Invention content
The present invention provides a kind of Spark plug optical fiber sensor systems, when for Spark plug optical fiber sensor, are not only provided with anti-sunlight interference
Function has the function of that infrared heat source interferes, greatly improves spark detection precision, also accommodates complicated building ring
Application range has effectively been expanded in border, can have faster reaction speed, risk to handle plan while ensureing spark detection precision
It is slightly more diversified, it is suitable for multi-field industrial production;
Spark plug optical fiber sensor system includes controller, and be electrically connected with the controller respectively spark detector, alarm mechanism and
The device that goes out is sprayed, the spark detector includes processor chips, and camera, the sunlight being electrically connected respectively with processor chips
Spectrum sensor, heat source sensor, Ultraviolet sensor, infrared sensor and signal output unit, the camera, solar spectrum
After the signal transmission to processor chips analysis correction that sensor, heat source sensor, Ultraviolet sensor, infrared sensor detect
It is transmitted to controller analyzing processing by signal output unit and stores and formed control command, the controller is according to control command
Control alarm mechanism and spray go out device work.
Preferably, the processor chips include the first correction unit, the second correction unit and processing unit, the processing
For receiving, forwarding, handling signal and be preset with spectrum correction formula, the first correction unit is preset in unit by transferring
The spectrum correction formula of processing unit generates previous sunlight all band to being corrected with preset standard sunlight all band spectrum
The curve of spectrum;The second correction unit is by transferring the spectrum correction formula for being preset in processing unit to previous sunlight all band
The curve of spectrum is corrected, and generates the current sunlight all band curve of spectrum, the school that the processor chips as current time are handled
Positive signal.
Preferably, the system also includes:
Recording unit, the recording unit obtain the correction signal obtained after processing unit correction in real time, and according to described
Correction signal generates the energy value curve based on spark radiant magnitude and time.
Preferably, the second correction unit includes:
Infrared heat source comparison module, the infrared radiation signal that the infrared sensor is measured and preset infrared heat source number
It is compared according to library;
Second correction module judges that the infrared radiation signal is when being generated by heat source body, to pass through based on comparison result
Preset spectrum correction formula carries out second-order correction to the previous sunlight all band curve of spectrum, generates current sunlight all band light
Spectral curve.
Preferably, the controller further include for the power supply module to each module for power supply, and with the power supply module
Signal receiving module, demultiplexer, signal response unit, signal processing unit, control unit and the signal being separately connected are defeated
Go out module, the spark signal that the signal receiving module receives is transmitted to letter by the first signal branch and second signal branch
Number output module, the signal response unit are arranged in the first signal branch, and the second signal branch, which is sequentially connected in series, to be electrically connected
It is connected to signal processing unit and control unit, described control unit is additionally provided with spark and lights database, the control of the controller
Order by signal output module is transferred to alarm mechanism and spray is gone out device.Wherein,
Spark signal is transmitted to by the signal receiving module for receiving spark signal transmitted by signal output unit
Demultiplexer;
The signal processing unit is used to receive the spark signal of the demultiplexer separating treatment, is handled, is shown
Show and is transmitted to control unit after storing;
The signal response unit is used to receive the another way spark signal of demultiplexer separating treatment, to spark detection
Device sends a group acknowledge signal, and after the confirmation signal for receiving spark detector feedback, spark signal is sent to signal
Output module;
Described control unit be used for according to preset risk rule and processing strategy transfer spark light database data with
And the correction signal of the processor chips processing judges to whether there is risk in detection scene, and be based on when there are risk
Preset processing strategy handles the risk and generates corresponding control signal.
Preferably, display module and flash storage, the display module is also respectively connected in the signal processing unit
Working condition for showing spark energy value and spark detector, the working condition include three kinds of normal, alarm or failure,
And the energy value size of spark is shown by energy cylindricality formula, the flash storage is for storing or having access to the front and back 15s of alarm
Alarm energy value, the alarm curve of spectrum, video information and time parameter.
Preferably, described control unit includes:
Data memory module, for storing or transferring the risk rule and processing strategy;
Signal judgment module, for transferring the risk rule and based on the risk rule to the radiated tuning signal
Risk judgment is carried out, processing information is sent to signal processing module when there are risk;
Signal processing module, for transferring the processing strategy and being carried out to the processing information based on processing strategy
Processing, the control signal that is generated after processing simultaneously send alarm mechanism and spray is gone out device by signal output module.
Preferably, the signal output module is connect by signaling interface and the alarm mechanism and the spray device that goes out, described
Signaling interface is one or more of RS232 interface, RS485 interfaces, 4-20mA interfaces and relay interfaces.
