CN106129294B - Organic foaming bracket and cylindrical electrical core power battery pack - Google Patents
Organic foaming bracket and cylindrical electrical core power battery pack Download PDFInfo
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- CN106129294B CN106129294B CN201610628573.8A CN201610628573A CN106129294B CN 106129294 B CN106129294 B CN 106129294B CN 201610628573 A CN201610628573 A CN 201610628573A CN 106129294 B CN106129294 B CN 106129294B
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- organic foaming
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- 238000005187 foaming Methods 0.000 title claims abstract description 57
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 9
- 238000005452 bending Methods 0.000 claims abstract description 4
- 229910052744 lithium Inorganic materials 0.000 claims description 24
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 21
- 239000000956 alloy Substances 0.000 claims description 5
- 230000008676 import Effects 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 7
- 238000004880 explosion Methods 0.000 abstract description 6
- 239000001569 carbon dioxide Substances 0.000 abstract description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 4
- 239000000872 buffer Substances 0.000 abstract description 3
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 3
- 230000035939 shock Effects 0.000 abstract description 3
- 239000011261 inert gas Substances 0.000 abstract description 2
- 238000004375 physisorption Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 229910052493 LiFePO4 Inorganic materials 0.000 description 5
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 5
- 229910001416 lithium ion Inorganic materials 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical group [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 3
- 229910000570 Cupronickel Inorganic materials 0.000 description 3
- 239000005955 Ferric phosphate Substances 0.000 description 3
- 229910002097 Lithium manganese(III,IV) oxide Inorganic materials 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 229920006351 engineering plastic Polymers 0.000 description 3
- 229940032958 ferric phosphate Drugs 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 3
- 229910000399 iron(III) phosphate Inorganic materials 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 206010037660 Pyrexia Diseases 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000008358 core component Substances 0.000 description 2
- 238000009831 deintercalation Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- ZSYNKHJUSDFTCQ-UHFFFAOYSA-N [Li].[Fe].P(O)(O)(O)=O Chemical compound [Li].[Fe].P(O)(O)(O)=O ZSYNKHJUSDFTCQ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000001994 activation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000006386 memory function Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 231100000241 scar Toxicity 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6561—Gases
- H01M10/6563—Gases with forced flow, e.g. by blowers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Battery Mounting, Suspending (AREA)
- Secondary Cells (AREA)
Abstract
The invention discloses a kind of organic foaming bracket and cylindrical electrical core power battery packs, wherein cylindrical electrical core power battery pack, including shell, organic foaming bracket, corrugated sleeve, upper cover and lower cover, the two sides of organic foaming bracket are provided with several open C-shaped grooves being evenly arranged, several organic foaming brackets are set side by side and form several first circular holes between two adjacent organic foaming brackets, a corrugated sleeve is embedded in every one first circular hole, the corrugated sleeve is metal plate by corrugation, the annulus column that bending is formed, one battery core is installed in each corrugated sleeve;It is electrically connected respectively using current bus bars at the both ends of battery core.Organic foaming bracket uses carbon dioxide, nitrogen physisorption foaming technique, and in bracket shock, deformation occurs and buffers, and inert gas can discharge, and anaerobic environment is formed in shell, prevent battery assembly from chain explosion occurs.
Description
Technical field
The invention is related to power battery technology field, the specifically power battery pack of new-energy automobile.
Background technique
China's prevalence lithium ion power electricity at present, ferric phosphate lithium cell refer to the lithium of using LiFePO4 as positive electrode from
Sub- battery.
There are many kinds of the positive electrodes of lithium ion battery, mainly there is cobalt acid lithium, LiMn2O4, lithium nickelate, ternary material, phosphoric acid
Iron lithium etc..Wherein cobalt acid lithium is the positive electrode that current most lithium ion batteries use, and other positive electrodes are due to more
Kind reason, there are no mass productions on the market at present.LiFePO4 is also one of lithium ion battery.From the principle of material
On say, LiFePO4 is also a kind of insertion/deintercalation process, this principle is identical with cobalt acid lithium, LiMn2O4.
