CN106140025A - Electro-hydraulic automatic reaction induction system - Google Patents

Electro-hydraulic automatic reaction induction system Download PDF

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Publication number
CN106140025A
CN106140025A CN201610656448.8A CN201610656448A CN106140025A CN 106140025 A CN106140025 A CN 106140025A CN 201610656448 A CN201610656448 A CN 201610656448A CN 106140025 A CN106140025 A CN 106140025A
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CN
China
Prior art keywords
electro
pipeline
reaction
bucket
supply
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610656448.8A
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Chinese (zh)
Inventor
汪剑平
沈志林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIAXING-HENGWEI BATTERY Co Ltd
Original Assignee
JIAXING-HENGWEI BATTERY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIAXING-HENGWEI BATTERY Co Ltd filed Critical JIAXING-HENGWEI BATTERY Co Ltd
Priority to CN201610656448.8A priority Critical patent/CN106140025A/en
Publication of CN106140025A publication Critical patent/CN106140025A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/02Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/001Feed or outlet devices as such, e.g. feeding tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/008Feed or outlet control devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2204/00Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
    • B01J2204/002Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the feeding side being of particular interest
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2204/00Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
    • B01J2204/005Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the outlet side being of particular interest
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2204/00Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
    • B01J2204/007Aspects relating to the heat-exchange of the feed or outlet devices

Abstract

The invention discloses a kind of electro-hydraulic automatic reaction induction system, including raw material reaction district, supply allotment district and transition storage area;Described raw material reaction district, supply are allocated and are utilized pipeline to be connected between district and transition storage area, and each reaction zone all electrically connects with PLC control end;Described raw material reaction district includes reaction pot, storage drum and the proportioning bucket utilizing pipeline communication successively;Described supply allotment district includes some supply buckets being arranged in order;Described transition storage area includes storage barrel and transmission pipeline;Utilize the first pipeline communication between described reaction pot and storage drum, between described storage drum and proportioning bucket, utilize second pipe to connect;The 3rd pipeline communication is utilized between described proportioning bucket and supply bucket;The 4th pipeline communication is utilized between described storage barrel and supply bucket.The present invention is capable of the electro-hydraulic conveying of automation, improves production efficiency, and labour intensity is little, and employee operates safe and simple.

