CN106140748B - A kind of pipeline cleaning workbench - Google Patents

A kind of pipeline cleaning workbench Download PDF

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Publication number
CN106140748B
CN106140748B CN201610638627.9A CN201610638627A CN106140748B CN 106140748 B CN106140748 B CN 106140748B CN 201610638627 A CN201610638627 A CN 201610638627A CN 106140748 B CN106140748 B CN 106140748B
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China
Prior art keywords
platform
fixed
cleaning
rotation
hollow tube
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CN201610638627.9A
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Chinese (zh)
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CN106140748A (en
Inventor
张引红
张明铎
陈时
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Shaanxi Normal University
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Shaanxi Normal University
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Priority to CN201610638627.9A priority Critical patent/CN106140748B/en
Publication of CN106140748A publication Critical patent/CN106140748A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/049Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
    • B08B9/0495Nozzles propelled by fluid jets
    • B08B9/0497Nozzles propelled by fluid jets provided with additional mechanical cleaning tools

Abstract

The invention discloses a kind of pipeline cleaning workbench, it is related to pipeline cleaning technical field.The cleaning platform includes fixed platform, rotation platform and hollow tube.Servomotor in fixed platform drives driving bevel gear to rotate, and then drives the driven wheel of differential on hollow tube to rotate, and driven wheel of differential drives the hollow tube to rotate.Hollow tube rotates relative to fixed platform, while drives rotation platform to rotate, and water under high pressure sprays from the end of high-pressure hose, to enter water-filling cleaning to tube wall.Hairbrush rotates with rotation platform simultaneously, to be scrubbed to tube wall.High pressure water cleaning and scrub are combined by the cleaning platform, greatly improve the cleaning performance of pipeline.

