CN106129431A - A kind of thermal cell insulated type lead set flow assembly method - Google Patents

A kind of thermal cell insulated type lead set flow assembly method Download PDF

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Publication number
CN106129431A
CN106129431A CN201610597455.5A CN201610597455A CN106129431A CN 106129431 A CN106129431 A CN 106129431A CN 201610597455 A CN201610597455 A CN 201610597455A CN 106129431 A CN106129431 A CN 106129431A
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China
Prior art keywords
set flow
lead set
thermal cell
mica strip
insulated type
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CN201610597455.5A
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CN106129431B (en
Inventor
季柳燕
胡小薇
钱俊
强杉杉
高文秀
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Shanghai Institute of Space Power Sources
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Shanghai Institute of Space Power Sources
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/30Deferred-action cells
    • H01M6/36Deferred-action cells containing electrolyte and made operational by physical means, e.g. thermal cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/42Grouping of primary cells into batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

The thermal cell insulated type lead set flow assembly method that the present invention provides, including: step one, prepares band lead set flow, is respectively symmetrically by two lead-in wire bars and is a little welded in flow collection sheet both sides;Step 2, select mica strip, with polyimide insulative adhesive tape, two panels mica strip is separately fixed at band lead set flow both sides;Step 3, overlay on the mica strip of side with an asbestos sliver again, wrap up with polyimide insulative adhesive tape.Further, lead-in wire bar and flow collection sheet overlapping length about 8mm, solder joint symmetry is uniform is two rows totally eight.The thermal cell insulated type lead set flow that the present invention provides can be prepared before pile assembles, and is folded up by the lead-in wire bar of the insulated type lead set flow prepared during use, has asbestos sliver one side near pile, convenient and swift.Polyimide insulative adhesive tape is ground floor protection, and asbestos sliver is second layer protection, and mica strip is third layer protection, prevents from being short-circuited between cell in pile.

