameter regulation and control unit, this Drill module carries out this boring processing procedure with an initial parameters, one critical depth of this this material hole to be drilled of sensing unit senses, this Database Unit receives and stores a data signal relevant to this critical depth, this parameter regulation and control unit is then electrically connected with this Database Unit and this Drill module, and analyze this data signal and adjust a process parameter of this Drill module.Carry out parameter adjustment during this boring processing procedure after regulating and controlling element analysis data via this parameter again, when thereby reducing boring processing procedure, fracture phenomena occurs, promote working (machining) efficiency and quality.
Description
Technical field
The present invention is for relating to a kind of materials processing device, espespecially one Drilling operation device and processing method thereof.
Background technology
General material, it is necessary to through suitable processing, assembling, just can be supplied to mass consumption on the market
Person is bought, and therefore the quality of materials processing technology the most just directly affects the quality of commodity.
Regardless of whether assembling or in processing, hole as one of means conventional in industrial process.During Drilling operation,
At cut and side easily produces and ruptures or the crackle of damageability, and above-mentioned in order to avoid having when boring
The situation damaged occurs, and existing mode uses empirical law mostly, adjusts to when being on the verge of rent in boring
Feed speed or rotary speed etc., slow down boring power during cut, reduces the probability that damageability ruptures；?
When carrying out Drilling operation, processor often must be transmitted through and repeatedly adjusts, and attempts adjusting different parameters, ability
Find optimal process conditions.
But being based on being intended to the characteristic of drilled material, the difference of size, optimum parameter value during cut also can
The most significantly changing, especially hard brittle material and slim sheet material, its process parameter is difficult to control especially, if
It is to change process parameter too early, the efficiency of processing procedure can be caused to decline, if but carry out the change of process parameter too late,
Still can cause and occur at material cut rupturing or the generation of damageability crackle.The most precisely assess cut
The change opportunity of front process parameter, just for considerable problem in boring processing procedure.
Summary of the invention
The main object of the present invention, is to be precisely controlled the parameter of Drilling operation processing procedure, breaks avoiding damageability
The efficiency of Drilling operation processing procedure is maintained while splitting.
For reaching above-mentioned purpose, the present invention provides a kind of Drilling operation device, and it is in order to for a material hole to be drilled
Carrying out processing procedure of holing, this Drilling operation device comprises a Drill module, sensing unit, a Database Unit
And one parameter regulation and control unit, this Drill module comprise one in order to place this material hole to be drilled placement platform,
One be vertically installed in the displacement axis body of this placement platform, one be arranged at the drill bit assembly on this displacement axis body and
One drive motor assembly being connected with this displacement axis body and this drill bit assembly, this sensing unit and this drilling die
Block is electrically connected with, and in order to sense a critical depth of this material hole to be drilled, this Database Unit and this sensing
Unit is electrically connected with, and in order to store a data signal relevant to this critical depth, and the regulation and control of this parameter are single
Unit is then electrically connected with this Database Unit and this Drill module, and adjusts this brill according to this data signal
One process parameter of casement block.
Method, it comprises the steps of
S1 a: material sample is positioned on a placement platform of a Drill module, by this Drill module
One displacement axis body running, the drill bit assembly making this Drill module is close toward this material sample with an initial parameters
And carry out a boring processing procedure.
S2: when this material sample carries out this boring processing procedure to a critical depth, i.e. can produce a damageability and rupture,
This material sample of sensing unit senses is now utilized to form depth data when this damageability ruptures to relevant
Parameter and send a data signal.
S3: utilize one with this sensing unit be electrically connected with Database Unit receive and store this data signal.
S4: receive this data signal with the parameter regulation and control unit of with the electric connection of this Database Unit and carry out
The analysis of this data signal, the continuous processing procedure ginseng setting this Drill module according to the analysis result of this data signal
Number.
S5: be positioned on this placement platform by a material hole to be drilled, operates by this displacement axis body, and foundation
This process parameter completes the boring processing procedure of this material hole to be drilled.