Description

Electro-hydraulic automatic reaction induction system
Technical field
The present invention relates to the transmission system regions of reactant liquor in cell processing course, especially a kind of electro-hydraulic automatic reaction is defeated Send system.
Background technology
In cell processing course, it is necessary first to by electro-hydraulic mixing and stirring, currently mainly manually operation is stirred And reaction, labour intensity is big, and risk is high, raw material proportioning process contamination source weight.Secondly, the good Alkaline Electrolyte of proportioning is by plastics Barreled carries, and mainly by hutching haul to each job shop, hand labor intensity is big, and efficiency is low.Furthermore, barreled electro-hydraulic Low temperature environment easily crystallizes, thus affects the stability of product quality.
Content of the invention
It is an object of the invention to provide a kind of electro-hydraulic automatic reaction induction system that can solve the problem that the problems referred to above.
The present invention solve be current battery process of manufacture in, electro-hydraulic stirring and transport mainly by manpower, labor Fatigue resistance is big, and risk is high, and production efficiency is low;Furthermore the problem of electro-hydraulic easily crystallization in low temperature environment.
The present invention solves its technical problem and the technical scheme is that the present invention includes raw material reaction district, supply allotment district With transition storage area;Described raw material reaction district, supply are allocated and are utilized pipeline to be connected between district and transition storage area, and respectively Reaction zone all electrically connects with PLC control end;Described raw material reaction district includes reaction pot, the storage drum utilizing pipeline communication successively With proportioning bucket;Described supply allotment district includes some supply buckets being arranged in order;Described transition storage area includes storage barrel And transmission pipeline;The first pipeline communication is utilized, between described storage drum and proportioning bucket between described reaction pot and storage drum Second pipe is utilized to connect;The 3rd pipeline communication is utilized between described proportioning bucket and supply bucket;Described storage barrel and supply The 4th pipeline communication is utilized between Tong.
Further, the upper end of described reaction pot is provided with feed(raw material)inlet, and bottom is provided with waste water discharge opening;Described reaction pot Upper end is provided with the motor connecting stirring rod, and described stirring rod extends in reaction pot.
Further, described reaction pot is also connected with cooling system, and described cooling system includes temperature sensor, cooling water Source and cooling water transfer tube.
Further, described cooling system is also by PLC control end control, and described temperature sensor is installed on outside reaction pot Sidewall, the in real time temperature in sensing reaction pot;Described cooling water transfer tube one end coupled reaction pot, the other end connects cooling water Source.
Further, the 3rd pipeline that described proportioning bucket is connected with supply bucket is provided with accurate filter.
Further, described proportioning bucket is also connected with water source.
Further, being equipped with liquid level sensor in described supply bucket and storage barrel, described liquid level sensor is all and PLC Control end electrical connection.
Further, it outside described transmission pipeline and is equipped with constant temperature heating device outside storage barrel;Described supply bucket Lower section be provided with heated at constant temperature platform.
Further, described constant temperature heating device includes heating tape and heat-insulation layer;Outside described transmission pipeline and store Bucket outer felt is wound with heating tape, the outside parcel heat-insulation layer of heating tape;It is provided with electrothermal tube in shown warm table.
Further, described the first pipeline, second pipe, the 3rd pipeline and the 4th pipeline are mounted on drawing liquid pump;Institute State the drawing liquid pump installed on the 3rd pipeline corresponding with the quantity of supply bucket.
The invention has the beneficial effects as follows: compared with prior art, first, the electro-hydraulic proportioning of the present invention is at the environment of totally-enclosed In carry out, stop secondary pollution, it is ensured that electro-hydraulic quality.
Secondly, present invention employs intelligentized full automatic induction system, utilize the electro-hydraulic reaction of PLC control, conveying Overall process, manipulation simplicity, course of conveying is safe and reliable, eliminates the step of artificial haul, the labour of saving, improves again work Make efficiency, reduce the existence of the work risk of employee.
Finally, the constant product quality processing.In low temperature environment, electro-hydraulic in storage barrel and transmission pipeline leads to Cross heating tape to carry out heating and being incubated so that electro-hydraulic be under stationary temperature, it is to avoid electro-hydraulic crystallization, be conducive to electricity The conveying of liquid.
Brief description
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the constant temperature heating device schematic diagram at the transmission pipeline of the present invention.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
As it is shown in figure 1, the present invention includes that the 1st, raw material reaction district supplies allotment district 12 and transition storage area 17.
The 1st, raw material reaction district supplies and utilizes pipeline to be connected between allotment district 12 and transition storage area 17, and each reaction zone All electrically connect with PLC control end 20.PLC control end 20 controls the intellectualized operation of total system.
Raw material reaction district 1 includes reaction pot the 2nd, storage drum 6 and the proportioning bucket 9 utilizing pipeline communication successively.Reaction pot 2 and storage Deposit and between bucket 6, utilize the first pipeline 5 to connect, between storage drum 6 and proportioning bucket 9, utilize second pipe 7 to connect.Supply allotment district 12 Including some supply buckets 13 being arranged in order, between proportioning bucket 9 and supply bucket 13, the 3rd pipeline 10 is utilized to connect.Transition storage area 17 include storage barrel 16 and transmission pipeline 18, utilize the 4th pipeline 19 to connect between storage barrel 16 with supply bucket 13.
First pipeline the 5th, second pipe the 7th, the 3rd pipeline 10 and the 4th pipeline 19 are mounted on drawing liquid pump 21.3rd pipeline 10 The drawing liquid pump 21 of upper installation is corresponding with the quantity of supply bucket 13.Drawing liquid pump 21 is as the indispensable parts of electro-hydraulic transmission, institute Some drawing liquid pumps 21 are controlled work by PLC control end 20.