Description

A kind of thermal cell insulated type lead set flow assembly method
Technical field
The invention belongs to thermal cell technical field, be specifically related to a kind of thermal cell insulated type lead set flow assembly method.
Background technology
Thermal cell is typically to be made up of element cell, electric interfaces and mechanical interface, and wherein element cell is that thermal cell produces The core component of raw electric energy, its performance determines whether the output of battery meets technology requirement, and can decide thermal cell normal Complete preplanned mission.Pile is again the core component of element cell, and pile is made up of multiple cell connection in series-parallel, and can pile Normal output regulation electric energy is to determine the key that thermal cell the most normally works.Pile passes through the gold that on flow collection sheet, electric conductivity is good Belonging to lead-in wire bar and externally transmit electric energy, the insulation protection of lead-in wire bar is related to the work that battery is the most normal, safe.
Thermal cell be the heating system with battery itself nonconducting solid state salt electrolyte add heat fusing in from Subtype conductor and enter a kind of hot activation reserve cell of duty.Its internal electrolyte is by two or more nothing The eutectic of machine salt composition, during room temperature, electrolyte is non-conductive solid;During use, molten salt electrolyte melts and conducts electricity, and swashs Battery alive, exports electric energy.Therefore, thermal cell operationally its internal temperature is usually maintained in more than 400 DEG C, at this moment, and lead-in wire The isolation protective material of bar requires at least to be in non-conductive state in 450 DEG C of environmental conditions of high temperature.By retrieving domestic and international patent And document, do not find the relevant report of lead-in wire bar safeguard protection.
Bar is exposed causes cell to prevent lead-in wire the most generally to use polyimide insulative adhesive tape parcel lead-in wire bar Between short circuit.Polyimide insulative adhesive tape life-time service temperature range is at-200 DEG C ~ 300 DEG C, although short-term job maximum temperature Can reach 680 DEG C, therefore, after bar may cause work if thermal cell simply uses polyimide insulative adhesive tape protection lead-in wire Between phase cell, short circuit, ultimately results in thermal cell and there is potential safety hazard, therefore have battery use compress after battery pile Installing mica strip the method wrapping up asbestos on lead-in wire bar, the method is suitable for the battery that pile is relatively large in diameter, the bar that goes between is few.But Volume is progressively moved towards less along with missile weapon system, the most portable, to thermal cell product used in missile weapon system also Have higher requirement, it is desirable to thermal cell output of products is more powerful, volume is less, weight is lighter.Thermal cell is straight at present Footpath only has Φ 28mm, and wherein core part cell diameter only has Φ 22mm, and pile three tunnel exports, and has at five and goes between Bar, removes battery container wall thickness and pile insulation protection layer thickness, and the thickness leaving often place's lead-in wire bar protection for is only 1mm, space Less, be not suitable for assembling mica strip and asbestos sliver after compressing battery pile, therefore the insulated type of thermal cell output electric energy drawn The assembling structure of line flow collection sheet proposes requirements at the higher level, on the premise of guaranteeing reliable in quality, improves assembling structure, improves work Efficiency.
Summary of the invention
The problem that the present invention solves is that prior art lacks the insulation protection to low profile thermal battery-use lead bar;For solving Described problem, the present invention provides a kind of thermal cell insulated type lead set flow assembly method.
The thermal cell insulated type lead set flow assembly method that the present invention provides, including: step one, prepares band lead-in wire afflux Two lead-in wire bars are respectively symmetrically and are a little welded in flow collection sheet both sides by sheet;Step 2, selection mica strip, use polyimide insulative adhesive tape Two panels mica strip is separately fixed at band lead set flow both sides;Step 3, overlay on the mica strip of side with an asbestos sliver again, Wrap up with polyimide insulative adhesive tape.
Further, lead-in wire bar and flow collection sheet overlapping length about 8mm, solder joint symmetry is uniform is two rows totally eight.
Further, the material of described mica strip is natural mica, and long-term safety operating temperature is 600 DEG C, and proof voltage is 2KV In the case of without puncturing, insulation resistance is more than 2 × 109Ω (normality).
Further, described mica strip is rectangular structure, and the ratio lead-in wire wide 2mm of bar, thickness is 0.07mm ~ 0.09mm, length It is shorter than the length of the drainage strip of protection.
Further, when fixing mica strip with polyimide insulative adhesive tape, mica strip flushes with flow collection sheet edge, adhesive tape and cloud Master bar is with width, length 10mm, each viscous 5mm on flow collection sheet and mica strip.
Further, described asbestos sliver uses 905/2 type thermal cell asbestos paper, width and mica strip with wide, to be shorter in length than Mica strip;Before using, first by described asbestos sliver calcination half an hour under 500 DEG C of high temperature.
