CN102613326B - Six-fort tea humidifying automatic control device and automatic humidifying technology process - Google Patents
Six-fort tea humidifying automatic control device and automatic humidifying technology process Download PDFInfo
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- CN102613326B CN102613326B CN 201210109554 CN201210109554A CN102613326B CN 102613326 B CN102613326 B CN 102613326B CN 201210109554 CN201210109554 CN 201210109554 CN 201210109554 A CN201210109554 A CN 201210109554A CN 102613326 B CN102613326 B CN 102613326B
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Abstract
The invention provides a six-fort tea humidifying automatic control device and automatic humidifying technology process. The six-fort tea humidifying automatic control device comprises an input-tea conveying belt 1 driven by a first power motor 37, a tea storing scraper type tea conveyor 2, an automatic tea weighing machine 3, an automatic humidifying even mixing machine 4 and a humidifying automatic control electric cabin 5. A support frame body 6 is arranged at the lower ends of the tea storing scraper type tea conveyor 2 and the automatic tea weighing machine 3, and the humidifying automatic control electric cabin 5 is installed in the front face of the support frame body 6. The six-fort tea humidifying automatic control device is utilized to humidify and evenly mix tea, and humidifying technology of the device is characterized in that the whole humidifying technology process including inputting raw material tea, conveying the tea in quantity limitation mode, weighing the tea, conveying the weighed tea to the automatic humidifying even mixing machine, spraying water to the tea in the automatic humidifying even mixing machine and humidifying and evenly mixing the tea is automatically controlled by the humidifying automatic control electric cabin without manual direct contact with the tea. The six-fort tea humidifying automatic control device has the advantages of being high in automation degree, convenient and simple to operate, good in effect, sanitary, safe and capable of producing the six-fort tea with high quality.
Description
One, technical field
The invention belongs to six fort tea processing technique field.
Two, background technology
Six fort tea are a kind of of tealeaves, belong to black tea, are the Chinese history well-known teas, the history of existing more than 1,500 year.Gain the name because originating in Liu Bao township, Cangwu County, Wuzhou, list Chinese well-known tea with the betel nut perfume of uniqueness in the Qing Dynasty between year in Jiaqing, become tribute.Existing six fort tea production processes are that gross tea is stacked, shares equally, evenly added water, treat its spontaneous fermentation, and timely turning adds water, and control temperature, humidity well.Gross tea dries after evenly fermenting naturally; Again with the tealeaves steam pressure, after ageing six fort tea.In the production of six fort tea, before being fermented, raw material tea needs to carry out poach, ferment again after humidification, but in existing production, to raw material tea humidification mix thoroughly be all adopt manually add water, humidification is carried out in artificial constantly turning, is difficult to grasp the watering uniformity of tealeaves, the manpower turning also is difficult to grasp the uniformity of tealeaves humidification, be difficult to control the front tealeaves humidity of six fort tea fermentations even, thereby have influence on the quality of six fort tea.Use in addition artificial humidification turning, also have the unmanageable shortcoming in health aspect.
Three, summary of the invention
The purpose of this invention is to provide a kind of mechanization, automation, simple in structure, can avoid above-mentioned shortcoming, guarantee that the tealeaves humidification is even, can stably produce six fort tea humidification automaton and automatic humidification technical process of high-quality six fort tea.
six fort tea humidification automatons of the present invention, it is characterized in that this device comprises advances the tea conveyer belt by what the first power motor drove, and storage tea rubbing board type send the tea machine, automatically claims the tea machine, and automatic humidification is mixed machine thoroughly, humidification automatic control electric case, send the tea machine and claim that automatically there is the supporting support body lower end of tea machine at storage tea rubbing board type, installation humidification automatic control electric case in supporting support body positive, the tea end that enters that advances the tea conveyer belt is the tea raw material entrance, and the tea end correspondence is contained in the top, storage tea casing porch that storage tea rubbing board type send the tea machine, described storage tea rubbing board type send the tea machine to comprise storage tea casing, have a tea outlet at storage tea casing, the tea conveyance machine structure of a rubbing board type is housed at the tea outlet place, the tea conveyance machine structure comprises the second power motor, final drive shaft, be fastened on the spill belt pulley on final drive shaft both sides, be enclosed within the outer driving belt of belt pulley, there is bearing at the final drive shaft two ends, at final drive shaft external second power motor of bearing of an end wherein, the second power motor input is connected with humidification automatic control electric case, be equipped with above driving belt in storage tea casing and draw together the material batten, draw together the tea plate what draw together finite quantity regulation output tealeaves above the material batten, storage tea rubbing board type send the tea conveyance machine structure of tea machine to coordinate with automatically claiming the title tea case of tea machine, the title tea case that makes tealeaves send the tea machine to send automatic title tea machine to from storing up the tea rubbing board type, described automatic title tea machine comprises title tea case and platform scale, the inductive switch plate washer is equipped with at weighing lever head place at platform scale, be equipped with near inductive switch above the inductive switch plate washer, be connected with humidification automatic control electric case near inductive switch, described title tea lower box part is provided with tea export, automatically-controlled door is equipped with at the place at tea export, automatically-controlled door is connected to out, close the door action link rod and opening, the active operation axle of closing the door, open, the active operation of closing the door is coupling in the three-power electric machine, near limited location travel switch automatically-controlled door, the input of limitation travel switch and