Preferably, the solar spectrum sensor has 5, and the Ultraviolet sensor is the Ultraviolet sensor of 0.2um wavelength,
The infrared sensor is the infrared biography of the infrared sensor of 2.7um wavelength, the infrared sensor of 4.3um wavelength, 3.9um wavelength
The infrared sensor of sensor or 4.7um wavelength.
It can be seen that by applying the technical scheme of the present invention, when for Spark plug optical fiber sensor, it is dry to be not only provided with anti-sunlight
The function of disturbing has the function of that infrared heat source interferes, greatly improves spark detection precision, also accommodates complicated work
Environment has effectively expanded application range, can have faster reaction speed, risk processing while ensureing spark detection precision
Strategy is more diversified, is suitable for multi-field industrial production.
Specific implementation mode
In view of the problems of the prior art, the present invention provides a kind of Spark plug optical fiber sensor systems, when for Spark plug optical fiber sensor,
It is not only provided with the function of anti-sunlight interference, has the function of that infrared heat source interferes, greatly improves spark detection precision,
Also accommodate complicated working environment, effectively expanded application range, can while ensureing spark detection precision with compared with
Fast response speed, Risk Coping Mechanismss are more diversified, are suitable for multi-field industrial production.
For the technological thought that the present invention is further explained, in conjunction with specific application scenarios, to the technical side of the present invention
Case illustrates.
As shown in Figure 1, the Spark plug optical fiber sensor system of the application, including controller 1, and be electrically connected respectively with controller 1
Spark detector 2, alarm mechanism 3 and spray are gone out device 4, and the spark detector 2 includes processor chips 21, and respectively with place
The camera 22 of 21 electrical connection of reason device chip, solar spectrum sensor 23, heat source sensor 24, Ultraviolet sensor 25, infrared biography
Sensor 26 and signal output unit 27, the camera 22, solar spectrum sensor 23, heat source sensor 24, Ultraviolet sensor
25, it is transmitted by signal output unit 27 after the signal transmission that infrared sensor 26 detects to 21 analysis correction of processor chips
Control command is stored and is formed to 1 analyzing processing of controller, the controller 1 controls alarm mechanism 3 and spray according to control command
The device 4 that goes out works.
In specific application scenarios, the solar spectrum sensor 23 has 5, and the Ultraviolet sensor 25 is 0.2um
The Ultraviolet sensor of wavelength, the infrared sensor 26 are the infrared sensing of the infrared sensor of 2.7um wavelength, 4.3um wavelength
The infrared sensor of device, the infrared sensor of 3.9um wavelength or 4.7um wavelength.
It should be noted that:It is so-called dry since spark detection technology is based on optical sensor technology development and application
The source of disturbing is mainly various light, heat source radiation interference.It is broadly divided into the interference of sunlight light source, heat source body radiation interference and other light sources
Interference.Spark detection require it is sensitiveer, it is faster, more acurrate, the interference of various light sources and radiation source be difficult to it is fully effective filter out,
It is that current limitation spark detection instrument can not be under relative complex environment, or even the main reason for use outdoors.For this purpose, will be
Apparatus preparation sunlight all band optical sensor, while establishing and thinking most heat source body ir radiation data library as far as possible, it is equipped with letter
Clean efficient data model and algorithm, so that stable operation of the spark detection instrument under complex environment has been obtained may.
Specifically, instrument is immune to sunlight ray, that is, the false alarm generated due to sunlight ray is avoided, can make spark
The application environment of detector is greatly improved.5 solar spectrum sensors are installed in spark detector, using 5
Solar spectrum sensor, which can coordinate, generates sunlight all band spectrum, full-featured powerful, acquires ambient light variation in real time, right
According to solar spectrum data built in program, sunlight ray interference is filtered out, ensure that the precision to subtle spark detection.
Wherein, it when spark detector is provided with sunlight immune function, is placed in open environment after use, spark detector will
Will receive the infrared ray that infrared heat source body is radiated influences, such as human body or car engine etc..It is installed in spark detector red
After external heat source sensor, the variation of predeterminable area infrared heat source is acquired in real time, and spectrum baseline built in control program filters out heat source soma
It disturbs, ensure that the precision to subtle spark detection.