Further, during with polyimide insulative adhesive tape parcel asbestos sliver, asbestos sliver also should flush with flow collection sheet edge.
The thermal cell insulated type lead set flow that the present invention provides can preparation before pile assembling, will prepare during use The lead-in wire bar of insulated type lead set flow is folded up, and has asbestos sliver one side near pile, convenient and swift.Polyimide insulative Adhesive tape is ground floor protection, and asbestos sliver is second layer protection, and mica strip is third layer protection, prevents in pile between cell It is short-circuited.
Accompanying drawing explanation
The band lead set flow structural representation that Fig. 1 is provided by the embodiment of the present invention;
Structural representation after the stickup mica strip that Fig. 2 is provided by the embodiment of the present invention;
Structural representation after the polyimide insulative adhesive tape parcel asbestos sliver that Fig. 3 is provided by the embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is expanded on further.
The thermal cell insulated type lead set flow assembly method that the present invention provides, including: step one, prepares band lead-in wire afflux Two lead-in wire bars are respectively symmetrically and are a little welded in flow collection sheet both sides by sheet;Step 2, selection mica strip, use polyimide insulative adhesive tape Two panels mica strip is separately fixed at band lead set flow both sides;Step 3, overlay on the mica strip of side with an asbestos sliver again, Wrap up with polyimide insulative adhesive tape.
In conjunction with reference to Fig. 1, embodiments of the invention lead-in wire bar and flow collection sheet overlapping length about 8mm, solder joint symmetry is uniform It is two rows totally eight,.
In conjunction with reference to Fig. 2, the material of the mica strip of selection is natural mica, and long-term safety operating temperature is 600 DEG C, resistance to electricity Pressure punctures for nothing in the case of 2KV, and insulation resistance is more than 2 × 109Ω (normality).As in figure 2 it is shown, described mica strip is cuboid Structure, thickness is 0.07mm ~ 0.09mm, and width is 5mm, and length is shorter than the length of the drainage strip of protection.Exhausted with polyimides When mica strip fixed by edge adhesive tape, mica strip flushes with flow collection sheet edge, adhesive tape and mica strip with wide, length 10mm, flow collection sheet and 5mm it is respectively arranged with on mica strip.
In conjunction with reference to Fig. 3, described asbestos sliver uses 905/2 type thermal cell asbestos paper, and its long-term safety operating temperature can Reaching 600 DEG C, thermal insulating performance is preferable, and gas production is less, before use should under 500 DEG C of high temperature calcination half an hour, to reduce Gas production and other impurity component.Accompanying drawing 3 is shown in the configuration design of asbestos sliver, and for rectangular structure, thickness is 0.3mm, and width is 5mm, during with polyimide insulative adhesive tape parcel asbestos sliver, asbestos sliver also should flush with flow collection sheet edge.
In implementation process, the lead-in wire bar of the insulated type lead set flow that only need to be prepared by said method is folded up, and has stone Cotton sliver one side is near pile, and polyimide insulative adhesive tape is ground floor protection, and asbestos sliver is second layer protection, and mica strip is Third layer is protected, and prevents from being short-circuited between cell in pile.
The thermal cell prepared of insulated type lead set flow provided according to the present invention can vibrating, impact, the power such as be centrifuged Normally export electric energy under the conditions of, complete expection work safely and reliably.
Embodiment
This element cell has three road voltages outputs, is respectively+20V ,-20V group ,+5V group, ± 20V group pile altogether with- 5V group pile asbestos pad separates, a diameter of 22mm of pile, and height is 56mm;Electric energy output lead bar is to draw at five, draws The size of lines is respectively 90mm × 3mm × 0.1mm, 70mm × 3mm × 0.1mm, 50mm × 3mm × 0.1mm, 40mm × 3mm ×0.1mm、35mm×3mm×0.1mm;Mica strip size be respectively 70mm × 5mm × 0.08mm, 50mm × 5mm × 0.08mm, 35mm×5mm×0.08mm、30mm×5mm×0.08mm、20mm×5mm×0.08mm;Asbestos sliver size be respectively 50mm × 5mm×0.3mm、35mm×5mm×0.3mm、25mm×5mm×0.3mm、20mm×5mm×0.3mm、10mm×5mm× 0.3mm.Thermal cell insulated type lead set flow assembly method is described above.Then this battery is carried out under 11g vibration condition Electric performance test, three road voltage outputs are normal, and cell safety is reliable in the course of the work, and phenomenon without exception occurs.
Although the present invention is open as above with preferred embodiment, but it is not for limiting the present invention, any this area Technical staff without departing from the spirit and scope of the present invention, may be by the method for the disclosure above and technology contents to this Bright technical scheme makes possible variation and amendment, therefore, every content without departing from technical solution of the present invention, according to the present invention Technical spirit any simple modification, equivalent variations and modification that above example is made, belong to technical solution of the present invention Protection domain.