Ferric phosphate lithium cell, same dangerous property.Because LiFePO4 is also a kind of lithium ion battery.From the original of material
It is said in reason, LiFePO4 is also a kind of insertion/deintercalation process, this principle is identical with cobalt acid lithium, LiMn2O4.And the change of lithium
It is very active to learn property, it is easy to burn, when battery charging and discharging, inside battery is persistently overheating, generated in activation process
Gas expansion, inner pressure of battery increase, and pressure reaches a certain level, if shell has scar, i.e., can rupture, cause leakage, it is on fire very
To explosion.
From the point of view of technical know-how, ferric phosphate lithium cell has the improvement of fraction to risk such as the explosions on fire of battery, but
It is not thorough very much, risk is equally prominent.
In all cases, external short-circuit of battery, internal short-circuit, overcharge and all there is the possibility caused danger.
How to dissolve above-mentioned risk, is the important research direction of this field.
Summary of the invention
In order to solve the deficiencies in the prior art, the present invention provides a kind of cylindrical electrical core power battery pack, is initially used for solving
Radiate between each battery core insufficient problem in battery pack, provides a kind of controllable approximately constant temperature in certain temperature range
Power battery assembly, while solving the problems, such as that battery core fever expansion bring battery core misplaces, while providing a kind of cheap, anti-
Quick-fried, non-ignitable battery core bracket, convenient for assembling and production, modularization, compact-sizedization reduces use and manufacturing cost.
The technical solution adopted by the present invention to solve the technical problems are as follows:
Organic foaming bracket, which is characterized in that organic foaming bracket (2) is resin expanded block structure, is being had
The two sides of machine foaming bracket are provided with several open C-shaped grooves being evenly arranged.
The open position of the C-shaped groove is provided with supporting projections.
Busbar notch is provided between two adjacent C-shaped grooves.
Cylindrical electrical core power battery pack, which is characterized in that including shell, organic foaming bracket, corrugated sleeve, upper cover and under
Cover,
Organic foaming bracket is resin expanded block structure, and the two sides of organic foaming bracket are provided with several
The open C-shaped groove being evenly arranged, several organic foaming brackets are set side by side and between two adjacent organic foaming brackets
Several first circular holes are formed, a corrugated sleeve is embedded in every one first circular hole, the corrugated sleeve is metal plate by corrugation, folding
Bending at annulus column, a battery core is installed in each corrugated sleeve;
The shell is as made of the opposite fastening of the first, second sub- shell;First, second sub- shell is symmetrical structure,
And centre forms one by fastening mounting portion, several organic foaming brackets are located in two sub- housing cavities;
It is provided with several and one-to-one second circular hole of the first circular hole on the first sub- shell, is embedded in the second circular hole
One collection gas jets, the collection gas jets face busbar pad, are arranged on the first sub- shell on the inside of collection gas jets
There are several protrusions for being used to support lithium cell end, form airflow channel between battery core sum aggregate gas jets,
It is provided with several and one-to-one third circular hole of the first circular hole on the second sub- shell, is embedded in third circular hole
One barometric damper piece, the memorial alloy sheet body that the barometric damper piece is made of fixed part and piece portion, in room temperature
Under state, piece portion is in close state, and after the first circular hole internal temperature reaches setting threshold values, piece portion is opened voluntarily;In air-flow
It adjusts and is provided with several support constructions for being used to support lithium cell end on the second sub- shell on the inside of valve block, in battery core and air-flow
It adjusts and forms airflow channel between valve block;
Connect and fix a upper cover and a lower cover respectively on two sub- shells, the closing in the upper cover be cold wind into
Mouthful, the interface in the lower cover is hot-blast outlet;
It is electrically connected respectively using current bus bars at the both ends of the battery core, and the busbar falls into busbar notch
Interior, the busbar is drawn by conducting wire from the cable outlet on shell after summarizing, and sealing is arranged at cable outlet
Structure.
It is intracavitary in the upper cover and lower cover to be provided with one-way ventilating film.