In specific application scenarios, as shown in Fig. 2, the processor chips 21 include the first correction unit 211, second
Unit 212 and processing unit 213 are corrected, the processing unit 213 is for receiving, forwarding, handling signal and be preset with spectrum school
Positive formula, the first correction unit 211 is by transferring the spectrum correction formula for being preset in processing unit 213 to preset mark
Zhunyang light all band spectrum is corrected, and generates the previous sunlight all band curve of spectrum;The second correction unit 212 passes through tune
It takes the spectrum correction formula for being preset in processing unit 213 to be corrected the previous sunlight all band curve of spectrum, generates current sun
The light all band curve of spectrum, the correction signal that the processor chips 21 as current time are handled.
It should be noted that the default updating formula of the application is specially:
A) previous solar irradiation curve and the current following formula of solar irradiation curve negotiating are synthesized:
A (z, t)=2acos (kmz-ωmt)
It enables
Then, in time-domain, the time needed for phase change:
In spatial domain, the distance of phase change process:
B) two frequencies are close, and the intensity of the synthesis light wave of the light formation of amplitude, vibration and direction of propagation all same is with position
It sets and time and the phenomenon that of variation:
Then, light intensity I is:
I=A2=4a2cos2(kmz-ωmT)=2a2[1+cos2(kmz-ωmt)]);
The frequency of light intensity variation:
2ωm=ω1-ω2;
C) when Δ ω is small,Therefore,
Therefore group index:vg< v
Then, normal dispersion:vg< v;
Anomalous dispersion:vg> v;
Vacuum and colourless dispersion media:vg=v.
The above updating formula is the present invention more preferred embodiment, and others can also be used by reaching above-mentioned purpose
Aligning step and formula, the above protection domain for not limiting the application.
In specific application scenarios, the system also includes:
Recording unit 214, the recording unit 214 obtain the correction signal obtained after processing unit 213 corrects in real time, and
The energy value curve based on spark radiant magnitude and time is generated according to the correction signal.
In specific application scenarios, the second correction unit 212 includes:
Infrared heat source comparison module 2121, the infrared radiation signal that the infrared sensor 26 is measured with it is preset infrared
Heat source database is compared;
Second correction module 2122 judges that the infrared radiation signal is when being generated by heat source body based on comparison result,
Second-order correction is carried out to the previous sunlight all band curve of spectrum by preset spectrum correction formula, generates current sunlight all-wave
The section curve of spectrum.
It should be noted that under normal conditions, spark generation initial stage will generate a large amount of ultraviolet light, with the hair of spark
Exhibition, infra-red radiation constantly enhances, and ultraviolet radioactive is relatively weak.Ultraviolet light light wave is than the light of visible light light wave Zhang Gengchang.People
Naked eyes can not see that detecting the wave-length coverage of the ultraviolet light of fire alarm, nanometer (0.185 to 0.260 is micro- from 185 nanometers to 260
Rice).Spark detector, the detection wave-length coverage that 185 to 0.260 micron fraction detector of nearly frequency ultraviolet spectrogram is utilized are big
About 0.12 to 3 microns.Detector can sense the 80% black body energy radiation that flare releases.Detector measurement
Energy radiates, and this energy radiation is generated because of burning, and with light velocity propagation.In conclusion ultraviolet detection means, it can be in fire
At the initial stage that flower occurs, relative to infrared detection means, the detection of ultraviolet radioactive faster can more accurately find spark, be into one
The confirmation of step and the generation of pre- blast protection, have won the time.And detect the wave-length coverage of the infrared light of fire alarm from 700 nanometers to
7000 nanometers (0.7 to 7.0 microns).0.7 to 1.1 micron fractions and wideband of nearly frequency infrared spectrum are utilized in spark detector
1.1 to 7.0 micron fractions of infrared spectrum.Detector is also used to an additional SPECTRAL REGION, it is seen that spectrum is received from 400
Rice is to 700 nanometers (0.4 to 0.7 microns), it is seen that spectrum is used for correcting the generation of non-fire alarm wrong report.Detector can also incude specific
Wideband 4.3 it is infrared, " three is infrared " region, wave-length coverage is about from 3 to 5 micron.Judge the production of spark in ultraviolet detection means
While raw, infrared optical sensor further confirms that the generation of spark, and then measures spark energy, to reach to spark
It is qualitative and quantitative, then by systemic presupposition, decide whether the functions such as output alarm.
Ultraviolet sensor measures the UV irradiation energy of spark early period of origination, to judge whether there is spark, infrared biography
Sensor receives and records the infrared energy fluctuation of spark generation and evolution.The reaction time of infrared sensor is slower, generally
3 milliseconds are more than to the reaction time of spark, then it is easy to appear danger warning delay, causes immeasurable loss.Ultraviolet biography
Sense technology is compared with infrared detection means, more rapid in terms of time response, and the reaction time even can reach nanosecond rank,
The initial stage that can occur in spark detects that spark signal is alarmed and handled, but the precision detected is often relatively low, generates
Wrong report happens occasionally, and affects industrial efficiency.Therefore what the application was combined using infrared sensor with Ultraviolet sensor
Mode carries out the detection of spark.