Description

A kind of pipeline cleaning workbench
Technical field
The present invention relates to pipeline cleaning technical field, more particularly to a kind of pipeline cleaning workbench.
Background technology
At present, high pressure water cleaning has been widely used in industrial pipeline cleaning and specific function pipeline cleaning, and at this Good cognition degree is achieved in field.For the inner wall washing of large-diameter pipeline, manual washing and cleaning operation is constantly to automation side To development, it is based on three-dimensional rotation shower nozzle, three-dimensional rotation shower nozzle is arranged on self-advancing type pipe crawling device or three-dimensional rotation Shower nozzle is arranged on auxiliary steel wire rope traction in other pipe walking mechanisms, completes to carry out washing and cleaning operation.Both general automations Cleaning way is all contactless high pressure water cleaning, undesirable for some intractable spot cleaning performances.
The content of the invention
The embodiments of the invention provide a kind of pipeline cleaning workbench, to solve problems of the prior art.
A kind of pipeline cleaning workbench, including fixed platform, rotation platform and hollow tube, it is solid on the fixed platform top surface Dingan County is equipped with servomotor, and driving bevel gear is provided with the drive shaft of the servomotor;The fixed platform and rotary flat The center of platform offers through hole, and the hollow tube passes through the through hole of the fixed platform and the through hole of rotation platform and is fixed on On the rotation platform, the bottom of the top surface and the rotation platform in the fixed platform is exposed at the hollow tube both ends respectively Face, the hollow tube pass through the through hole of the fixed platform and pass through the deep-groove ball axle on the through hole of the fixed platform Hold and be rotatablely connected with the fixed platform;The top of the hollow tube is located at the top face of the fixed platform, and it is described in Driven wheel of differential is installed with the outer wall on blank pipe top, the driven wheel of differential engages with the driving bevel gear;It is described One end that hollow tube is located on the fixed platform top surface is provided with chicksan, in the rotation platform bottom surface One end is provided with crossover sub, and high pressure distributing valve block, the delivery port of the high pressure distributing valve block are provided with the crossover sub On high-pressure hose is installed;Hairbrush is installed, being fixed with shower nozzle on the rotation platform fixes on the side of the rotation platform Seat, the end of the high-pressure hose is fixed in the shower nozzle fixes seat;The servomotor drives the driving bevel gear to turn It is dynamic, and then drive the driven wheel of differential to rotate, the driven wheel of differential drives the hollow tube to rotate, and the hollow tube is relative Rotated in the fixed platform, while drive the rotation platform to rotate, from the water under high pressure that the chicksan enters according to It is secondary to flow through the hollow tube, the crossover sub, the high pressure distributing valve block and the high-pressure hose, finally from the high pressure The end of flexible pipe sprays, and to enter water-filling cleaning to tube wall, while the hairbrush rotates with the rotation platform, to be carried out to tube wall Scrub.
Preferably, the quantity at least two of the hairbrush, and at least two hairbrush are on the rotation platform Center symmetric setting.
Preferably, the high pressure distributing valve block has at least two delivery ports, and one is mounted on each delivery port The individual high-pressure hose, the quantity of the shower nozzle fixes seat is also accordingly at least two, and at least one shower nozzle fixes seat is consolidated It is scheduled on the top surface of the rotation platform, at least one shower nozzle fixes seat is fixed on the bottom surface of the rotation platform.
Preferably, the quantity of the hairbrush is four, and four hairbrush are evenly distributed on the side of the rotation platform On, the quantity of the shower nozzle fixes seat is also four, and shower nozzle fixes seat described in two of which is fixed on the top of the rotation platform On face, and on the Central Symmetry of the rotation platform, shower nozzle fixes seat described in another two is fixed on the bottom of the rotation platform On face, and on the Central Symmetry of the rotation platform, the quantity of the high-pressure hose is four, four high-pressure hoses End corresponds and is fixed in the shower nozzle fixes seat.
Preferably, the hairbrush is steel band type hairbrush, and it includes being fixed by screws on the rotation platform side Steel band and the bristle being arranged on the steel band, the material of the bristle is polytetrafluoroethylene (PTFE).
Preferably, two or four hoisting ring connecting plates are fixed with the top surface of the fixed platform.
Preferably, balancing weight, the balancing weight and servomotor difference position are fixed with the fixed platform top surface In the both sides at the fixed platform center.
Preferably, the top edge of the fixed platform is further fixed on guide wheel fix bar, and the guide wheel fix bar is rotatable 90 degree, its end is rotatablely equipped with directive wheel.
Preferably, the quantity of the guide wheel fix bar is three, and three guide wheel fix bars are uniformly arranged on described solid The edge of countertop is allocated, each guide wheel fix bar end is respectively mounted a directive wheel, the material of the directive wheel For polytetrafluoroethylene (PTFE).
Preferably, the guide wheel fix bar ending vertical is fixed with elastic rotation shaft, and the directive wheel is rotatably installed in described On elastic rotation shaft.
A kind of pipeline cleaning workbench provided in an embodiment of the present invention, including fixed platform, rotation platform and hollow tube.Gu Servomotor on fixed platform drives driving bevel gear to rotate, and then drives the driven wheel of differential on hollow tube to rotate, from mantle Gear drives the hollow tube to rotate.Hollow tube rotates relative to fixed platform, while drives rotation platform to rotate, water under high pressure from The end of high-pressure hose sprays, to enter water-filling cleaning to tube wall.Hairbrush rotates with rotation platform simultaneously, to be brushed to tube wall Wash.High pressure water cleaning and scrub are combined by the pipeline cleaning workbench, greatly improve the cleaning performance of pipeline.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of inventive embodiments of the present invention or technical scheme of the prior art Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only It is some embodiments that the present invention invents, for those of ordinary skill in the art, is not paying the premise of creative work Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of pipeline cleaning workbench provided in an embodiment of the present invention;
Fig. 2 is the overlooking the structure diagram of rotation platform in Fig. 1.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Reference picture 1, the invention provides a kind of pipeline cleaning workbench, including fixed platform 100, the and of rotation platform 200 Hollow tube 300.In the present embodiment, the fixed platform 100 and rotation platform 200 are circular slab, the two be oppositely arranged and With a certain distance, it is centrally located on same vertical direction, and the diameter of the rotation platform 200 is put down slightly larger than the fixation The diameter of platform 100.