The groove for increasing air velocity is provided in two sub- housing outer surfaces in conjunction with upper cover and lower cover.
The busbar is drawn by conducting wire from the cable outlet on shell, and place is sealed at cable outlet
Reason.
The encapsulation process is thermoplastic welded seal.
At least double-layer seal is used at the first, second sub- casing mating face.
The upper cover and lower cover are engineering plastics moulding.
New energy vehicle, including vehicle frame, steering wheel, wheel, cylindrical electrical core power battery pack and control module, feature exist
In the power battery assembly is cylindrical electrical core power battery pack, and the cylindrical electrical core power battery pack is mounted on vehicle frame, institute
The cold wind import for stating power battery is pooled to the first total pipeline, and hot-blast outlet is pooled to the second total pipeline, wherein the first general pipeline connects
A blower, the first air inlet of connection and the second air inlet on the outside of blower are connect, wherein the first air inlet is located in driver's cab of sedan,
And it is provided with filter cotton at indoor first air inlet driving, the second air inlet is located in rear side luggage case, in the second air inlet
Filter device is provided at mouthful, the second total pipeline connects the first air outlet, the second air outlet and third air outlet, wherein first goes out
Air port is located in driver's cab of sedan, and the second air outlet is located in luggage case, and the second air outlet merges with second air inlet, the
Three air outlets are located at frame chassis.
The beneficial effects of the present invention are:
Core component can reduce production cost, and effective cycling and reutilization from heavy and light including foaming bracket.
Organic foaming bracket has non-ignitable characteristic, can be to neighbouring electricity in the fever of a certain battery core, natural situation
Core forms effective isolation, meets A grades of fireproof requirements.
Organic foaming bracket uses carbon dioxide, nitrogen physisorption foaming technique, while foaming, carbon dioxide, nitrogen
It is covered by bubble, in bracket shock, deformation occurs and buffers, and inert gas can discharge, and anoxic ring is formed in shell
Border prevents battery assembly from chain explosion occurs.
The capability of antidetonance is good, and during battery core self-destruction, foaming bracket can be buffered, and absorb explosion energy, and absorption is hit
Energy is hit, the security performance of new energy vehicle is improved.
Organic foaming bracket of core component is inorganic heatproof components, and either high temperature resistant, intensity, insulating properties can expire
The requirement of sufficient lithium battery.
All it is connected structure convenient for assembling, assembly efficiency is improved, convenient for the maintenance in later period.
Cold wind passes through around each battery core monomer according to design route, and the space in inner cavity is larger, can make
It obtains wind speed to slow down, generates heat with battery core carry out the preferable heat transfer effect of heat exchange generation to the greatest extent.
Metal supporting projections are contacted with battery core, can rapidly shift the heat of battery core, and the heat of generation is also pulled away, shape
At better heat exchange effect.
It is light, the total weight of power battery is reduced, reduces self weight at least 20% than traditional battery bracket, cost reduces by one
Half or more.
Detailed description of the invention
Fig. 1 is the perspective view of cylindrical lithium battery core.
Fig. 2 is bracket and support assorted perspective view.
Fig. 3 is the perspective view of bracket.
Fig. 4 is the perspective view of corrugated sleeve.
Fig. 5 is the cross-section diagram of corrugated sleeve.
Fig. 6 is the perspective view (front) of the first sub- shell
Fig. 7 is the perspective view (back side) of the first sub- shell.
Fig. 8 is perspective view of the invention.
Fig. 9 is cross-sectional view of the present invention.
Figure 10 is that Fig. 7 omits the perspective view after upper cover.
Figure 11 is the cooperation schematic diagram of organic foaming bracket and battery core.
Figure 12 is the perspective view of upper cover.
Figure 13 is the perspective view of barometric damper piece.
Figure 14 is arrangement schematic diagram of this battery heat removal system in vehicle.
Figure 15 is the outlet and inlet wind path schematic diagram of battery heat removal system.
Figure 16 is another pattern of bracket.
