CN106129431B - A kind of thermal cell insulated type lead flow collection sheet assembly method - Google Patents

A kind of thermal cell insulated type lead flow collection sheet assembly method Download PDF

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Publication number
CN106129431B
CN106129431B CN201610597455.5A CN201610597455A CN106129431B CN 106129431 B CN106129431 B CN 106129431B CN 201610597455 A CN201610597455 A CN 201610597455A CN 106129431 B CN106129431 B CN 106129431B
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China
Prior art keywords
collection sheet
flow collection
lead
thermal cell
mica strip
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CN201610597455.5A
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CN106129431A (en
Inventor
季柳燕
胡小薇
钱俊
强杉杉
高文秀
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Shanghai Institute of Space Power Sources
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Shanghai Institute of Space Power Sources
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/30Deferred-action cells
    • H01M6/36Deferred-action cells containing electrolyte and made operational by physical means, e.g. thermal cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/42Grouping of primary cells into batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

Thermal cell insulated type lead flow collection sheet assembly method provided by the invention, comprising: Step 1: preparation band lead flow collection sheet, two lead items are respectively symmetrically put and are welded in flow collection sheet two sides;Step 2: selection mica strip, is separately fixed at band lead flow collection sheet two sides for two panels mica strip with polyimide insulative adhesive tape;Step 3: being overlayed on the mica strip of side with an asbestos sliver again, wrapped up with polyimide insulative adhesive tape.Further, lead item and flow collection sheet overlapping length about 8mm, it is totally eight two rows of that solder joint is symmetrically uniformly distributed.Thermal cell insulated type lead flow collection sheet provided by the invention can fold up the lead item of the insulated type lead flow collection sheet prepared in the preceding preparation of pile assembly, use, have asbestos sliver one side close to pile, convenient and efficient.Polyimide insulative adhesive tape is first layer protection, and asbestos sliver is second layer protection, and mica strip is third layer protection, prevents that short circuit occurs in pile between single battery.