As shown in the above description, the method have the characteristics that first by this material hole to be drilled of this sensing unit senses
Critical depth, and it is single that this boring processing procedure relevant parameter when this critical depth is back to the regulation and control of this parameter
Unit, the utilization that continues carries out this Drill module after regulating and controlling element analysis data via this parameter and is carrying out this boring system
Parameter adjustment during journey, thereby controls this Drill module parameter when carrying out this boring processing procedure, and is being on the verge of
Carry out the adjustment of parameter during this critical depth in real time, thereby can not only avoid, during boring processing procedure, damageability occurs
The phenomenon ruptured, is also avoided that and changes process parameter too early and cause efficiency to decline, and promotes further and adds work efficiency
Rate and quality.
Accompanying drawing explanation
Fig. 1 is the perspective view of the present invention；
Fig. 2 is the cellular construction schematic diagram of the present invention；
Fig. 3 is the procedure of processing flow chart of the present invention；
Fig. 4 A, Fig. 4 B are the schematic diagram that the damageability of the present invention ruptures；
Fig. 5 is the data signal schematic diagram of a preferred embodiment of the present invention；
Fig. 6 is the bit life comparison diagram of the present invention.
Specific embodiment
Relating to detailed description of the invention and technology contents, existing just cooperation illustrates as follows:
Referring to shown in " Fig. 1 " and " Fig. 2 ", the present invention is a kind of Drilling operation device, and it is in order to pin
One material 1 hole to be drilled carries out processing procedure of holing, and this Drilling operation device comprises Drill module 10, sense
Surveying unit 20, Database Unit 30 and parameter regulation and control unit 40, this Drill module 10 comprises one
The displacement of this placement platform 11 it is vertically installed in order to place the placement platform 11, of this material 1 hole to be drilled
Drill bit assembly that axis body 12, one is arranged on this displacement axis body 12 13 and one with this displacement axis body 12 with
And this drill bit assembly 13 connect drive motor assembly (not shown), this drill bit assembly 13 comprise one in order to
Carry out the drill bit 131 and of this boring processing procedure in order to the rotation main shaft 132 driving this drill bit 131 to rotate,
This sensing unit 20 is electrically connected with this Drill module 10, and faces in order to sense the one of this material 1 hole to be drilled
Boundary's degree of depth, this Database Unit 30 is electrically connected with this sensing unit 20, and critical with this in order to store one
The data signal that the degree of depth is relevant, this parameter regulation and control unit 40 then with this Database Unit 30 and this boring
Module 10 is electrically connected with, and adjusts a process parameter of this Drill module 10 according to this data signal.
Additionally, the present invention further includes a ultrasound driver element 50 being connected with this rotation main shaft 132, mat
Setting by this ultrasound driver element 50, it is possible to promote the drilling efficiency of this Drill module 10 further.
The cooperation that continues refers to, shown in " Fig. 3 ", for further illustrating, utilize one Drilling operation of the present invention to fill
The processing method put, it comprises the steps of
S1: carry out testing processing procedure, a material sample (not shown) is positioned over the one of a Drill module 10
On placement platform 11, operate by a displacement axis body 12 of this Drill module 10, make this Drill module 10
A drill bit assembly 13 with an initial parameters toward this material sample close to and carry out a boring processing procedure.
S2: detect the relevant parameter of a critical depth, when this material sample, to carry out this boring processing procedure critical to one
The degree of depth, i.e. can produce a damageability and rupture, and now utilizes a sensing unit 20 to sense this material sample and is formed
Depth data when this damageability ruptures and relevant parameter and send data signal A；In the present embodiment,
This sensing unit 20 can be the additional type sensors such as dynamometer, accelerometer, sound sensor, thereby detects
This material sample is carrying out this boring processing procedure to the relevant parameter formed when this damageability ruptures, and sends this number
The number of it is believed that A；It addition, this sensing unit 20 also can be a load being electrically connected with this drive motor assembly
By this load signal detector unit, detecting signal unit, can detect that this drive motor assembly is carrying out this brill
The load signal during processing procedure of hole, and change and this critical depth according to load signal load before and after rupturing
Relation, sends this data signal A；Additionally, also may utilize multiple different types of sensor, thereby promote
The precision of this sensing unit 20.