In figure: 1 shell, 11 first sub- shells, 111 collection gas jets, 12 second sub- shells, 121 barometric damper pieces, 1211
Fixed part, 1212 portions, 13 cable outlets, 14 mounting portions, 2 organic foaming brackets, 21 first circular holes, 22 busbar notches,
23C connected in star, 24 supporting projections, 3 corrugated sleeves, 31 protrusions and groove, 32 fold plates, 4 busbars, 5 upper covers, 5 ' lower covers, 51
Cold wind import, 52 hot-blast outlets, 53 one-way ventilating films, 6 battery cores, 71 first total pipelines, 72 second total pipelines, 7 blowers, 711
One air inlet, 712 second air inlets, 721 first air outlets, 722 second air outlets, 723 third air outlets, 73 gate valves.
Specific embodiment
As shown in Fig. 1 to Figure 15, for existing defect, protection main body of the invention is as follows:
Exploitation is a kind of lithium cell power battery pack, and existing cylinder type lithium battery has two kinds of feelings during the installation process
Condition forms power battery pack one is directly being bundled using film material, this power battery pack the problem is that,
It is easy accumulation heat, causes temperature to increase, self-expanding, leakage, spontaneous combustion, self-destruction, safety is poor, existing for this problem
Solution is to increase a frame, and existing frame has thermal expansion and contraction still obvious, such as Chinese patent
The scheme announced in CN204927374U, wherein bracket uses moulding, has the function of insulating and position, can be convenient cylinder
The assembly of shape lithium battery, still, above-mentioned structure do not form air duct, and the heat dissipation of battery core is not solved fundamentally, and deposits
In following problems: bracket is plastic part, have inflammable characteristic, although plastic density is lower than metal, bracket be it is solid,
It is self-possessed larger, accounts for about 1/10th or so of battery core weight, in addition antidetonation sound insulation effect is also bad.
The technical problem to be solved is:
Problem one: during power battery work, there are heat expansion effect, the swell incremenies of multiple battery cores to be accumulated at for single battery core
In battery pack, huge deformation just will form, cause the dislocation of electrode position, current solution is that electrode design is at U
Type, for making up displacement and deformation between battery core.
Problem two: in the case that short circuit occurs for single battery core, due to what is be proximate between battery core, without bracket carry out every
From, and battery core and the material of busbar are lithium material, high temperature itself is inflammable, can cause the detonation of the battery core between adjacent.
Problem three: cooling wind is in unordered flow regime, cannot effectively be cooled down for battery core, cannot be in battery core
It is formed about uniform wind field, the non-uniform temperature at each battery core causes battery core internal resistance inconsistent, and power consumption increases.
Problem four, from great, lithium electricity battery core density itself is big, adds metal shell, be self-possessed bigger, self weight account for vehicle body from
More than half of weight.
Problem five, the costs of manufacture such as bracket, metal-back are high.
Based on the description above, cylinder lithium cell power battery assembly provided by the invention, and cool down to battery
Wind adjustment structure.
Power battery assembly includes shell 1, organic foaming bracket 2, corrugated sleeve 3, upper cover 5, lower cover 5 '.
Shell 1 uses moulding, is to be formed by the opposite installation of upper and lower two sub- shells, and use bolt fastening, internal
A rectangular space is formed, inside is for installing battery core.
Above-mentioned shell can also use thin sheet metal part.
Organic foaming bracket 2 is upper and lower penetrating structure, is made for resin expanded technique, using Mold Making.
Organic foaming bracket 2 is resin expanded block structure, is provided in the two sides of organic foaming bracket several
A open C-shaped groove 23 being evenly arranged is provided with supporting projections 24, several organic hairs at the open position of the C-shaped groove
Bubble bracket 2 is set side by side and forms several first circular holes 21, every one first circular hole between two adjacent organic foaming brackets
One corrugated sleeve 3 of middle insertion, the corrugated sleeve are the annulus column that metal plate is formed by corrugation, bending, each wave
One battery core is installed in line sleeve;
Organic foaming bracket 2 is foamed material, has the characteristics that lightweight, can effectively buffer the explosion of battery core monomer and bring
Impact, have non-ignitable performance, can satisfy fire prevention, explosion-proof requirement.