three-power electric machine all is connected to humidification automatic control electric case, when automatically claiming that the tea machine is installed, claim that the tea export of tea case is corresponding and mix the tea inlet port of machine higher than automatic humidification thoroughly, described automatic humidification is mixed machine thoroughly and is comprised the 4th power motor, the gear graduation group, mix driving shaft thoroughly, be welded on the blade of mixing thoroughly of mixing driving shaft thoroughly, mix the bearing of both ends of main drive shaft thoroughly, mix casing thoroughly, storage tank, with the water pipe of atomized water nozzle, the water inlet electromagnetic water valve, the water outlet electromagnetic water valve, the frequency conversion pressure pump, a fluid level controller and amount of water scale plate are housed in described storage tank, wherein, fluid level controller comprises that two different lengths are fixed on the fixing metal rod that is used for measuring the output water capacity in storage tank, one buckles and moving up and down live metal rod other at the amount of water scale plate, one end of fixing metal rod and live metal rod is in storage tank, and the other end is connected in humidification automatic control electric case outside storage tank, described water pipe with the atomized water nozzle is contained in mixes casing top thoroughly, wherein an end passes and mixes the external frequency conversion force (forcing) pump of casing and water outlet electromagnetic water valve thoroughly, in storage tank one side, water intaking valve and water inlet pipe are arranged, in the storage tank bottom, delivery port is arranged, delivery port has water pipe to be connected with the frequency conversion force (forcing) pump, at the top of mixing casing thoroughly, tea inlet port is arranged, tea outlet is arranged at the bottom, the described driving shaft of mixing thoroughly is contained in and mixes lower box thoroughly, and mix both ends of main drive shaft thoroughly and support by bearing, the exterior gear graduation group of the bearing of an end wherein, gear graduation is connected to the 4th power motor, and the 4th power motor input is connected to humidification automatic control electric case.
It is 400mm-600mm that six fort tea humidification automatons of the present invention, described storage tea rubbing board type send the length of drawing together the material batten of tea machine, and sectional area is 30mm * 20mm-35mm * 25mm.
Six fort tea humidification automatons of the present invention, the supply tank that described automatic humidification is mixed machine thoroughly is to make with the thick corrosion resistant plate of 1mm-2mm, and floor space is 250mm * 200mm, and height is 400mm-800mm; The every lattice scale of adjusting amount of water scale plate that is contained in storage tank is 5mm, and every is 250 grams to the adjusted one lattice conveying water yield, and the adjustable water scope is 250 grams-3500 grams; The described casing of mixing thoroughly is to make with the thick corrosion resistant plate of 2mm-3mm the semicircle that bottom radius is 250mm-500mm, square of top welding, the large 200mm-220mm of aspect ratio bottom radius that top is square; Being contained in the blade of mixing thoroughly of mixing driving shaft thoroughly of mixing lower box thoroughly is to make with the thick corrosion resistant plate of 2mm-5mm, mixes thoroughly on driving shaft by spiral being welded on.
Automatic humidification technical process with above-mentioned six fort tea humidification automatons, its humidification process is characterised in that: from advancing raw material tea, limiting the quantity of and send tea, title tea, weighing tea is sent into automatic humidification mix machine thoroughly, automatic humidification is mixed in machine thoroughly the tealeaves water spray, mixed the tealeaves humidification thoroughly whole humidification process process and all adopt humidification automatic control electric case automatically to control, detailed process is as follows:
A, transferring raw material tea, starting the first power motor drives into the work of tea conveyer belt, tealeaves arrives the upper end tea end and sends into the Chu Chaxiang that storage tea rubbing board type send the tea machine from the tea end that enters that enters tea conveyer belt lower end, at this moment, automatically claim that tea machine empty is heavy, issue a signal to humidification automatic control electric case near inductive switch, open the second power motor, driving storage tea rubbing board type send the tea machine to be fastened on the spill belt pulley on final drive shaft both sides, the driving belt setting in motion, what be contained in driving belt top draws together the material batten through the effect of drawing together the tea plate of the regulation output tealeaves of limiting the quantity of, tealeaves is evenly drawn together title tea case into automatic title tea machine,
B, add water to storage tank, set on request amount of water, each amount of water is that the 10%-15% by raw material tealeaves weight adds water, when humidification automatic control electric case sends signal and opens the second power motor, also send the water inlet electromagnetic water valve that signal is opened storage tank simultaneously, add water to storage tank, when the measurement fixing metal rod that is added to hydraulic controller when water touches water, measure the fixing metal rod and issue a signal to humidification automatic control electric case, close into the water electromagnetic water valve, wait for the signal humidification work of receiving;
C, claim tea, set on request the required weight of tealeaves, when the tealeaves weight that claims the tea case makes the platform scale weighing of automatic title tea machine arrive the setting weight value, the inductive switch plate washer that is contained on platform scale weighing lever head upwards moves, near inductive switch under inductive switch plate washer induction effect, issue a signal to humidification automatic control electric case, when receiving signal, close the second power motor work, storage tea rubbing board type send the tea machine automatically to stop feeding, simultaneously, issue a signal to humidification automatic control electric case, open the work of three-power electric machine, the three-power electric machine drives and claims opening in the tea case, the action link rod of closing the door will claim the automatically-controlled door of tea case to open, tealeaves is sent to automatic humidification mixes mixing thoroughly in casing of machine thoroughly,