Servomotor 110 is installed with the top surface of fixed platform 100, in the drive shaft of the servomotor 110 It is installed with driving bevel gear 111.The center of the fixed platform 100 and rotation platform 200 offers through hole, in described Blank pipe 300 passes through the through hole of the fixed platform 100 and the through hole of rotation platform 200 and is fixed on the rotation platform 200 In through hole.
Expose the bottom of the top surface and the rotation platform 200 in the fixed platform 100 respectively in the both ends of hollow tube 300 Face, the hollow tube 300 pass through the through hole of the fixed platform 100 and by the through holes of the fixed platform 100 Deep groove ball bearing 120 and bearing block 121 be rotatablely connected with the fixed platform 100, specifically, the bearing block 121 is fixed On the top surface of the fixed platform 100, the deep groove ball bearing 120 can relatively rotate with the bearing block 121.It is described hollow The top of pipe 300 is located at the top face of the fixed platform 100, and is fixedly mounted on the outer wall on the top of the hollow tube 300 There is driven wheel of differential 330, the driven wheel of differential 330 engages with the driving bevel gear 111.
One end that the hollow tube 300 is located on the top surface of fixed platform 100 is provided with chicksan 310, institute State chicksan 310 to be connected with high-pressure water, water under high pressure is passed through in the hollow tube 300.The hollow tube 300 Crossover sub 340 is installed in one end on the bottom surface of rotation platform 200, high pressure point is installed on the crossover sub 340 With valve block 320, high-pressure hose is installed on the delivery port of the high pressure distributing valve block 320.On the side of the rotation platform 200 Hairbrush is installed, shower nozzle fixes seat is fixed with the rotation platform 200, the end of the high-pressure hose is fixed on the shower nozzle In fixed seat.
In the present embodiment, the quantity at least two of the hairbrush, respectively the first hairbrush 210 and the second hairbrush 220, Center symmetric setting of the hairbrush 220 of first hairbrush 210 and second on the rotation platform 200.The high pressure distributing valve Block 320 has at least two delivery ports, is mounted on a high-pressure hose on each delivery port, i.e. the first high pressure is soft The high-pressure hose 322 of pipe 321 and second.The quantity of the shower nozzle fixes seat is also accordingly at least two, and respectively the first shower nozzle is consolidated The shower nozzle fixes seat 240 of reservation 230 and second, first shower nozzle fixes seat 230 are fixed on the top surface of the rotation platform 200 On, second shower nozzle fixes seat 240 is fixed on the bottom surface of the rotation platform 200.
Specifically, reference picture 2 in the lump, the quantity of the hairbrush is four, and four hairbrush are evenly distributed on the rotation On the side for turning platform 200, the quantity of the shower nozzle fixes seat is also four, and shower nozzle fixes seat described in two of which is fixed on institute On the top surface for stating rotation platform 200, and on the Central Symmetry of the rotation platform 200, shower nozzle fixes seat described in another two is consolidated It is scheduled on the bottom surface of the rotation platform 200, and on the Central Symmetry of the rotation platform 200, the number of the high-pressure hose Measure as four, the end of four high-pressure hoses, which corresponds, to be fixed in four shower nozzle fixes seats.
In the present embodiment, the hairbrush is steel band type hairbrush, and it includes being fixed by screws in the rotation platform 200 Steel band on side and the bristle being arranged on the steel band, the material of the bristle is polytetrafluoroethylene (PTFE), and the structure is easy to Safeguard and change the hairbrush.Offered in each shower nozzle fixes seat along the diametric(al) of rotation platform 200 extension Bar hole, the high-pressure hose can adjust the position being arranged in the shower nozzle fixes seat by the bar hole, to change State the cleaning range of high-pressure hose.
Two or four hoisting ring connecting plates are fixed with the top surface of the fixed platform 100.If the hoisting ring connects The quantity of fishplate bar is two, and it is respectively the first hoisting ring connecting plate 150 and the second hoisting ring connecting plate 160, the first Central Symmetry of the hoisting ring connecting plate 160 of suspension ring connecting plate 150 and second on the fixed platform 100, and pass through screw Fixed in the fixed platform 100, for by steel wire rope or fixed guide rail lifting or declining the cleaning platform.If institute The quantity for stating hoisting ring connecting plate is four, and it is evenly distributed on the fixed platform around the center of the fixed platform 100 On 100 top surface.
Balancing weight 130 is fixed with the top surface of fixed platform 100, the balancing weight 130 and the servomotor 110 divide Not Wei Yu the center of fixed platform 100 both sides, with play a part of balance rotary inertia.
The top edge of the fixed platform 100 is further fixed on guide wheel fix bar 140, and its end is rotatablely equipped with directive wheel 141, the guide wheel fix bar 140 can be rotated up 90 degree.When being lifted or declining the cleaning platform, the directive wheel 141 play guiding and correction effect.
In the present embodiment, the ending vertical of guide wheel fix bar 140 is fixed with elastic rotation shaft, 141 turns of the directive wheel Dynamic to be arranged on the elastic rotation shaft, the elastic rotation shaft can run into when barrier produces vibration in the directive wheel 141 and inhale The vibration of a part of directive wheel 141 is received, avoids producing large effect to the cleaning platform.The guide wheel fix bar 140 quantity is three, and three guide wheel fix bars 140 are uniformly arranged on described around the center of the fixed platform 100 The edge of the top surface of fixed platform 100, each end of guide wheel fix bar 140 is respectively mounted a directive wheel 141, described to lead Material to wheel 141 is polytetrafluoroethylene (PTFE), can prevent that the directive wheel 141 from damaging tube wall during guiding.
At work, the servomotor 110 drives the driving bevel gear 111 to rotate to the cleaning platform, and then The driven wheel of differential 330 is driven to rotate, the driven wheel of differential 330 drives the hollow tube 300 to rotate.The hollow tube 300 rotate relative to the fixed platform 100, while drive the rotation platform 200 to rotate, and water under high pressure flows through the height successively Press swivel joint 310, the hollow tube 300, the crossover sub 340, the high pressure distributing valve block 320 and the high pressure soft Pipe, finally sprayed from the end of the high-pressure hose, to enter water-filling cleaning to tube wall.The hairbrush is with the rotation platform simultaneously 200 rotate, to be scrubbed to tube wall.Due to the rotation platform 200 can 360 degree rotation, the high-pressure hose relative to The rotation platform 200 is fixed, ensures that the high-pressure hose can be operated in stable state, extends the high-pressure hose Service life.
Although preferred embodiments of the present invention have been described, but those skilled in the art once know basic creation Property concept, then can make other change and modification to these embodiments.So appended claims be intended to be construed to include it is excellent Select embodiment and fall into having altered and changing for the scope of the invention.
Obviously, those skilled in the art can carry out the essence of various changes and modification without departing from the present invention to the present invention God and scope.So, if these modifications and variations of the present invention belong to the scope of the claims in the present invention and its equivalent technologies Within, then the present invention is also intended to comprising including these changes and modification.