Organic foaming bracket 2 is " 1 " font plate structure, and the two sides of organic foaming bracket are provided with several uniform cloth
The open C-shaped groove set, the organic foaming bracket of adjacent two form a circle after closing up.
Corrugated sleeve 3, using aluminium alloy radiator structure, specific manufacture craft is as follows: cutting aluminium alloy sheet, then carries out
Punching press forms irregular protrusion and groove on the surface of aluminium alloy sheet, can effectively increase surface area, then wrinkle,
Corrugation uses particular manufacturing craft, and the fold plate of folding is formed after corrugation, then by around one columned structure of formation, reference
Fig. 2, the corrugated sleeve 3 of the cylindrical-shaped structure form inside and outside two virtual concentric circles, wherein in outer circle and inorganic foamed bracket
The first circular hole carry out it is mating, battery core is inserted into inner circle.This structure is convenient for molding.Wherein most preferably, protrusion and groove
31 are located on fold plate 32, do not influence the cooperation of surfaces externally and internally and the first circular hole and battery core, while can increase dissipating for side again
Heat area, and make that turbulent flow occurs by the air-flow of the corrugated sleeve, improve heat dissipation effect.
Simplify assembly work, can effectively increase heat dissipation area, is conducive to the heat dissipation and heat exchange of battery core, what battery core generated
What heat was synchronized releases.The presence of fold simultaneously, which has, to be conducive to absorb energy during shock.
During sharp impacts occur, a large amount of collision energy is can be absorbed in organic comminuted cracking of foaming bracket 2.
Organic foaming bracket 2 is made using carbon dioxide, nitrogen gas foaming technique, is had light, heat-insulated, explosion-proof, no
The characteristics of combustion.
The C-shaped groove of organic foaming bracket two sides, which misplaces, to be arranged, with reference to Figure 16.
The C-shaped groove of organic foaming bracket two sides is arranged symmetrically, with reference to Fig. 3.
In common collision process, organic foaming bracket has good damping, cushion performance, can be effectively protected interior
The battery core in portion.
Effective setting busbar notch 22 converges for installing busbar respectively on 2 two end faces of organic foaming bracket
The stream non-contact position of item is embedded in inside, can effectively be formed and be protected to busbar, fire-retardant, improves general safety performance.
Organic foaming bracket is heat insulator and insulator, can effectively be insulated.
Two sub- shells are coated on organic 2 two sides of foaming bracket, wherein organic foaming bracket be it is multiple, regular arrangement,
Superposition forms the channel of installation lithium cell, and forms a covering body, two sub- shell difference in the outside of organic foaming bracket
Labeled as the first sub- shell 11 and the second sub- shell 12, protection is formed to above-mentioned organic foaming bracket, partition avoids soaking,
Be conducive to improve whole resistance to compression, impact resistant capability simultaneously.
Above-mentioned organic foaming bracket is divided into main support and secondary support, wherein main support is with reference to figure according to the difference of position
3, secondary support is the half of main support, that is, only there is side to be provided with C-shaped groove.
The shell that sub- shell is made of four sides and a top surface is engineering plastics material, is arranged in open section
One fastening mounting portion 14 is attached for the connection of two sub- shells using bolt, and the effect after connection refers to Fig. 7.
Sub- shell has insulation performance.
Several second circular holes are provided on the top surface of the first sub- shell 11, a collection gas jets are embedded in the second circular hole
111, the structures of the collection gas jets has a circular nozzle as shown in figure 5, collection gas jets are circle, busbar 4 from nozzle just
Good opposite busbar pad, when the air pressure in air inlet pipe is higher, air-flow can be sprayed from collection gas jets, and act on confluence
At the pad of item and electrode, so that the temperature at pad maintains the temperature be conducive at pad compared with low state and reduces.