D, the tealeaves humidification is mixed thoroughly, when the automatically-controlled door of dress tea case open with tealeaves be sent to automatic humidification mix thoroughly machine mix casing thoroughly the time, humidification automatic control electric case sends three road signal instructions, one road signal instruction is opened the water outlet electromagnetic water valve of storage tank, one road signal instruction frequency conversion pressure pump work, another road signal instruction is opened the 4th power motor work, the work of mixing thoroughly of tealeaves humidification begins, water is through the effect of frequency conversion pressure pump, constantly water spray is surperficial to tealeaves with atomizing type by spraynozzle, while the 4th power motor driven wheel speed change group, transmission is mixed driving shaft thoroughly and is rotated, add water on one side, on one side tealeaves is mixed thoroughly, under the programme-control of humidification automatic control electric case, tealeaves is subject to mixing thoroughly the stirring of mixing blade thoroughly of driving shaft, the stirring rotating manner is: 2 weeks of forward, reversed for 2 weeks, stir back and forth, purpose is that tealeaves is revolved the end of by the face of being stirred to, revolved by face and be stirred to the end, , outside being stirred out by inward turning, in being entered by the outward turning stirring, tealeaves is through again and again stirring like this, reach the effect that humidification is mixed thoroughly, the humidification uniformity reaches more than 95%, when storage tank has been exported water consumption by setting, when live metal rod bottom ferrule does not contact with water, the live metal rod issues a signal to humidification automatic control electric case, control water outlet electromagnetic water valve is closed with the frequency conversion pressure pump and is quit work, at this moment adding water atomization, to mix tealeaves thoroughly complete, meanwhile, humidification automatic control electric case sends signal instruction the 4th power motor and carries tealeaves by the direction continuous rotation of tea outlet, manage 10 seconds-15 second time, the tealeaves that humidification is mixed thoroughly all transports out, and namely completes a tealeaves humidification and mixes process thoroughly,
Automatically-controlled door at above-mentioned title tea case is opened, when tealeaves begins to put into the automatic humidification machine, the automatically-controlled door of title tea case is opened and is contacted limitation travel switch, limitation travel switch can issue a signal to humidification automatic control electric case, humidification automatic control electric case sends instruction and stops the work of three-power electric machine, through 5 seconds-10 second time, humidification automatic control electric case sends signal instruction again starts working the three-power electric machine, the three-power electric machine drives open and close door action link rod, the automatically-controlled door that claims the tea case is closed, and instruction the second power motor work, again claim tea work; Namely in above-mentioned process of tealeaves being carried out humidification, claim for the second time tea work to begin, wait for tealeaves humidification for the second time, close when quitting work with the frequency conversion force (forcing) pump at above-mentioned water outlet electromagnetic water valve, also open simultaneously into the water electromagnetic water valve, add water to storage tank, wait for humidification work for the second time; In above-mentioned the 4th power motor work, when the tealeaves that humidification is mixed thoroughly is all sent, humidification automatic control electric case can send signal instruction quits work the 4th power motor, instruction the 3rd machine operation again, open the automatically-controlled door that claims the tea case, tealeaves is sent to automatic humidification mixes mixing thoroughly in casing of machine thoroughly, carry out humidification for the second time, so circulation, reach automatically constantly with the even humidification of raw material tealeaves.
Use six fort tea humidification automatons of the present invention, the tealeaves humidification is mixed thoroughly, from sending tea, claim tea, tealeaves is added water, mixes whole humidification process process thoroughly and all adopt automatic control, need not manually directly contact tealeaves, has automaticity high, operate simple and easyly, humidification is even, and is effective, safety and sanitation can stably produce high-quality six fort tea.
Four, description of drawings
Fig. 1 is the overall structure schematic diagram of the present invention's six fort tea humidification automatons;
Fig. 2 is that the storage tea rubbing board type of the present invention's six fort tea humidification automatons send tea machine structure chart;
Fig. 3 is the automatic title tea machine structure chart of the present invention's six fort tea humidification automatons;
Fig. 4 claims tea machine A to local structural graph automatically;
Fig. 5 claims tea B to local structural graph automatically;
Fig. 6 is that the automatic humidification of the present invention's six fort tea humidification automatons is mixed the machine structure chart thoroughly;
Fig. 7 is that automatic humidification is mixed machine C thoroughly to structure chart.
in figure 1 is into the tea conveyer belt, the 2nd, storage tea rubbing board type send the tea machine, the 3rd, automatically claim the tea machine, the 4th, automatic humidification is mixed machine thoroughly, the 5th, humidification automatic control electric case, the 6th, the supporting support body, the 7th, near inductive switch, the 8th, automatically-controlled door, the 9th, open, the action link rod of closing the door, the 10th, the active operation axle, 11 platform scales, the 12nd, the inductive switch plate washer, the 13rd, limitation travel switch, 14 is three-power electric machines, 15 is second power motors, the 16th, the bearing at final drive shaft 21 two ends, the 17th, driving belt, the 18th, draw together the material batten, the 19th, draw together the tea plate, the 20th, the spill belt pulley, 21 final drive shafts, the 22nd, mix the bearing at driving shaft 23 two ends thoroughly, the 23rd, mix driving shaft thoroughly, the 24th, mix blade thoroughly, the 25th, mix casing thoroughly, the 26th, the gear graduation group, 27 is the 4th power motors, the 28th, advance the water electromagnetic water valve, the 29th, the live metal rod, the 30th, the frequency conversion pressure pump, the 31st, advance the water fulgurite, the 32nd, the water outlet electromagnetic water valve, the 33rd, the atomized water nozzle, the 34th, storage tank, the 35th, the amount of water scale plate, the 36th, tea outlet, 37 is first power motors, the 38th, short fixing metal rod, the 39th, long fixing metal rod.