Solar spectrum data are generated in real time by solar spectrum sensor, and correction course is specifically to obtain solar spectrum
After solar spectrum baseline in data, the solar irradiation signal in the radiation signal is filtered based on the solar spectrum baseline
It removes, to generate radiated tuning signal.
In specific application scenarios, as shown in figure 3, the controller 1 of the application further includes for each module for power supply
Power supply module (not shown), and be separately connected with the power supply module signal receiving module 12, demultiplexer 13,
Signal response unit 14, signal processing unit 15, control unit 16 and signal output module 17, the signal receiving module 12 connect
The spark signal received is transmitted to signal output module 17, the signal response by the first signal branch and second signal branch
Unit 14 is arranged in the first signal branch, and the second signal branch, which is sequentially connected in series, is electrically connected with signal processing unit 15 and control
Unit 16 processed, described control unit 16 are additionally provided with spark and light database, and the control command of the controller 1 is exported by signal
Module 17 is transferred to alarm mechanism 3 and spray is gone out device 4.Wherein,
The signal receiving module 12 forwards spark signal for receiving spark signal transmitted by signal output unit
To demultiplexer 13;
The signal processing unit 15 is used to receive the spark signal of 13 separating treatment of the demultiplexer, is located
It is transmitted to control unit 16 after reason, display and storage;
The signal response unit 14 is used to receive the another way spark signal of demultiplexer separating treatment 13, to spark
Detector 2 sends a group acknowledge signal, and after the confirmation signal for receiving 2 feedback of spark detector, spark signal is sent
To signal output module 17;
Described control unit 16 is used to transfer spark according to preset risk rule and processing strategy and light database data
And the correction signal that the processor chips 21 are handled judges to whether there is risk in detection scene, and when there are risk
The risk is handled based on preset processing strategy and generates corresponding control signal.
In specific application scenarios, display module 151 is also respectively connected in the signal processing unit 15 and Flash is deposited
Reservoir 152, the display module 151 are used to show the working condition of spark energy value and spark detector 2, the working condition
Including three kinds of normal, alarm or failure, and pass through the energy value size of energy cylindricality formula display spark, the flash storage
152 alarm energy value, the alarm curve of spectrum, video information and the time parameter for storing or having access to the front and back 15s of alarm.
It should be noted that camera 22 selects high-definition camera, the process for recording spark occurrence and development in real time.It takes the photograph
Work 2 kinds of states when can set work in 24 hours or alarm as first 22, and rear end storage spark occurs and starts warning function
Front and back 15s image files.
In specific application scenarios, described control unit 16 includes:
Data memory module 161, for storing or transferring the risk rule and processing strategy;
Signal judgment module 162, for transferring the risk rule and based on the risk rule to the radiant correction
Signal carries out risk judgment, and processing information is sent to signal processing module when there are risk;
Signal processing module 163, for transferring the processing strategy and based on processing strategy to the processing information
It is handled, the control signal generated after processing simultaneously sends alarm mechanism and spray by signal output module and goes out device.
Carry out risk judgment in the following way in the embodiment of the application:
A) corresponding energy correction value is obtained according to the radiated tuning signal;
B) judge whether the energy correction value is more than the risk threshold value of the risk rule;
C) if so, judging that there are risks in the predeterminable area.
Specifically, the embodiment of the application is when in use, the risk threshold value of combustible can pass through ignition energy data
Library is selected, if lacking the corresponding ignition energy data of the combustible in database, can also pass through correlation meter
It measures after correspondence lights energy datum and is manually entered risk threshold value.
In presently filed embodiment, the production environment based on different danger classes needs to select different processing plans
Slightly, best Spark plug optical fiber sensor and treatment effect can be reached.The application adapts to a variety of productions provided with three kinds of processing strategies
Environment, it is specific as follows:
1) the first danger classes, setting finds that UV signal starts highest level alarm, while starting automatic spray and setting
It is standby, infrared record frequency is measured by infrared sensor;
2) the second danger classes, setting find that UV signal starts pre-alarm, but do not start automatic spray at this time and set
It is standby, restart automatic spraying equipment after waiting for infrared signal to add their confirmation;
3) third danger classes, setting find that UV signal does not start pre-alarm and do not start automatic spraying equipment yet, wait for
Infrared signal restarts automatic spraying equipment after adding their confirmation.