The inner surface of first sub- shell of the inside of collection gas jets 111 is provided with several protrusions 112, is used to support lithium electricity
The end of core forms airflow channel between battery core sum aggregate gas jets 11, with reference to Fig. 8 and Fig. 5.
A barometric damper piece 121 is embedded in the third circular hole of the second sub- shell 12, which is
The plates of one memorial alloy material, with reference to Figure 13, including fixed part 1211 and piece portion 1212, wherein piece portion and fixed part are one
Body punch forming, using memorial alloy material, under normal temperature state, piece portion is equivalent to a gate, is in close state, only
There is trace gas stream to pass through, after internal temperature reaches the variation threshold values of the alloy, will do it opening, form a kind of opening state.
Air-flow accelerates, with reference to Figure 13.
The third circular hole interior surface of second sub- shell 12 is provided with the support construction of overshooting shape, on the first sub- shell
112 structure of protrusion it is identical, it is uniformly distributed, form airflow channel between battery core and the second sub- shell.
Above-mentioned structure can be to especially cooled down at busbar and electrode welding point (calorific value herein be maximum), and leads to
It crosses the barometric damper piece with memory function and air-flow size is adjusted.
Guaranteed at internal battery core using at least double-layer seal using rubber seal at two sub- casing mating faces
In sealing state, avoids soaking and make moist.
Connecting and fixing a upper cover 5 and a lower cover 5 ' respectively on two sub- shells, wherein upper and lower cover structure is identical,
It is illustrated by taking upper cover as an example, upper cover, preferably engineering plastics moulding, generally the housing shape of rectangle, wherein in one end of cover
End has a closing in, and is designed into round closing in, and the closing in upper cover 5 is cold wind import 51.
It is intracavitary in above-mentioned upper cover and lower cover to be provided with one-way ventilating film 53, it can permit air and pass through, prevent moisture
Son passes through, so that organic foaming bracket and inside are dry, and have 24 hours waterproof performances on the whole, power can be improved
The fordability of battery improves the security performance of battery.
It is fluted in two sub- housing outer surface settings in conjunction with upper cover and lower cover, form airflow channel.
Lower cover 5 ' is fixed in lower contact, is symmetrical arranged to upper cover, and the interface in lower cover is round closing in, is gone out for hot wind
Mouth 52.
A cupro-nickel composite sheet is respectively welded at the both ends of above-mentioned battery core, current bus bars 4 are formed, between adjacent
The connection of battery core 6, wherein cupro-nickel composite sheet is straight sheet metal, and is pad at the both ends of cupro-nickel composite sheet, passes through welding
Two electrodes of mode and above-mentioned battery core be electrically connected.
Above-mentioned busbar is fastened on the busbar notch 22 of organic foaming bracket, and finally, busbar passes through conducting wire from shell
Cable outlet 13 on body is drawn, and processing is sealed at cable outlet 13, for example, thermoplastic welding is closed.
Above-mentioned multiple battery cores 6 form a column by way of in parallel, form a unit, with reference to Figure 10, then unit
Between connect, form a power battery pack.
It is connected in parallel to form car power source between multiple power battery packs.
One power battery assembly is integrated using a shell, with reference to Fig. 7.
It is connected on the first branch pipe in each cold wind import 51 by a bend pipe, multiple first branch pipes connect after collecting
Onto blast pipe, each hot-blast outlet 52 is connected in the second branch pipe by a bend pipe, and multiple second branch pipes are connected to
At discharge pipe.
A kind of electrocar, is provided with power battery, and the different location of vehicle frame, Duo Gedong is arranged in power battery pack
The blast pipe of power battery is pooled to the first total pipeline 71, and discharge pipe is pooled to the second total pipeline 72, wherein the first general pipeline connection one
A blower 7, blower outside connect two air inlets, to be labeled as the first air inlet 711 and the second air inlet convenient for distinguishing
712, wherein the first air inlet 711 is located in driver's cab of sedan, and is provided with filter cotton at indoor first air inlet driving,
Second air inlet 712 is located in rear side luggage case, is provided with filter device at the second air inlet.The filter device is three-level mistake
Precisely filtering is realized in filter, including filter cotton, filter cloth and filter.