Five, the specific embodiment
Below in conjunction with accompanying drawing, six fort tea humidification automatons of the present invention and automatic humidification technical process are described further.
with reference to accompanying drawing, six fort tea humidification automatons of the present invention comprise and advance tea conveyer belt 1 by what the first power motor 37 drove that storage tea rubbing board type send tea machine 2, automatically claims tea machine 3, and automatic humidification is mixed machine 4 thoroughly, humidification automatic control electric case 5, send tea machine 2 and the lower end that automatically claims tea machine 3 that supporting support body 6 is arranged at storage tea rubbing board type, humidification automatic control electric case 5 is installed in the front of supporting support body 6, the tea end that enters that advances tea conveyer belt 1 is the tea raw material entrance, and the tea end correspondence is contained in the top, storage tea casing porch that storage tea rubbing board type send tea machine 2, described storage tea rubbing board type send tea machine 2 to comprise storage tea casing, have a tea outlet at storage tea casing, the tea conveyance machine structure of a rubbing board type is housed at the tea outlet place, the tea conveyance machine structure comprises the second power motor 15, final drive shaft 21, be fastened on the spill belt pulley 20 on final drive shaft 21 both sides, be enclosed within the outer driving belt 17 of belt pulley 20, the bearing 16 at final drive shaft 21 two ends, at final drive shaft 21 external second power motor 15 of bearing 16 of an end wherein, the second power motor 15 inputs are connected with humidification automatic control electric case 5, be equipped with above driving belt 17 in storage tea casing and draw together material batten 18, the length of drawing together material batten 18 is 500mm, sectional area is 30mm * 20mm, draws together tea plate 19 what draw together finite quantity regulation output tealeaves above material batten 18, storage tea rubbing board type send the tea conveyance machine structure of tea machine 2 to coordinate with automatically claiming the title tea case of tea machine 3, the title tea case that makes tealeaves send tea machine 2 to send automatic title tea machine 3 to from storing up the tea rubbing board type, described automatic title tea machine 3 comprises title tea case and platform scale 11, inductive switch plate washer 12 is equipped with at weighing lever head place at platform scale 11, be equipped with above inductive switch plate washer 12 near inductive switch 7, be connected with humidification automatic control electric case 5 near inductive switch 7, described title tea lower box part is provided with tea export, automatically-controlled door 8 is equipped with at the place at tea export, automatically-controlled door 8 is connected to out, close the door action link rod 9 and opening, the active operation axle 10 of closing the door, active operation axle 10 is connected to three-power electric machine 14, near limited location travel switch 13 automatically-controlled door 8, the input of limitation travel switch 13 and three-power electric machine 14 all is connected to humidification automatic control electric case 5, when automatically claiming that tea machine 3 is installed, claim that the tea export of tea case is corresponding and mix the tea inlet port of machine 4 higher than automatic humidification thoroughly, described automatic humidification is mixed machine 4 thoroughly and is comprised the 4th power motor 27, gear graduation group 26, mix driving shaft 23 thoroughly, be welded on mix driving shaft 23 thoroughly mix blade 24 thoroughly, mix the bearing 22 at driving shaft 23 two ends thoroughly, mix casing 25 thoroughly, storage tank 34, with the water pipe of atomized water nozzle 33, water inlet electromagnetic water valve 28, water outlet electromagnetic water valve 32, frequency conversion pressure pump 30, described storage tank 34 is to make with the thick corrosion resistant plate of 2mm, and floor space is 300mm * 200mm, and height is 500mm, in a fluid level controller is housed and regulates amount of water scale plate 35, regulating amount of water scale plate 35 every lattice scales is 5mm, it is every that to carry the water yield to adjusted one lattice is 250 grams, the adjustable water scope is 250 grams-3500 grams, fluid level controller is to use the JTB fluid level controller, it comprises a short fixing metal rod 38, a long fixing metal rod 39, a live metal rod 29 that buckles on amount of water scale plate 35 sides and can move up and down adjusting, fixing metal rod 38,39 is installed in storage tank 34, fixing metal rod 38,39 and an end of live metal rod 29 in storage tank 34, the other end is at the outer connection humidification of storage tank 34 automatic control electric case 5, the described casing 25 of mixing thoroughly is to make with the thick corrosion resistant plate of 2mm the semicircle that bottom radius is 250mm-500mm, square of top welding, the large 200mm of aspect ratio bottom radius that top is square, be contained in the water pipe of atomized water nozzle 33 and mix casing 25 tops thoroughly, wherein an end passes and mixes the external frequency conversion force (forcing) pump 30 of casing 25 and water outlet electromagnetic water valve 32 thoroughly, have into water electromagnetic water valve 28 and water inlet pipe 31 in storage tank 34 1 sides, in storage tank 34 bottoms, delivery port is arranged, delivery port has water pipe to be connected with frequency conversion force (forcing) pump 30, at the top of mixing casing 25 thoroughly, tea inlet port is arranged, tea outlet 36 is arranged at the bottom, the described driving shaft 23 of mixing thoroughly is contained in and mixes casing 25 bottoms thoroughly, being welded on the blade 24 of mixing thoroughly of mixing driving shaft 23 thoroughly is to make with the thick corrosion resistant plate of 3mm, mix thoroughly on driving shaft 23 by spiral being welded on, mix driving shaft 23 two ends thoroughly by bearing 22 supportings, the exterior gear graduation group 26 of the bearing 22 of an end wherein, gear graduation group 26 is connected to the 4th power motor 27, the four power motor 27 inputs and is connected to humidification automatic control electric case 5.