The upper end of reaction pot 2 is provided with feed(raw material)inlet 2-1, and bottom is provided with waste water discharge opening 2-2.The upper end of reaction pot 2 is provided with Connecting the motor 3 of stirring rod 4, stirring rod 4 extends in reaction pot 2.After reaction raw materials pours reaction pot 2 into, start motor 3, stir Mix rod 4 to start working.DYN dynamic stirring replaces original artificial stirring, saves manpower, improves efficiency.
Reaction pot 2 is also connected with cooling system, including temperature sensor, cooling water source 22 and cooling water transfer tube 23.Cooling System is also by PLC control end control, and temperature sensor is installed on reaction pot lateral wall, in real time the temperature in sensing reaction pot.Cold But water transfer tube 23 one end coupled reaction pot 2, the other end connects cooling water source 22.Owing to reaction raw materials mixes in reaction pot 2 Can produce heat after stirring, electro-hydraulic in order to quickly cool down, reaction pot 2 is connected with cooling system.When temperature sensor senses is to instead When answering the temperature in pot 2 higher than 50 DEG C, temperature sensor feedback signal controls end 20 to PLC, and PLC control end 20 control starts cold But water source 22, cooling water injects in reaction pot.Cooling water and electro-hydraulic between be provided with interlayer, after electro-hydraulic cooling, cooling water can be from Waste water discharge opening 2-2 bottom reaction pot discharges, and reaches wastewater collection and the effect recycling.
In order to ensure electro-hydraulic purity, the 3rd pipeline 10 that proportioning bucket 9 is connected with supply bucket 13 is provided with secondary filter Device 11.Accurate filter 11 can filter out electro-hydraulic in impurity, it is ensured that electro-hydraulic purity, so that it is guaranteed that the quality of product.
Proportioning bucket 9 is also connected with pure water source 8.Electro-hydraulic in proportioning bucket 9, carry out concentration tune through what storage drum 6 transmitted Joint.Likend to suitable electro-hydraulic concentration by the wildcard that imports of pure water.
Electro-hydraulic allotment and conveying are realized by intelligence, be equipped with liquid level and pass in therefore supplying bucket 13 and storage barrel 16 Sensor 14, liquid level sensor 14 all electrically connects with PLC control end 20.Judge electro-hydraulic conveying by liquid level sensor 14.Work as confession When answering the liquid level sensor 14 in bucket 13 and storage barrel 16 to be not sensed by corresponding signal, PLC control end 20 still can control electricity The importing of liquid;When the liquid level sensor 14 supplied in bucket 13 and storage barrel 16 senses corresponding signal, represent in staving Signal is fed back to PLC control end 20 by liquid full, and PLC control end 20 controls drawing liquid pump 14 and quits work, then electro-hydraulic interruption is led Enter.
In low temperature environment, as when winter, room temperature was relatively low, the electro-hydraulic easy crystallization that stands in pipeline and staving, because of This, the present invention is outside transmission pipeline 18 and is equipped with constant temperature heating device 15 outside storage barrel 16.Constant temperature heating device includes Heating tape 24 and heat-insulation layer 25, as shown in Figure 2.It is wound with heating tape 24 with storage barrel 16 outer felt, heating outside transmission pipeline 18 With the outside parcel heat-insulation layer 25 of 24.After utilizing heating tape 24 energising, interior B alloy wire heating is fast, the thermal efficiency is high, structure is soft for it Soft feature carries out heated at constant temperature to electro-hydraulic in staving, is wrapped in outside transmission pipeline 18 and staving, easy to operate, and effect shows Write.In order to maintain stationary temperature, typically heat-insulation layer 25 can be wrapped in the outside of heating tape 24.In addition, under supply bucket 13 Side is provided with heated at constant temperature platform 12-1, is provided with electrothermal tube in warm table 12-1.Owing to supply area is deposited as stable supply bucket 13 Region, therefore arranges the constant heating system utilizing steady in a long-term, and the bottom of each supply bucket 13 connects with heated at constant temperature platform 12-1 Touch, when environment temperature is too low, heated at constant temperature platform 12-1 can be started, it is ensured that electro-hydraulic not crystallizing in supply bucket 13.
The operation principle of native system is: first in raw material reaction district 1, and reaction raw materials adds reaction in reaction pot 2, fully After stirring mixing, PLC control drawing liquid pump 21 by fully react electro-hydraulic be delivered in storage drum 6 temporary, then again by storage drum 6 The interior electro-hydraulic proportioning bucket 9 that is delivered to, proportioning bucket 9 is passed through the regulation that pure water carries out electro-hydraulic concentration.Next to that supply allotment district 12, dense In the electro-hydraulic supply bucket 13 being transported to this region that degree regulation finishes, the electro-hydraulic of variable concentrations is put respectively.Each supply Liquid level sensor 14 is set in Tong, when the liquid in supply bucket 13 fills, after liquid level sensor 14 senses coherent signal, will letter Number feedback PLC, PLC control drawing liquid pump 14 quit work, electro-hydraulic stop conveying;And supply the liquid in bucket 13 and do not fill, liquid When level sensor 14 senses less than coherent signal, electro-hydraulic transmit so far in bucket.Therefore, the electro-hydraulic note in this region supply bucket 13 Entering can automatic governing.Being finally transition storage area 17, this region is as electro-hydraulic transfer region, for electro-hydraulic transmission to process equipment Temporary storage is provided.Storage barrel 16 is located at different job shops, when in storage barrel 16 electro-hydraulic be used up after, liquid level pass When sensor 14 senses less than corresponding signal, PLC control is electro-hydraulic to be detached from supply bucket 13, when electro-hydraulic filling, and level sensing After device 14 senses corresponding signal, drawing liquid pump 14 quits work, and electro-hydraulic stopping carries.When process equipment needs electro-hydraulic injection, profit It is delivered to inlet with drawing liquid pump 14 by electro-hydraulic through transmission pipeline 18 in storage barrel 16.
The present invention relates to electro-hydraulic reaction induction system automatically in cell fabrication processes, pipeline mentioned above, take out Liquid pump, liquid level sensor and accurate filter are chemical anticorrosion special totally-enclosed conveyance conduit, chemical anticorrosion dedicated pump, chemical industry The special liquid level sensor of anticorrosion and chemical anticorrosion ultrafilter special.