Claims (7)

1. a thermal cell insulated type lead set flow assembly method, it is characterised in that comprise the following steps:
Step one, prepare band lead set flow, two lead-in wire bars are respectively symmetrically and are a little welded in flow collection sheet both sides;
Step 2, select mica strip, with polyimide insulative adhesive tape, two panels mica strip is separately fixed at band lead set flow two Side;
Step 3, overlay on the mica strip of side with an asbestos sliver again, wrap up with polyimide insulative adhesive tape.
A kind of thermal cell insulated type lead set flow assembly method the most according to claim 1, it is characterised in that described in draw Lines and flow collection sheet overlapping length about 8mm, solder joint symmetry is uniform is two rows totally eight.
A kind of thermal cell insulated type lead set flow assembly method the most according to claim 1, it is characterised in that described cloud The material of master bar is natural mica, and long-term safety operating temperature is 600 DEG C, and proof voltage is without puncturing in the case of 2KV, insulated electro Resistance is more than 2 × 109Ω。
A kind of thermal cell insulated type lead set flow assembly method the most according to claim 1, it is characterised in that described cloud Master bar is rectangular structure, and the ratio lead-in wire wide 2mm of bar, thickness is 0.07mm ~ 0.09mm, is shorter in length than the length of the drainage strip of protection Degree.
A kind of thermal cell insulated type lead set flow assembly method the most according to claim 1, it is characterised in that described step When mica strip fixed by rapid dual-purpose polyimide insulative adhesive tape, mica strip flushes with flow collection sheet edge, and adhesive tape and mica strip are with wide, long Degree 10mm, each viscous 5mm on flow collection sheet and mica strip.
A kind of thermal cell insulated type lead set flow assembly method the most according to claim 1, it is characterised in that described stone Cotton sliver uses 905/2 type thermal cell asbestos paper, width and mica strip with wide, to be shorter in length than mica strip;Before using, first by described Asbestos sliver is calcination half an hour under 500 DEG C of high temperature.
A kind of thermal cell insulated type lead set flow assembly method the most according to claim 6, it is characterised in that use polyamides During imines insulating tape parcel asbestos sliver, asbestos sliver also should flush with flow collection sheet edge.
CN201610597455.5A 2016-07-27 2016-07-27 A kind of thermal cell insulated type lead flow collection sheet assembly method Active CN106129431B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106549191A (en) * 2016-10-20 2017-03-29 上海空间电源研究所 A kind of thermal cell insulated type lead flow collection sheet assembly method
CN108598350A (en) * 2018-04-13 2018-09-28 辽宁泰盛恒新能源科技有限公司 A kind of preparation method of the thermal cell lead with thermal Sperayed Ceramic Coatings
CN112736253A (en) * 2020-12-25 2021-04-30 中国电子科技集团公司第十八研究所 No-bulge current collecting piece assembly for thermal battery and forming process thereof
CN113716103A (en) * 2021-08-20 2021-11-30 上海威克鲍尔通信科技有限公司 Asbestos paper pasting method and device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02213053A (en) * 1989-02-13 1990-08-24 Japan Storage Battery Co Ltd Thermal battery
CN102148379A (en) * 2010-02-10 2011-08-10 上海空间电源研究所 Pile of high voltage thermal battery
CN202454662U (en) * 2011-12-26 2012-09-26 中国电子科技集团公司第十八研究所 Collecting component for thermal battery
CN202839851U (en) * 2012-10-26 2013-03-27 北京机电工程研究所 Electric pile structure
CN104701483A (en) * 2013-12-10 2015-06-10 上海空间电源研究所 Insulating protection method for drainage strip of thermal battery

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02213053A (en) * 1989-02-13 1990-08-24 Japan Storage Battery Co Ltd Thermal battery
CN102148379A (en) * 2010-02-10 2011-08-10 上海空间电源研究所 Pile of high voltage thermal battery
CN202454662U (en) * 2011-12-26 2012-09-26 中国电子科技集团公司第十八研究所 Collecting component for thermal battery
CN202839851U (en) * 2012-10-26 2013-03-27 北京机电工程研究所 Electric pile structure
CN104701483A (en) * 2013-12-10 2015-06-10 上海空间电源研究所 Insulating protection method for drainage strip of thermal battery

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106549191A (en) * 2016-10-20 2017-03-29 上海空间电源研究所 A kind of thermal cell insulated type lead flow collection sheet assembly method
CN108598350A (en) * 2018-04-13 2018-09-28 辽宁泰盛恒新能源科技有限公司 A kind of preparation method of the thermal cell lead with thermal Sperayed Ceramic Coatings
CN112736253A (en) * 2020-12-25 2021-04-30 中国电子科技集团公司第十八研究所 No-bulge current collecting piece assembly for thermal battery and forming process thereof
CN113716103A (en) * 2021-08-20 2021-11-30 上海威克鲍尔通信科技有限公司 Asbestos paper pasting method and device
CN113716103B (en) * 2021-08-20 2023-01-17 上海威克鲍尔通信科技有限公司 Asbestos paper pasting method and device

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