Automatic humidification technical process with six fort tea humidification automatons of the present invention, its humidification process is characterised in that: from advancing raw material tea, limiting the quantity of and send tea, title tea, weighing tea is sent into automatic humidification to be mixed machine thoroughly, automatic humidification is mixed thoroughly tealeaves water spray in machine, the tealeaves humidification is mixed thoroughly, whole humidification process process all adopts humidification automatic control electric case automatically to control, and detailed process is as follows:
A, transferring raw material tea, start the first power motor 37 and drive 1 work of tea conveyer belt, tealeaves arrives the upper end tea end and sends into the Chu Chaxiang that storage tea rubbing board type send tea machine 2 from the tea end that enters that enters tea conveyer belt 1 lower end, at this moment, automatically claim that tea machine 3 empty are heavy, issue a signal to humidification automatic control electric case 5 near inductive switch 7, open the second power motor 15, drive is fastened on the spill belt pulley 20 on final drive shaft 21 both sides, driving belt 17 setting in motions, what be contained in driving belt 17 tops draws together material batten 18 through the effect of drawing together tea plate 19 of the regulation output tealeaves of limiting the quantity of, tealeaves is evenly drawn together title tea case into automatic title tea machine 3,
B, add water to storage tank 34, set on request amount of water, each amount of water is that the 10%-15% by raw material tealeaves weight adds water, as to set tealeaves be 25000 grams, amount of water is 3000 grams, when humidification automatic control electric case 5 sends signal and opens the second power motor 15, also send simultaneously the water inlet electromagnetic water valve 28 that signal is opened storage tank 34, add water to storage tank 34, when the measurement fixing metal rod 38 that is added to hydraulic controller when water touches water, measure fixing metal rod 38 and issue a signal to humidification automatic control electric case 5, close into water electromagnetic water valve 28, the work of signal humidification is received in wait,
C, claim tea, set on request the required weight of tealeaves, when the tealeaves weight that claims the tea case makes the platform scale weighing of automatic title tea machine 3 arrive the setting quantitative value, be contained in that on platform scale weighing lever head, inductive switch plate washer 12 upwards moves, responding under plate washer 12 induction effects near inductive switch 7, issue a signal to humidification automatic control electric case 5, when receiving signal, close the second power motor 15 work, storage tea rubbing board type send tea machine 2 automatically to stop feeding, simultaneously, issue a signal to humidification automatic control electric case 5, open 14 work of three-power electric machine, three-power electric machine 14 drives and claims opening in the tea case, the action link rod 9 of closing the door will claim the automatically-controlled door 8 of tea case to open, tealeaves is sent to automatic humidification mixes mixing thoroughly in casing 25 of machine 4 thoroughly,
D, the tealeaves humidification is mixed thoroughly, when the automatically-controlled door 8 of dress tea case open with tealeaves be sent to automatic humidification mix thoroughly machine 4 mix casing 25 thoroughly the time, humidification automatic control electric case 5 sends three road signal instructions, one road signal instruction is opened the water outlet electromagnetic water valve 32 of storage tank, one road signal instruction is opened 30 work of frequency conversion pressure pump, another road signal instruction is opened the 4th power motor 27 work, the work of mixing thoroughly of tealeaves humidification begins, water is under 30 effects of frequency conversion pressure pump, by spraynozzle 33 with atomizing type constantly water spray to the tealeaves surface, while the 4th power motor 27 driven wheel speed change groups 26, transmission is mixed driving shaft 23 thoroughly and is rotated, add water on one side, on one side tealeaves is mixed thoroughly, under the programme-control of humidification automatic control electric case 5, tealeaves is subject to mixing thoroughly the stirring of mixing blade 24 thoroughly of driving shaft 23, the stirring rotating manner is: 2 weeks of forward, reversed for 2 weeks, stir back and forth, purpose is that tealeaves is revolved the end of by the face of being stirred to, revolved by face and be stirred to the end, , outside being stirred out by inward turning, in being entered by the outward turning stirring, the again and again stirring of tealeaves process like this, reach the effect of mixing humidification thoroughly, the humidification uniformity reaches more than 95%, when storage tank 34 is exported water consumption by setting, when live metal rod 29 bottom ferrule do not contact with water, metal bar 29 issues a signal to humidification automatic control electric case 5, control water outlet electromagnetic water valve 32 is closed with frequency conversion pressure pump 30 and is quit work, at this moment adding water smoke, to mix tealeaves thoroughly complete, meanwhile, instruction the 4th power motor 27 is pressed the direction continuous rotation of tea outlet 36 and is carried tealeaves, manage 10 seconds-15 second time, the tealeaves that humidification is mixed thoroughly all transfers out, and completes a tealeaves humidification and mixes process thoroughly,