Description

A kind of thermal cell insulated type lead flow collection sheet assembly method
Technical field
The invention belongs to thermal cell technical fields, and in particular to a kind of thermal cell insulated type lead flow collection sheet assembly method.
Background technique
Thermal cell is usually to be made of element cell, electric interfaces and mechanical interface, and wherein element cell is that thermal cell produces The core component of raw electric energy, performance determine whether the output of battery meets technical requirements, decide that can thermal cell normal Complete preplanned mission.Pile is the core component of element cell again, and pile is made of in series and parallel multiple single batteries, and can pile Normal output regulation electric energy is the key that determine whether thermal cell works normally.Pile passes through gold with good conductivity on flow collection sheet Belong to lead item and externally transmit electric energy, the insulation protection of lead item is related to whether battery normal, work of safety.
Thermal cell be with the heating system of battery itself nonconducting solid state salt electrolyte heating melting be in from A kind of hot activation reserve cell of subtype conductor and entrance working condition.Its internal electrolyte is the nothing by two or more The eutectic of machine salt composition, when room temperature, electrolyte is non-conductive solid;In use, molten salt electrolyte melts and conduction, swash Battery living, exports electric energy.Therefore, its internal temperature is usually maintained in 400 DEG C or more, at this moment, lead to thermal cell at work The isolation protective material of item requires at least to be in non-conductive state in 450 DEG C of environmental conditions of high temperature.By retrieving domestic and international patent And document, the relevant report of lead safeguard protection is not found.
At home usually using polyimide insulative adhesive tape package lead item to prevent lead item is exposed from causing single battery Between short circuit.Polyimide insulative adhesive tape long-term use temperature range is at -200 DEG C ~ 300 DEG C, although short-term job maximum temperature Can reach 680 DEG C, therefore, if thermal cell be only used only polyimide insulative adhesive tape protection lead item may cause work after Short-circuit between phase single battery, eventually leading to thermal cell, there are security risks, therefore have battery to exist later using compression battery pile The method installed mica strip on lead item and wrap up asbestos, this method are suitble to the battery that pile is relatively large in diameter, lead item is few.But It is more portable as gradually to move towards volume smaller for missile weapon system, to thermal cell product used in missile weapon system More stringent requirements are proposed, it is desirable that thermal cell output of products is more powerful, volume is smaller, weight is lighter etc..Thermal cell is straight at present Diameter only has Φ 28mm, and wherein core part-single battery diameter only has Φ 22mm, and the output of three tunnel of pile shares lead at five Item removes battery case wall thickness and pile insulating protective layer thickness, and the thickness for leaving every place's lead item protection for is only 1mm, space It is smaller, be not suitable for assembling mica strip and asbestos sliver after compressing battery pile, therefore draw the insulated type of thermal cell output electric energy The assembling structure of line flow collection sheet proposes requirements at the higher level, under the premise of ensuring reliable in quality, improves assembling structure, improves work Efficiency.
Summary of the invention
Problems solved by the invention is that the prior art lacks the insulation protection to low profile thermal battery-use lead item;To solve Described problem, the present invention provide a kind of thermal cell insulated type lead flow collection sheet assembly method.
Thermal cell insulated type lead flow collection sheet assembly method provided by the invention, comprising: Step 1: preparation band lead afflux Two lead items are respectively symmetrically put and are welded in flow collection sheet two sides by piece;Step 2: selection mica strip, with polyimide insulative adhesive tape Two panels mica strip is separately fixed at band lead flow collection sheet two sides;Step 3: overlayed on the mica strip of side with an asbestos sliver again, It is wrapped up with polyimide insulative adhesive tape.
Further, lead item and flow collection sheet overlapping length about 8mm, it is totally eight two rows of that solder joint is symmetrically uniformly distributed.
Further, the material of the mica strip is natural mica, and long-term safety operating temperature is 600 DEG C, proof voltage 2KV In the case where without breakdown, insulation resistance is greater than 2 × 109Ω (normality).
Further, the mica strip is rectangular parallelepiped structure, 2mm wider than lead item, with a thickness of 0.07mm ~ 0.09mm, length The length for the drainage strip shorter than protected.
Further, when fixing mica strip with polyimide insulative adhesive tape, mica strip is flushed with flow collection sheet edge, adhesive tape and cloud Master bar is same wide, length 10mm, each viscous 5mm on flow collection sheet and mica strip.
Further, the asbestos sliver uses 905/2 type thermal cell asbestos paper, width and mica strip with width, is shorter in length than Mica strip;Before use, first by the asbestos sliver under 500 DEG C of high temperature calcination half an hour.
Further, when wrapping up asbestos sliver with polyimide insulative adhesive tape, asbestos sliver should also be flushed with flow collection sheet edge.
Thermal cell insulated type lead flow collection sheet provided by the invention can before pile assembles preparation, will prepare when use The lead item of insulated type lead flow collection sheet is folded up, and has asbestos sliver one side close to pile, convenient and efficient.Polyimide insulative Adhesive tape is first layer protection, and asbestos sliver is second layer protection, and mica strip is third layer protection, is prevented in pile between single battery Short circuit occurs.
Detailed description of the invention
Fig. 1 is band lead flow collection sheet structural schematic diagram provided by the embodiment of the present invention;
Fig. 2 is that structural schematic diagram after mica strip is pasted provided by the embodiment of the present invention;
Fig. 3 is that polyimide insulative adhesive tape provided by the embodiment of the present invention wraps up structural schematic diagram after asbestos sliver.
Embodiment
With reference to the accompanying drawing and specific embodiment, the present invention is further explained.
Thermal cell insulated type lead flow collection sheet assembly method provided by the invention, comprising: Step 1: preparation band lead afflux Two lead items are respectively symmetrically put and are welded in flow collection sheet two sides by piece;Step 2: selection mica strip, with polyimide insulative adhesive tape Two panels mica strip is separately fixed at band lead flow collection sheet two sides;Step 3: overlayed on the mica strip of side with an asbestos sliver again, It is wrapped up with polyimide insulative adhesive tape.
In conjunction with reference Fig. 1, the embodiment of the present invention lead item and flow collection sheet overlapping length about 8mm, solder joint are symmetrically evenly distributed with To be totally eight two rows of,.
In conjunction with reference Fig. 2, the material of the mica strip of selection is natural mica, and long-term safety operating temperature is 600 DEG C, resistance to electricity Without breakdown in the case where pressing as 2KV, insulation resistance is greater than 2 × 109Ω (normality).As shown in Fig. 2, the mica strip is cuboid Structure, with a thickness of 0.07mm ~ 0.09mm, width 5mm, length is slightly shorter than the length of the drainage strip of protection.It is exhausted with polyimides When the fixed mica strip of edge adhesive tape, mica strip is flushed with flow collection sheet edge, adhesive tape and mica strip with wide, length 10mm, flow collection sheet with Respectively there is 5mm on mica strip.
In conjunction with reference Fig. 3, the asbestos sliver uses 905/2 type thermal cell asbestos paper, and long-term safety operating temperature can Up to 600 DEG C, thermal insulating performance is preferable, and gas production is less, before use should under 500 DEG C of high temperature calcination half an hour, with reduce Gas production and other impurity components.Attached drawing 3 is shown in the configuration design of asbestos sliver, is rectangular parallelepiped structure, with a thickness of 0.3mm, width is 5mm, when wrapping up asbestos sliver with polyimide insulative adhesive tape, asbestos sliver should also be flushed with flow collection sheet edge.
In implementation process, the lead item for the insulated type lead flow collection sheet that the above method prepares need to only be folded up, there is stone For sliver one side close to pile, polyimide insulative adhesive tape is first layer protection, and asbestos sliver is second layer protection, and mica strip is Third layer protection prevents that short circuit occurs in pile between single battery.
It can be in power such as vibration, impact, centrifugations according to thermal cell prepared by insulated type lead flow collection sheet provided by the invention Electric energy is normally exported under the conditions of, safely and reliably completes expected work.
Embodiment
This element cell shares three tunnel voltage outputs, respectively+20V, -20V group ,+5V group, ± 20V group pile altogether with - 5V group pile is separated with asbestos pad, and it is highly 56mm that the diameter of pile, which is 22mm,;Power output lead item is to draw at five, is drawn The size of lines is respectively 90mm × 3mm × 0.1mm, 70mm × 3mm × 0.1mm, 50mm × 3mm × 0.1mm, 40mm × 3mm ×0.1mm,35mm×3mm×0.1mm;Mica strip size be respectively 70mm × 5mm × 0.08mm, 50mm × 5mm × 0.08mm, 35mm×5mm×0.08mm,30mm×5mm×0.08mm,20mm×5mm×0.08mm;Asbestos sliver size be respectively 50mm × 5mm×0.3mm、35mm×5mm×0.3mm、25mm×5mm×0.3mm、20mm×5mm×0.3mm、10mm×5mm× 0.3mm.Thermal cell insulated type lead flow collection sheet assembly method is as described above.Then the battery is carried out under 11g vibration condition Electric performance test, three tunnel voltage outputs are normal, and cell safety is reliable during the work time, and phenomenon without exception occurs.
Although the invention has been described by way of example and in terms of the preferred embodiments, but it is not for limiting the present invention, any this field Technical staff without departing from the spirit and scope of the present invention, may be by the methods and technical content of the disclosure above to this hair Bright technical solution makes possible variation and modification, therefore, anything that does not depart from the technical scheme of the invention, and according to the present invention Technical spirit any simple modifications, equivalents, and modifications to the above embodiments, belong to technical solution of the present invention Protection scope.