Second total pipeline 72 connects three air outlets, to be labeled as the first air outlet 721, the second air outlet convenient for distinguishing
722 and third air outlet 723, wherein the first air outlet is located in driver's cab of sedan, the second air outlet is located in luggage case, and with
The second above-mentioned air inlet merges, and carries out blowback to filter device, has certain cleaning effect, third air outlet 723 is located at
At frame chassis, for emptying.
Above-mentioned three air outlets and an air inlet are provided with gate valve 73, gate valve is solenoid valve, passes through solenoid valve
Switching, for controlling the switching in air duct.
In winter, when outdoor is lower than 0 degree Celsius, initial phase needs to heat battery battery core, and circulated air is first
Air inlet air inlet, acquisition is to drive indoor air, is returned in driver's cabin to the hot wind after battery cooling, circulation in formation
Mode.
In summer, when outdoor temperature is higher than 30 degrees Celsius, circulated air is entered the wind in the first air inlet, and acquisition is in driver's cabin
Air form interior suction outlet mode to the hot wind after battery cooling by third air outlet outlet.
In the seasons such as spring or autumn, outdoor temperature is entered the wind, then from third at more than ten degrees Celsius from the second air inlet
Air outlet outlet forms circulation pattern.
By the selection of above-mentioned multiple groups mode, round-the-clock work may be implemented.
Further, cooperate battery management system, a temperature acquisition element, chamber can be integrated on the inside of above-mentioned lower cover
Interior temperature, the blow rate required by controlling blower control the temperature of battery.
By above-mentioned implementation, the temperature of battery core can be controlled in the zone of reasonableness between 20 to 40 degree, and each
The uniform temperature fields of battery core are consistent.
The above-described embodiments are merely illustrative of preferred embodiments of the present invention, not to model of the invention
It encloses and is defined, without departing from the spirit of the design of the present invention, relevant technical staff in the field is to various changes of the invention
Shape and improvement should all expand in the protection scope as determined by claims of the present invention.
Claims (5)
1. cylindrical electrical core power battery pack, which is characterized in that including shell (1), organic foaming bracket (2), corrugated sleeve (3),
Upper cover (5) and lower cover (5 '),
Organic foaming bracket (2) is resin expanded block structure, and the two sides of organic foaming bracket are provided with several
The open C-shaped groove being evenly arranged, several organic foaming brackets (2) be set side by side and two adjacent organic foaming brackets it
Between form several first circular holes, be embedded in a corrugated sleeve in every one first circular hole, the corrugated sleeve be metal plate by corrugation,
The annulus column that bending is formed installs a battery core in each corrugated sleeve;
The shell (1) is as made of the opposite fastening of the first, second sub- shell;First, second sub- shell is symmetrical structure, and
Centre forms one by fastening mounting portion (14), and several organic foaming brackets are located in two sub- housing cavities;
It is provided with several and one-to-one second circular hole of the first circular hole on the first sub- shell (11), is embedded in the second circular hole
One collection gas jets (111), the collection gas jets face busbar pad, the first son on the inside of collection gas jets (111)
It is provided with several protrusions (112) for being used to support lithium cell end on shell, it is logical to form air-flow between battery core sum aggregate gas jets
Road,
It is provided with several and one-to-one third circular hole of the first circular hole on the second sub- shell (12), is embedded in third circular hole
One barometric damper piece (121), the barometric damper piece (121) are made of fixed part (1211) and piece portion (1212)
Memorial alloy sheet body, under normal temperature state, piece portion is in close state, when the first circular hole internal temperature reaches setting threshold values
Afterwards, piece portion opens voluntarily;It is provided on the second sub- shell on the inside of barometric damper piece (121) and several is used to support lithium cell
The support construction of end forms airflow channel between battery core and barometric damper piece;
Connect and fix a upper cover (5) and a lower cover (5 ') respectively on two sub- shells, the closing on the upper cover (5) is
Cold wind import (51), the interface on the lower cover (5 ') are hot-blast outlet (52);
Current bus bars (4) are used to be electrically connected respectively at the both ends of the battery core, and the busbar is fallen into busbar notch,
The busbar is drawn by conducting wire from the cable outlet (13) on shell after summarizing, and is arranged at cable outlet (13)
Sealing structure.