Claims (10)

1. an electro-hydraulic automatic reaction induction system, it is characterised in that include that raw material reaction district, supply allotment district and transition store District;Utilize pipeline to be connected between described raw material reaction district, supply allotment district and transition storage area, and each reaction zone all with PLC control end electrical connection;Described raw material reaction district includes reaction pot, storage drum and the proportioning bucket utilizing pipeline communication successively; Described supply allotment district includes some supply buckets being arranged in order;Described transition storage area includes storage barrel and transfer tube Road;Utilize the first pipeline communication between described reaction pot and storage drum, between described storage drum and proportioning bucket, utilize second Pipeline communication;The 3rd pipeline communication is utilized between described proportioning bucket and supply bucket;Profit between described storage barrel and supply bucket With the 4th pipeline communication.
2. electro-hydraulic automatic reaction induction system according to claim 1, it is characterised in that the upper end of described reaction pot is provided with Feed(raw material)inlet, bottom is provided with waste water discharge opening;The upper end of described reaction pot is provided with the motor connecting stirring rod, described stirring rod Extend in reaction pot.
3. electro-hydraulic automatic reaction induction system according to claim 1, it is characterised in that described reaction pot is also connected with cooling System, described cooling system includes temperature sensor, cooling water source and cooling water transfer tube.
4. electro-hydraulic automatic reaction induction system according to claim 3, it is characterised in that described cooling system is also controlled by PLC End processed controls, and described temperature sensor is installed on reaction pot lateral wall, in real time the temperature in sensing reaction pot;Described cooling Water transfer tube one end coupled reaction pot, the other end connects cooling water source.
5. electro-hydraulic automatic reaction induction system according to claim 1, it is characterised in that described proportioning bucket is with supply bucket even On the 3rd pipeline connecing, accurate filter is installed.
6. electro-hydraulic automatic reaction induction system according to claim 1, it is characterised in that described proportioning bucket also with water source phase Connection.
7. electro-hydraulic automatic reaction induction system according to claim 1, it is characterised in that in described supply bucket and storage barrel Being equipped with liquid level sensor, described liquid level sensor all electrically connects with PLC control end.
8. electro-hydraulic automatic reaction induction system according to claim 1, it is characterised in that outside described transmission pipeline and It is equipped with constant temperature heating device outside storage barrel;The lower section of described supply bucket is provided with heated at constant temperature platform.
9. electro-hydraulic automatic reaction induction system according to claim 8, it is characterised in that described constant temperature heating device bag Include heating tape and heat-insulation layer;Being wound with heating tape with storage barrel outer felt outside described transmission pipeline, the outside parcel of heating tape is protected Temperature layer;It is provided with electrothermal tube in shown warm table.
10. electro-hydraulic automatic reaction induction system according to claim 1, it is characterised in that described the first pipeline, second Pipeline, the 3rd pipeline and the 4th pipeline are mounted on drawing liquid pump;The drawing liquid pump installed on described 3rd pipeline and the number supplying bucket Measure corresponding.
CN201610656448.8A 2016-08-12 2016-08-12 Electro-hydraulic automatic reaction induction system Pending CN106140025A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610656448.8A CN106140025A (en) 2016-08-12 2016-08-12 Electro-hydraulic automatic reaction induction system