Claims (10)

1. a kind of pipeline cleaning workbench, it is characterised in that including fixed platform, rotation platform and hollow tube, the fixation is put down Servomotor is installed with countertop, driving bevel gear is provided with the drive shaft of the servomotor;The fixation is put down The center of platform and rotation platform offers through hole, and the hollow tube passes through the through hole of the fixed platform and leading to for rotation platform Hole is simultaneously fixed on the rotation platform, and the top surface and the rotation in the fixed platform are exposed in the hollow tube both ends respectively The bottom surface of platform, the hollow tube pass through the through hole of the fixed platform and by the through holes of the fixed platform Deep groove ball bearing and bearing block are rotatablely connected with the fixed platform;The top of the hollow tube is located at the top of the fixed platform Above face, and driven wheel of differential is installed with the outer wall on the hollow tube top, the driven wheel of differential and the driving Bevel gear engages;One end that the hollow tube is located on the fixed platform top surface is provided with chicksan, positioned at described One end in rotation platform bottom surface is provided with crossover sub, and high pressure distributing valve block, the high pressure are provided with the crossover sub High-pressure hose is installed on the delivery port of distributing valve block;Hairbrush, the rotation platform are installed on the side of the rotation platform On be fixed with shower nozzle fixes seat, the end of the high-pressure hose is fixed in the shower nozzle fixes seat;The servomotor drives The driving bevel gear rotates, and then drives the driven wheel of differential to rotate, and the driven wheel of differential drives the hollow tube to turn Dynamic, the hollow tube rotates relative to the fixed platform, while drives the rotation platform to rotate, and is connect from the high-pressure rotary It is soft that the water under high pressure that head enters flows through the hollow tube, the crossover sub, the high pressure distributing valve block and the high pressure successively Pipe, finally sprayed from the end of the high-pressure hose, to enter water-filling cleaning to tube wall, while the hairbrush is with the rotation platform Rotate, to be scrubbed to tube wall.
2. cleaning platform as claimed in claim 1, it is characterised in that the quantity at least two of the hairbrush, and at least Center symmetric setting of two hairbrush on the rotation platform.
3. cleaning platform as claimed in claim 2, it is characterised in that the high pressure distributing valve block has at least two water outlets Mouthful, a high-pressure hose is mounted on each delivery port, the quantity of the shower nozzle fixes seat is also accordingly at least Two, at least one shower nozzle fixes seat is fixed on the top surface of the rotation platform, at least one shower nozzle fixes seat It is fixed on the bottom surface of the rotation platform.
4. cleaning platform as claimed in claim 3, it is characterised in that the quantity of the hairbrush is four, four hairs Brush is evenly distributed on the side of the rotation platform, and the quantity of the shower nozzle fixes seat is also four, spray described in two of which Head fixed seat is fixed on the top surface of the rotation platform, and on the Central Symmetry of the rotation platform, spray described in another two Head fixed seat is fixed on the bottom surface of the rotation platform, and on the Central Symmetry of the rotation platform, the high-pressure hose Quantity be four, the end of four high-pressure hoses, which corresponds, to be fixed in the shower nozzle fixes seat.
5. cleaning platform as claimed in claim 4, it is characterised in that the hairbrush is steel band type hairbrush, and it includes passing through Steel band that screw is fixed on the rotation platform side and the bristle being arranged on the steel band, the material of the bristle are Polytetrafluoroethylene (PTFE).
6. cleaning platform as claimed in claim 1, it is characterised in that be fixed with the top surface of the fixed platform two or Four hoisting ring connecting plates of person.
7. cleaning platform as claimed in claim 1, it is characterised in that balancing weight is fixed with the fixed platform top surface, The balancing weight and the servomotor are located at the both sides at the fixed platform center respectively.
8. cleaning platform as claimed in claim 1, it is characterised in that the top edge of the fixed platform is further fixed on leading Fix bar is taken turns, rotatable 90 degree of the guide wheel fix bar, its end is rotatablely equipped with directive wheel.
9. cleaning platform as claimed in claim 8, it is characterised in that the quantity of the guide wheel fix bar is three, three The guide wheel fix bar is uniformly arranged on the edge of the fixed platform top surface around the center of the fixed platform, each described Guide wheel fix bar end is respectively mounted a directive wheel, and the material of the directive wheel is polytetrafluoroethylene (PTFE).
10. cleaning platform as claimed in claim 8, it is characterised in that the guide wheel fix bar ending vertical is fixed with bullet Property rotating shaft, the directive wheel are rotatably installed on the elastic rotation shaft.
CN201610638627.9A 2016-08-05 2016-08-05 A kind of pipeline cleaning workbench Active CN106140748B (en)