2. cylindrical electrical core power battery pack according to claim 1, which is characterized in that intracavitary in the upper cover and lower cover to set
It is equipped with one-way ventilating film (53).
3. cylindrical electrical core power battery pack according to claim 1, which is characterized in that in two in conjunction with upper cover and lower cover
A sub- housing outer surface is provided with the groove for increasing air velocity.
4. cylindrical electrical core power battery pack according to claim 1, which is characterized in that the busbar passes through conducting wire from shell
Cable outlet (13) on body is drawn, and is sealed processing at cable outlet (13).
5. cylindrical electrical core power battery pack according to claim 1, which is characterized in that set on the wall of the corrugated sleeve
It is equipped with concaveconvex structure.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2021028237A1 (en) * | 2019-08-12 | 2021-02-18 | Lisa Dräxlmaier GmbH | Receiving structure for battery cells and method for producing a receiving structure for battery cells |
WO2024052035A1 (en) * | 2022-09-06 | 2024-03-14 | Bayerische Motoren Werke Aktiengesellschaft | Electric energy storage device, motor vehicle, and method for producing an electric energy storage device |
SE2251434A1 (en) * | 2022-12-07 | 2024-06-08 | Northvolt Ab | A method of arranging battery cells |
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CN106450084A (en) * | 2016-10-10 | 2017-02-22 | 苏州协鑫集成储能科技有限公司 | Battery module and battery assembly |
CN108511475B (en) * | 2018-05-17 | 2023-10-10 | 黄琴 | Manufacturing method of auxiliary welding element of ultra-small PAD and auxiliary welding method |
FR3098999B1 (en) * | 2019-07-18 | 2021-12-17 | Michelin & Cie | BATTERY HOLDER FOR STAGE BATTERY PACKS |
CN114976446B (en) * | 2021-02-25 | 2024-05-14 | 广汽埃安新能源汽车有限公司 | Integrated water-cooled battery module |
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TW201123580A (en) * | 2009-12-25 | 2011-07-01 | Ind Technology Researc0H Inst | Protection structure for preventing thermal dissipation and thermal runaway diffusion in battery system |
CN104810491A (en) * | 2015-03-27 | 2015-07-29 | 北京航空航天大学 | Battery protection and temperature control system |
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TW201123580A (en) * | 2009-12-25 | 2011-07-01 | Ind Technology Researc0H Inst | Protection structure for preventing thermal dissipation and thermal runaway diffusion in battery system |
CN102054952A (en) * | 2010-12-11 | 2011-05-11 | 徐荣辉 | Insulation can special for sodium-sulphur battery |
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WO2021028237A1 (en) * | 2019-08-12 | 2021-02-18 | Lisa Dräxlmaier GmbH | Receiving structure for battery cells and method for producing a receiving structure for battery cells |
WO2024052035A1 (en) * | 2022-09-06 | 2024-03-14 | Bayerische Motoren Werke Aktiengesellschaft | Electric energy storage device, motor vehicle, and method for producing an electric energy storage device |
SE2251434A1 (en) * | 2022-12-07 | 2024-06-08 | Northvolt Ab | A method of arranging battery cells |
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Effective date of registration: 20181129 Address after: 321299 5th Floor, Innovation Building, Wuyi Science and Technology City, 316 Wujiang Avenue, Baiyang Street, Wuyi County, Jinhua City, Zhejiang Province Applicant after: ZHEJIANG DINGNENG ELECTRIC Co.,Ltd. Address before: 250000 Yintu international 8-2-1402, 15099 Tourism Road, hi tech Zone, Ji'nan, Shandong Applicant before: Du Guiju |
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