S3: store this data signal A, utilizes a Database Unit being electrically connected with this sensing unit 20
30 receive and store this data signal A, for follow-up carry out this boring processing procedure time used.
S4: analyze and set process parameter B, with a parameter being electrically connected with this Database Unit 30
Regulation and control unit 40 receives this data signal A and carries out the analysis of this data signal A, continues according to these data
The analysis result of signal A sets this process parameter B of this Drill module 10；Illustrate further, this system
Journey parameter B further include this initial parameters and a pair should the critical parameters of critical depth, and this initial ginseng
Number and these critical parameters then include the parameters such as the rotating speed of this drill bit 131, feed speed or amplitude, end
Demand selection depending on user, however it is not limited to of the present invention；Furthermore, these critical parameters have relatively this initiate
Drill bit 131 rotating speed, feed speed or the frequency of oscillation that parameter is low, when thereby avoiding carrying out this boring processing procedure
Produce this damageability to rupture.
S5: complete the boring processing procedure of a material 1 hole to be drilled, is positioned over this placement by this material 1 hole to be drilled and puts down
On platform 11, and operate by this displacement axis body 12, complete this material 1 hole to be drilled according to this process parameter B
Boring processing procedure.
In order to further illustrate the boring processing procedure of this material 1 hole to be drilled, this step S5 has further included below
Step:
S5A: carry out this boring processing procedure with this initial parameters, this drill bit assembly 13 with this initial parameters to this
Material 1 hole to be drilled carries out this boring processing procedure to this critical depth.
S5B: carrying out this boring processing procedure with these critical parameters, this parameter regulation and control unit 40 is according to this critical ginseng
Number orders about this drill bit assembly 13 and this material 1 hole to be drilled is carried out this boring processing procedure until forming a perforation, complete
Become this boring processing procedure.
Continuous shown refering to " Fig. 4 A " and " Fig. 4 B ", the schematic diagram ruptured for damageability, this material hole to be drilled
Expect that the position referred to as beginning that 1 surface ruptures to generation damageability splits deep C, by the thickness button of this material 1 hole to be drilled
Except the beginning splits deep C size, i.e. can get axial embrittlement limit D size, and have a slight crack and ad initio split deep C and open
Begin fragmentation outward, the width of its fragmentation the most radially embrittlement limit E, wherein, the damage journey that damageability ruptures
Degree is main with radial direction embrittlement limit E as foundation.If it is the biggest to begin to split deep C, then radially embrittlement limit E is the least, phase
Anti-, if it is the least to begin to split deep C, then radially embrittlement limit E is the biggest.
Continuous collocation is refering to shown in " Fig. 5 ", for the data signal schematic diagram of a preferred embodiment of the present invention, in
In the present embodiment, this material sample and this material 1 hole to be drilled are sapphire crystal glass, this drill bit assembly
The parameter of 13 is rotating speed 8000rmp, often rotates into 0.75 μm/rev, ultrasound driver element 50
Carry out a test processing procedure with the drill bit 131 of ultrasound amplitude 3 μm and cutting edge angle 90 degree, and utilization should
Sensing unit 20 senses this drill bit assembly 13 and is put on the strength of this material sample in different time, and
Export this data signal A, this drill bit assembly visible at 8.2 seconds, 9.8 seconds, 11.8 seconds and 12.7 seconds
The strength moment that 13 are applied rises and produces the phenomenon of a peak value 60, and this phenomenon can cause this material sample
Produce rupturing of damageability, it is therefore desirable to this data signal A is analyzed, then resets this processing procedure
Parameter B, completes the boring processing procedure of this material 1 hole to be drilled according to this process parameter B, to prevent damageability from breaking
The generation split.