automatically-controlled door 8 at above-mentioned title tea case is opened, when tealeaves begins to put into automatic humidification machine 4, the automatically-controlled door 8 of title tea case is opened and is contacted limitation travel switch 13, limitation travel switch 13 can issue a signal to humidification automatic control electric case 5, humidification automatic control electric case 5 sends signal instruction and stops 14 work of three-power electric machine, through 5 seconds-10 second time, humidification automatic control electric case 5 sends signal instruction again starts working three-power electric machine 14, three-power electric machine 14 drives to be opened, the action link rod 9 of closing the door, the automatically-controlled door 8 that claims the tea case is closed, the second power motor work, again claim tea work, namely above-mentioned in tealeaves is carried out the process of humidification, claim for the second time tea work to begin, wait is to tealeaves humidification for the second time, close when quitting work with frequency conversion force (forcing) pump 30 at above-mentioned water outlet electromagnetic water valve 32, also open simultaneously into water electromagnetic water valve 28, add water to storage tank 34, wait for humidification work for the second time, in above-mentioned the 4th power motor 27 work, when the tealeaves that humidification is mixed thoroughly is all sent, humidification automatic control electric case 5 can send signal instruction quits work the 4th power motor 27, instruction the 3rd machine operation 14 again, open the automatically-controlled door 8 that claims the tea case, tealeaves is sent to automatic humidification mixes mixing thoroughly in casing 25 of machine 4 thoroughly, carry out humidification for the second time, so circulation, reach automatically constantly with the even humidification of raw material tealeaves.
Claims (4)
1. fort tea humidification automaton, it is characterized in that this device comprises advances tea conveyer belt (1) by what the first power motor (37) drove, storage tea rubbing board type send tea machine (2), automatically claim tea machine (3), automatic humidification is mixed machine (4) thoroughly, humidification automatic control electric case (5), send tea machine (2) and claim that automatically there is supporting support body (6) lower end of tea machine (3) at storage tea rubbing board type, in the front of supporting support body (6), humidification automatic control electric case (5) is installed, the tea end that enters that advances tea conveyer belt (1) is the tea raw material entrance, and the tea end correspondence is contained in the top, storage tea casing porch that storage tea rubbing board type send tea machine (2), described storage tea rubbing board type send tea machine (2) to comprise storage tea casing, have a tea outlet at storage tea casing, the tea conveyance machine structure of a rubbing board type is housed at the tea outlet place, the tea conveyance machine structure comprises the second power motor (15), final drive shaft (21), be fastened on the spill belt pulley (20) on final drive shaft (21) both sides, be enclosed within the outer driving belt (17) of belt pulley (20), the bearing (16) at final drive shaft (21) two ends, at final drive shaft (21) external the second power motor of the bearing of an end (16) (15) wherein, the second power motor (15) input is connected with humidification automatic control electric case (5), driving belt (17) top in storage tea casing is equipped with and is drawn together material batten (18), draws together tea plate (19) what draw together material batten (18) top finite quantity regulation output tealeaves, storage tea rubbing board type send the tea conveyance machine structure of tea machine (2) to coordinate with automatically claiming the title tea case of tea machine (3), the title tea case that makes tealeaves send tea machine (2) to send automatic title tea machine (3) to from storing up the tea rubbing board type, described automatic title tea machine (3) comprises title tea case and platform scale (11), inductive switch plate washer (12) is equipped with at weighing lever head place at platform scale (11), be equipped with near inductive switch (7) above inductive switch plate washer (12), be connected with humidification automatic control electric case (5) near inductive switch (7), described title tea lower box part is provided with tea export, automatically-controlled door (8) is equipped with at the place at tea export, automatically-controlled door (8) is connected to out, close the door action link rod (9) and opening, the active operation axle (10) of closing the door, open, the active operation of closing the door axle (10) is connected to three-power electric machine (14), near limited location travel switch (13) automatically-controlled door (8), the input of limitation travel switch (13) and three-power electric machine (14) all is connected to humidification automatic control electric case (5), when claiming that automatically tea machine (3) is installed, claim the tea export correspondence of tea case and mix the tea inlet port of machine (4) higher than automatic humidification thoroughly, described automatic humidification is mixed machine (4) thoroughly and is comprised the 4th power motor (27), gear graduation group (26), mix driving shaft (23) thoroughly, be welded on mix driving shaft (23) thoroughly mix blade (24) thoroughly, mix the bearing (22) at driving shaft (23) two ends thoroughly, mix casing (25) thoroughly, storage tank (34), the water pipe of band atomized water nozzle (33), water inlet electromagnetic water valve (28), water outlet electromagnetic water valve (32), frequency conversion pressure pump (30), a fluid level controller and amount of water scale plate (35) are housed in described storage tank (34), wherein, fluid level controller comprises that two are fixed on the fixing metal rod (38 that is used for measuring the output water capacity in storage tank (34), 39), one buckles other at amount of water scale plate (35) and can move up and down the live metal rod (29) of regulating amount of water, fixing metal rod (38,39) and an end of live metal rod (29) in storage tank (34), the other end is connected in humidification automatic control electric case (5) outside storage tank (34), the water pipe of described band atomized water nozzle (33) is contained in mixes casing (25) top thoroughly, wherein an end passes and mixes the external frequency conversion pressure pump of casing (25) (30) and water outlet electromagnetic water valve (32) thoroughly, have into water electromagnetic water valve (28) and water inlet pipe (31) in storage tank (34) one sides, in storage tank (34) bottom, delivery port is arranged, delivery port has water pipe to be connected with frequency conversion pressure pump (30), at the top of mixing casing (25) thoroughly, tea inlet port is arranged, tea outlet (36) is arranged at the bottom, the described driving shaft (23) of mixing thoroughly is contained in and mixes casing (25) bottom thoroughly, mix driving shaft (23) two ends thoroughly by bearing (22) supporting, the exterior gear graduation group of the bearing of an end (22) (26) wherein, gear graduation group (26) is connected to the 4th power motor (27), and the 4th power motor (27) input is connected to humidification automatic control electric case (5).