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CN201610638627.9A CN106140748B (en) 2016-08-05 2016-08-05 A kind of pipeline cleaning workbench

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CN106140748B true CN106140748B (en) 2018-04-10

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107511372B (en) * 2017-09-26 2023-01-10 西安东仪海博机电科技有限责任公司 Automatic cleaning machine for deep barrel wall
CN110385377B (en) * 2019-07-23 2021-02-02 南京康尼精密机械有限公司 Die carrier with workpiece burr removing function and die carrier deburring method

Citations (6)

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Publication number Priority date Publication date Assignee Title
US4773115A (en) * 1985-10-08 1988-09-27 Systems Canada Limited Sewer cleaning device
CN102784778A (en) * 2011-09-20 2012-11-21 雷学军 All-terrain ducted dust-removal robot
CN103008430A (en) * 2012-12-31 2013-04-03 深圳先进技术研究院 High-pressure water jet tilting and rotating device
CN103286108A (en) * 2013-05-16 2013-09-11 泰安泰山工程机械股份有限公司 Cleaning device for air supply pipelines
CN203426114U (en) * 2013-07-03 2014-02-12 胡雄华 Lifting pipeline robot cleaner
CN205926502U (en) * 2016-08-05 2017-02-08 陕西师范大学 Pipeline cleaning platform

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4773115A (en) * 1985-10-08 1988-09-27 Systems Canada Limited Sewer cleaning device
CN102784778A (en) * 2011-09-20 2012-11-21 雷学军 All-terrain ducted dust-removal robot
CN103008430A (en) * 2012-12-31 2013-04-03 深圳先进技术研究院 High-pressure water jet tilting and rotating device
CN103286108A (en) * 2013-05-16 2013-09-11 泰安泰山工程机械股份有限公司 Cleaning device for air supply pipelines
CN203426114U (en) * 2013-07-03 2014-02-12 胡雄华 Lifting pipeline robot cleaner
CN205926502U (en) * 2016-08-05 2017-02-08 陕西师范大学 Pipeline cleaning platform

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