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Application Number Priority Date Filing Date Title
CN201610656448.8A CN106140025A (en) 2016-08-12 2016-08-12 Electro-hydraulic automatic reaction induction system

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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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JP2005314022A (en) * 2004-04-27 2005-11-10 Taiheiyo Engineering Kk Incinerated fly ash loading system
CN101966509A (en) * 2010-08-27 2011-02-09 严卓晟 Dispersing and spraying automatic continuous production system of electrode paste of power battery
CN102112565A (en) * 2008-08-11 2011-06-29 谱莱密克司株式会社 Method and device for producing coating material
CN202237860U (en) * 2011-09-28 2012-05-30 成都瑞奇石油化工工程有限公司 Intelligent medicine dispensing and delivering device
CN102872740A (en) * 2012-10-10 2013-01-16 西双版纳顺达进出品贸易有限责任公司 Automatic material-mixing system
CN103623737A (en) * 2013-12-10 2014-03-12 佛山市金银河智能装备股份有限公司 Automatic feeding system for lithium batteries
CN204193900U (en) * 2014-10-30 2015-03-11 江西大宇医药原料有限公司 A kind of pharmaceutical production reactor
CN104549006A (en) * 2013-10-29 2015-04-29 上海东冠纸业有限公司 Medicinal liquid delivery system for wet towel dispenser
CN204624370U (en) * 2015-04-01 2015-09-09 深圳市优控科技有限公司 Fluid material automation storage device
CN105080376A (en) * 2014-05-23 2015-11-25 深圳市尚水智能设备有限公司 Suspension and colloid preparation method, and apparatus system and application thereof
CN205308235U (en) * 2016-01-07 2016-06-15 深圳市睿格晟设备有限公司 Automatic liquid blending machine
CN205850805U (en) * 2016-08-12 2017-01-04 嘉兴恒威电池有限公司 Electro-hydraulic automatic reaction induction system

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030227819A1 (en) * 2002-04-11 2003-12-11 Mobius Technologies, Inc., A California Corporation Control system and method for continuous mixing of slurry with removal of entrained bubbles
JP2005314022A (en) * 2004-04-27 2005-11-10 Taiheiyo Engineering Kk Incinerated fly ash loading system
CN102112565A (en) * 2008-08-11 2011-06-29 谱莱密克司株式会社 Method and device for producing coating material
CN101966509A (en) * 2010-08-27 2011-02-09 严卓晟 Dispersing and spraying automatic continuous production system of electrode paste of power battery
CN202237860U (en) * 2011-09-28 2012-05-30 成都瑞奇石油化工工程有限公司 Intelligent medicine dispensing and delivering device
CN102872740A (en) * 2012-10-10 2013-01-16 西双版纳顺达进出品贸易有限责任公司 Automatic material-mixing system
CN104549006A (en) * 2013-10-29 2015-04-29 上海东冠纸业有限公司 Medicinal liquid delivery system for wet towel dispenser
CN103623737A (en) * 2013-12-10 2014-03-12 佛山市金银河智能装备股份有限公司 Automatic feeding system for lithium batteries
CN105080376A (en) * 2014-05-23 2015-11-25 深圳市尚水智能设备有限公司 Suspension and colloid preparation method, and apparatus system and application thereof
CN204193900U (en) * 2014-10-30 2015-03-11 江西大宇医药原料有限公司 A kind of pharmaceutical production reactor
CN204624370U (en) * 2015-04-01 2015-09-09 深圳市优控科技有限公司 Fluid material automation storage device
CN205308235U (en) * 2016-01-07 2016-06-15 深圳市睿格晟设备有限公司 Automatic liquid blending machine
CN205850805U (en) * 2016-08-12 2017-01-04 嘉兴恒威电池有限公司 Electro-hydraulic automatic reaction induction system

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