2. six fort tea humidification automatons according to claim 1, is characterized in that it is 400mm-600mm that described storage tea rubbing board type send the length of drawing together material batten (18) of tea machine (2), and sectional area is 30mm * 20mm-35mm * 25mm.
3. six fort tea humidification automatons according to claim 1 and 2, it is characterized in that it is to make with the thick corrosion resistant plate of 1mm-2mm that described automatic humidification is mixed the storage tank of machine (4) (34) thoroughly, floor space is 250mm * 200mm, and height is 400mm-800mm; The every lattice scale of amount of water scale plate (35) that is contained in storage tank (34) is 5mm, and every is 250 grams to the adjusted one lattice conveying water yield, can the water diversion volume scope be 250 grams-3500 grams; The described casing (25) of mixing thoroughly is to make with the thick corrosion resistant plate of 2mm-3mm the semicircle that bottom radius is 250mm-500mm, square of top welding, the large 200mm-220mm of aspect ratio bottom radius of square; Being contained in the blade (24) of mixing thoroughly of mixing driving shaft (23) thoroughly of mixing casing (25) bottom thoroughly is to make with the thick corrosion resistant plate of 2mm-5mm, mixes thoroughly on driving shaft (23) by spiral being welded on.
4. the automatic humidification technical process of according to claim 1-3 described six fort tea humidification automatons, its humidification process is characterised in that: from advancing raw material tea, limiting the quantity of and send tea, title tea, weighing tea is sent into automatic humidification mix machine thoroughly, automatic humidification is mixed in machine thoroughly tealeaves spray water and mix the tealeaves humidification thoroughly whole humidification process process and all adopt humidification automatic control electric case automatically to control, detailed process is:
A, transferring raw material tea is to claiming the tea case, start the first power motor (37) and drive tea conveyer belt (1) work, tealeaves arrives the upper end tea end and sends into the Chu Chaxiang that storage tea rubbing board type send tea machine (2) from the tea end that enters that enters tea conveyer belt (1) lower end, at this moment, automatically claim that tea machine (3) empty is heavy, issue a signal to humidification automatic control electric case (5) near inductive switch (7), open the second power motor (15), driving storage tea rubbing board type send the tea machine to be fastened on the spill belt pulley (20) on final drive shaft (21) both sides, driving belt (17) setting in motion, what be contained in driving belt (17) top draws together material batten (18) through the effect of drawing together tea plate (19) of the regulation output tealeaves of limiting the quantity of, tealeaves is evenly drawn together title tea case into automatic title tea machine (3),
B, add water to storage tank (34), set on request amount of water, each amount of water is that the 10%-15% by raw material tealeaves weight adds water, when humidification automatic control electric case (5) sends signal and opens the second power motor (15), also send simultaneously the water inlet electromagnetic water valve (28) that signal is opened storage tank (34), add water to storage tank (34), when water is added to the fixing metal rod (38) of hydraulic controller when touching water, fixing metal rod (38) issues a signal to humidification automatic control electric case (5), close into water electromagnetic water valve (28), wait is received and is carried out the work of signal humidification,
C, claim tea, set on request the required weight of tealeaves, when the tealeaves weight that claims the tea case makes the platform scale weighing of automatic title tea machine (3) arrive the setting weight value, the inductive switch plate washer (12) that is contained on platform scale weighing lever head upwards moves, near inductive switch (7) under inductive switch plate washer (12) induction effect, issue a signal to humidification automatic control electric case (5), when receiving signal, close the second power motor (15) work, storage tea rubbing board type send tea machine (2) automatically to stop feeding, simultaneously, issue a signal to humidification automatic control electric case (5), open three-power electric machine (14) work, three-power electric machine (14) drives and claims opening in the tea case, the action link rod (9) of closing the door will claim the automatically-controlled door (8) of tea case to open, tealeaves is sent to automatic humidification mixes mixing thoroughly in casing (25) of machine (4) thoroughly,