Additionally, as shown in " Fig. 6 ", the life-span of drill bit 131 is also tested by the present invention, with the most crisp
Raw edges E splits service life on the basis of 0.6mm, wherein includes one first test condition 71,1
Two test condition 72 and one the 3rd test conditions 73, the drill bit granularity of this first test condition 71 is 400
And cutting edge angle is 30 degree；The drill bit granularity of this second test condition 72 is 200 and cutting edge angle is 30
Degree；The drill bit granularity of the 3rd test condition 73 is 400 and cutting edge angle is 90 degree.By granularity condition not
This same first test condition 71 compares with this second test condition 72, it is known that the drill bit that granularity is the biggest
131, service life is the longest, then by this different for cutting edge angle condition first test conditions 71 and the 3rd test
Condition 73 compares, it is known that the drill bit 131 that cutting edge angle is the least, and service life is the longest, then by aforementioned
Understanding, cutting edge angle is more than the granularity impact on the life-span, again with this first test condition 71 to the impact in life-span
Drill bit 131 longest-lived.Therefore, the method for the present invention not only may be used to reduce the phenomenon that damageability ruptures,
The collection of more permeable data, to research and develop preferably hole structure, and then improves toolroom machine, accelerates boring system
The quality of journey and speed.
In sum, the present invention has a features:
One, this Drill module is carried out when carrying out this boring processing procedure via after this parameter regulation and control element analysis data
Parameter adjustment, thereby control this Drill module parameter when carrying out this boring processing procedure, and face being on the verge of this
Carry out the adjustment of parameter during boundary's degree of depth in real time, thereby can not only avoid occurring that damageability ruptures during boring processing procedure
Phenomenon, be also avoided that and too early change process parameter and cause efficiency to decline, promote further working (machining) efficiency and
Quality.
Two, by the setting of this ultrasound driver element, it is possible to promote the boring effect of this Drill module further
Rate.
Three, this sensing unit can be one or multiple different types of sensor, also can be and this driving horse
Reach the load signal detector unit that assembly is electrically connected with, by the effect of different sensors, promote further
The precision of this sensing unit.
Four, the method utilizing the present invention, will be holed unsuccessfully with empirical cumulative reduction by Drilling operation master worker originally
The mode of rate changes to be noted down with the system mode of datumization, datumization, and reduction failure more efficiently and mistake
Chance, and then reach to improve the advantages such as the yield quantifying to produce and speed.
Claims (10)
1. a Drilling operation device, it is in order to carry out processing procedure of holing, its feature for a material hole to be drilled
Being, this Drilling operation device comprises:
One Drill module, it comprises one in order to place the placement platform of this material hole to be drilled, one to be vertically installed in
The displacement axis body of this placement platform, one be arranged at the drill bit assembly on this displacement axis body and one with this offset axis
The drive motor assembly that body and this drill bit assembly connect；
One in order to sense the sensing unit of a critical depth of this material hole to be drilled, this sensing unit and this boring
Module is electrically connected with；
One in order to store the Database Unit of a data signal relevant to this critical depth, this Database Unit
It is electrically connected with this sensing unit；And
The parameter of one process parameter adjusting this Drill module according to this data signal regulates and controls unit, this parameter
Regulation and control unit is electrically connected with this Database Unit and this Drill module.
Drilling operation device the most according to claim 1, it is characterised in that this sensing unit is one
The load signal detection components being electrically connected with this drive motor assembly.
Drilling operation device the most according to claim 1, it is characterised in that this sensing unit is selected from
In the group that dynamometer, accelerometer, sound sensor and combinations thereof are formed.
Drilling operation device the most according to claim 1, it is characterised in that this drill bit assembly more wraps
Main shaft is rotated containing a drill bit and one.
5. require the Drilling operation device described in 4 according to profit, it is characterised in that further include one with this rotation
Turn the ultrasound driver element that main shaft connects.