Claims (4)

1. a kind of thermal cell insulated type lead flow collection sheet assembly method, which comprises the following steps:
Step 1: preparation band lead flow collection sheet, two lead items are respectively symmetrically put and are welded in flow collection sheet two sides;
Step 2: two panels mica strip, is separately fixed at lead flow collection sheet by selection mica strip with polyimide insulative adhesive tape Drainage strip two sides;
When the step 2 fixes mica strip with polyimide insulative adhesive tape, mica strip is flushed with flow collection sheet edge, adhesive tape and cloud Master bar is same wide, length 10mm, each viscous 5mm on flow collection sheet and mica strip;
Step 3: being overlayed on the mica strip of side with an asbestos sliver again, wrapped up with polyimide insulative adhesive tape;
The lead item and flow collection sheet overlapping length 8mm, it is totally eight two rows of that solder joint is symmetrically uniformly distributed.
2. a kind of thermal cell insulated type lead flow collection sheet assembly method according to claim 1, which is characterized in that the cloud The material of master bar be natural mica, long-term safety operating temperature be 600 DEG C, proof voltage be 2KV in the case where without breakdown, insulated electro Resistance is greater than 2 × 109Ω。
3. a kind of thermal cell insulated type lead flow collection sheet assembly method according to claim 1, which is characterized in that the cloud Master bar is rectangular parallelepiped structure, 2mm wider than lead item, with a thickness of 0.07mm ~ 0.09mm, is shorter in length than the length of the drainage strip of protection Degree.
4. a kind of thermal cell insulated type lead flow collection sheet assembly method according to claim 1, which is characterized in that the stone Sliver uses 905/2 type thermal cell asbestos paper, width and mica strip with width, is shorter in length than mica strip;Before use, first will be described Asbestos sliver calcination half an hour under 500 DEG C of high temperature.
CN201610597455.5A 2016-07-27 2016-07-27 A kind of thermal cell insulated type lead flow collection sheet assembly method Active CN106129431B (en)

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Publication number Priority date Publication date Assignee Title
CN106549191A (en) * 2016-10-20 2017-03-29 上海空间电源研究所 A kind of thermal cell insulated type lead flow collection sheet assembly method
CN108598350A (en) * 2018-04-13 2018-09-28 辽宁泰盛恒新能源科技有限公司 A kind of preparation method of the thermal cell lead with thermal Sperayed Ceramic Coatings
CN112736253A (en) * 2020-12-25 2021-04-30 中国电子科技集团公司第十八研究所 No-bulge current collecting piece assembly for thermal battery and forming process thereof
CN113716103B (en) * 2021-08-20 2023-01-17 上海威克鲍尔通信科技有限公司 Asbestos paper pasting method and device

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JPH02213053A (en) * 1989-02-13 1990-08-24 Japan Storage Battery Co Ltd Thermal battery
CN102148379A (en) * 2010-02-10 2011-08-10 上海空间电源研究所 Pile of high voltage thermal battery
CN202454662U (en) * 2011-12-26 2012-09-26 中国电子科技集团公司第十八研究所 Collecting component for thermal battery
CN202839851U (en) * 2012-10-26 2013-03-27 北京机电工程研究所 Electric pile structure
CN104701483B (en) * 2013-12-10 2017-10-27 上海空间电源研究所 A kind of thermal cell drainage strip insulation protection method

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