D, the tealeaves humidification is mixed thoroughly, when the automatically-controlled door (8) of dress tea case open with tealeaves be sent to automatic humidification mix thoroughly machine (4) mix casing (25) thoroughly the time, humidification automatic control electric case (5) sends three road signal instructions, one road signal instruction is opened the water outlet electromagnetic water valve (32) of storage tank, one road signal instruction is opened frequency conversion pressure pump (30) work, another road signal instruction is opened the 4th power motor (27) work, the work of mixing thoroughly of tealeaves humidification begins, water is under frequency conversion pressure pump (30) effect, by atomized water nozzle (33) with atomizing type constantly water spray to the tealeaves surface, while the 4th power motor (27) driven wheel speed change group (26), transmission is mixed driving shaft (23) thoroughly and is rotated, add water on one side, on one side tealeaves is mixed thoroughly, under the programme-control of humidification automatic control electric case (5), tealeaves is subject to mixing thoroughly the stirring of mixing blade (24) thoroughly of driving shaft (23), the stirring rotating manner is: 2 weeks of forward, reversed for 2 weeks, stir back and forth, tealeaves is through again and again stirring, reach the effect that humidification is mixed thoroughly, the humidification uniformity reaches more than 95%, when storage tank (34) has been exported water consumption by setting, when live metal rod (29) bottom ferrule does not contact with water, live metal rod (29) issues a signal to humidification automatic control electric case (5), control water outlet electromagnetic water valve (32) is closed with frequency conversion pressure pump (30) and is quit work, at this moment adding water atomization, to mix tealeaves thoroughly complete, meanwhile, instruction the 4th power motor (27) is pressed the direction continuous rotation of tea outlet (36) and is carried tealeaves, through 10 seconds-15 second time, the tealeaves that humidification is mixed thoroughly all transfers out, complete a tealeaves humidification and mix process thoroughly,
automatically-controlled door (8) at above-mentioned title tea case is opened, tealeaves begins to put into automatic humidification when mixing machine (4) thoroughly, the automatically-controlled door (8) of title tea case is opened and is contacted limitation travel switch (13), limitation travel switch (13) can issue a signal to humidification automatic control electric case (5), humidification automatic control electric case (5) sends signal instruction and stops three-power electric machine (14) work, through 5 seconds-10 second time, humidification automatic control electric case (5) sends signal instruction again starts working three-power electric machine (14), three-power electric machine (14) drives and opens, the action link rod (9) of closing the door, the automatically-controlled door (8) that claims the tea case is closed, the second power motor (15) work, again claim tea work, namely above-mentioned in tealeaves is carried out the process of humidification, claim for the second time tea work to begin, wait is to tealeaves humidification for the second time, close with frequency conversion pressure pump (30) when quitting work at above-mentioned water outlet electromagnetic water valve (32), also open simultaneously into water electromagnetic water valve (28), add water to storage tank (34), wait for humidification work for the second time, work at above-mentioned the 4th power motor (27), when the tealeaves that humidification is mixed thoroughly is all sent, humidification automatic control electric case (5) can send signal instruction quits work the 4th power motor (27), instruction the 3rd motor (14) work again, open the automatically-controlled door (8) that claims the tea case, carry out humidification for the second time, so circulation, reach automatically constantly with the even humidification of raw material tealeaves.
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| CN105166145A (en) * | 2015-08-13 | 2015-12-23 | 湖南建玲实业有限公司 | Pulping method and pulping equipment for producing Fu tea |
| CN105053303A (en) * | 2015-08-13 | 2015-11-18 | 湖南建玲实业有限公司 | Processing method and processing system for raw materials of black tea |
| CN106260150A (en) * | 2016-09-24 | 2017-01-04 | 益阳乐道茶业有限公司 | A kind of automatic water jetting stirring tipper produced for brick tea |
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| CN201356036Y (en) * | 2009-02-03 | 2009-12-09 | 周红杰 | Puer tea uniform humidifier |
| CN101744065A (en) * | 2010-02-05 | 2010-06-23 | 昆明船舶设备集团有限公司 | Pu-erh tea (cooked) fermentation processing system |
| CN101773174A (en) * | 2010-02-26 | 2010-07-14 | 昆明船舶设备集团有限公司 | Intelligent informationized storage alcoholization system for Pu'er tea |
| CN101911987A (en) * | 2010-07-13 | 2010-12-15 | 广西梧州茂圣茶业有限公司 | LiuBao tea fermentation tank and LiuBao tea fermentation process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201356036Y (en) * | 2009-02-03 | 2009-12-09 | 周红杰 | Puer tea uniform humidifier |
| CN101744065A (en) * | 2010-02-05 | 2010-06-23 | 昆明船舶设备集团有限公司 | Pu-erh tea (cooked) fermentation processing system |
| CN101773174A (en) * | 2010-02-26 | 2010-07-14 | 昆明船舶设备集团有限公司 | Intelligent informationized storage alcoholization system for Pu'er tea |
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Address after: 543002 No.2 jiaozuihou Road, Dieshan District, Wuzhou City, Guangxi Zhuang Autonomous Region Patentee after: Guangxi Wuzhou Tea Factory Co.,Ltd. Address before: 543002 No.2 jiaozuihou Road, Dieshan District, Wuzhou City, Guangxi Zhuang Autonomous Region Patentee before: GUANGXI ZHUANG AUTONOMOUS REGION WUZOU TEA FACTORY |