6. the processing method of a Drilling operation device, it is characterised in that comprise following step:
S1 a: material sample is positioned on a placement platform of a boring fixture, by this boring fixture
One displacement axis body running, the drill bit assembly making this boring fixture is close toward this material sample with an initial parameters
And carry out a boring processing procedure；
When S2: one sensing this material sample of unit senses ruptures because forming a damageability more than a critical depth
Send a data signal；
S3: one Database Unit receives and stores this data signal；
S4: one parameter regulation and control unit receives this Data Data and sets this boring fixture according to this Data Data
One process parameter；
S5 a: material hole to be drilled is positioned on this placement platform, and operate by this displacement axis body, foundation
This process parameter completes the boring processing procedure of this material hole to be drilled.
The processing method of Drilling operation device the most according to claim 6, it is characterised in that Yu Bu
In rapid S4, this process parameter comprises this initial parameters and critical parameters.
The processing method of Drilling operation device the most according to claim 7, it is characterised in that step S5
Further include the following step:
It is critical to this that S5A: this drill bit assembly carries out this boring processing procedure with this initial parameters to this material hole to be drilled
The degree of depth；
S5B: this drill bit assembly carries out this boring processing procedure to forming one with these critical parameters to this material hole to be drilled
Perforation, completes this boring processing procedure.
The processing method of Drilling operation device the most according to claim 6, it is characterised in that this brill
Head assembly further includes a drill bit and and rotates main shaft.
The processing method of Drilling operation device the most according to claim 9, it is characterised in that more wrap
Containing a ultrasound driver element being connected with this drill bit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510176227.6A CN106141236B (en) | 2015-04-15 | 2015-04-15 | Drilling operation device and its processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510176227.6A CN106141236B (en) | 2015-04-15 | 2015-04-15 | Drilling operation device and its processing method |
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| Publication Number | Publication Date |
|---|---|
| CN106141236A true CN106141236A (en) | 2016-11-23 |
| CN106141236B CN106141236B (en) | 2018-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510176227.6A Active CN106141236B (en) | 2015-04-15 | 2015-04-15 | Drilling operation device and its processing method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4100837A (en) * | 1975-12-24 | 1978-07-18 | Norte-Klessmann & Co. K.G. | Temperature compensated measuring device |
| EP0804983B1 (en) * | 1996-05-04 | 2001-12-19 | Joh. & Ernst Link GmbH & Co. KG | Tool with sensor |
| TW530700U (en) * | 2002-06-06 | 2003-05-01 | Tong Tai Machine & Tool Co Ltd | Drilling auxiliary apparatus for PCB drilling machine |
| TW200510095A (en) * | 2003-06-03 | 2005-03-16 | Hitachi Via Mechanics Ltd | Method of drilling |
| CN101870072A (en) * | 2009-04-21 | 2010-10-27 | 鸿富锦精密工业（深圳）有限公司 | Drilling machine compiler |
| CN102773512A (en) * | 2012-07-23 | 2012-11-14 | 安徽奇峰机械装备有限公司 | Numerically-controlled part drilling equipment |
-
2015
- 2015-04-15 CN CN201510176227.6A patent/CN106141236B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4100837A (en) * | 1975-12-24 | 1978-07-18 | Norte-Klessmann & Co. K.G. | Temperature compensated measuring device |
| EP0804983B1 (en) * | 1996-05-04 | 2001-12-19 | Joh. & Ernst Link GmbH & Co. KG | Tool with sensor |
| TW530700U (en) * | 2002-06-06 | 2003-05-01 | Tong Tai Machine & Tool Co Ltd | Drilling auxiliary apparatus for PCB drilling machine |
| TW200510095A (en) * | 2003-06-03 | 2005-03-16 | Hitachi Via Mechanics Ltd | Method of drilling |
| CN101870072A (en) * | 2009-04-21 | 2010-10-27 | 鸿富锦精密工业（深圳）有限公司 | Drilling machine compiler |
| CN102773512A (en) * | 2012-07-23 | 2012-11-14 | 安徽奇峰机械装备有限公司 | Numerically-controlled part drilling equipment |
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| Publication number | Publication date |
|---|---|
| CN106141236B (en) | 2018-06-01 |
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