Therefore following processing step is disclosed in the application specific implementation mode:
A) when processing strategy is the first estate, then output alarm signal and fire-fighting execute signal simultaneously;
B) when processing strategy is the second grade, if the risk is to be used as foundation to judge by ultraviolet radioactive signal
, then only output alarm signal exports alarm simultaneously if the risk is used as foundation to judge by infrared radiation signal
Signal and fire-fighting execute signal;
C) when processing strategy is the tertiary gradient, if the risk is to be used as foundation to judge by ultraviolet radioactive signal
, output alarm signal and fire-fighting do not execute signal, if the risk is used as foundation to judge by infrared radiation signal,
Output alarm signal and fire-fighting execute signal simultaneously.
In specific application scenarios, the signal output module 17 passes through signaling interface and the alarm mechanism 3 and spray
The device 4 that goes out connects, the signaling interface be one kind in RS232 interface, RS485 interfaces, 4-20mA interfaces and relay interfaces or
It is several.
Specifically, wherein the application product uses digital noise reduction and signal separation techniques, is improving system response time,
While display precision, the accuracy for receiving signal ensure that.
After the receiving module of controller receives spark detector signal, by signal separation module, signal is divided into independence
2 groups of identical signals;
First group of signal:Purpose is exactly that is, the discovery of spark to system, which starts, sprays, directly in order to ensure System production time
To the extinguishing of spark, the overall work time is less than 30nSec.Signal after the Ultraviolet sensor in spark detector detects,
Signal output module is accessed after arrangement, can completely be realized whole warning functions, including start spray system, be started valve
Closing system (if there is) starts acoustooptic alarm system.Meanwhile to ensure the accuracy of signal, anti-stop signal erroneous judgement, this group letter
Number system built-in signal response unit is visited after controller receives the alarm enabling signal that spark detector is sent out to spark
It surveys device and sends a group acknowledge signal, only after spark detector is to confirmation signal feedback, controller side's enabling signal output function;
Second group of signal:This group of signal is used for network analysis and record.Signal passes through signal processing unit processes and parsing
Later, due to being limited by display frequency, energy value is shown roughly in a manner of energy column in controller end, complete number
Record and image file are stored in flash memory, for exporting and having access to.The warning output condition of this group of signal, according to fire
The size of flower energy and set, only when spark detector detects the generation of spark, and the energy of spark reaches setting value
It afterwards, can output alarm signal.Spark alarm energy basis of design imflammable gas or dust ignition energy 50% or
80% and set general pre-warning signal and alarm signal.Imflammable gas built in system or the minimum of dust light energy datum
Library is exemplified below:
At 1 20 DEG C of standard atmospheric pressure:
The minimum ignition energy of hydrocarbon fuel is about 9.0mJ
The about 3.0mJ of methane
The about 2.5mJ of toluene
The about 0.12mJ of acetylene and hydrogen
The about 2-4mJ of stratiform asphalt powder
The output of alarm signal:First group of signal alarm output finds that spark is alarmed immediately;Second group of signal output,
Find spark, and the combustion energy that touches the bottom 50% and 80% when output early warning and alarm signal;Wherein, first group of signal
It is limited to second group of signal output, that is, finds spark output alarm signal immediately, then passes through the verification of second group of signal, reach
Early warning and alarm signal are exported when the 50% of minimum ignition energy or 80%, wherein the 50% of minimum ignition energy or 80% this
A little predetermined threshold values can carry out the setting of different value according to specific varying environment.
Through the above description of the embodiments, those skilled in the art can be understood that the present invention can lead to
Hardware realization is crossed, the mode of necessary general hardware platform can also be added to realize by software.Based on this understanding, this hair
Bright technical solution can be expressed in the form of software products, which can be stored in a non-volatile memories
In medium (can be CD-ROM, USB flash disk, mobile hard disk etc.), including some instructions are used so that a computer equipment (can be
Personal computer, server or network equipment etc.) execute method described in each implement scene of the present invention.
It will be appreciated by those skilled in the art that the accompanying drawings are only schematic diagrams of a preferred implementation scenario, module in attached drawing or
Flow is not necessarily implemented necessary to the present invention.
It will be appreciated by those skilled in the art that the module in device in implement scene can be described according to implement scene into
Row is distributed in the device of implement scene, can also be carried out respective change and is located at the one or more dresses for being different from this implement scene
In setting.The module of above-mentioned implement scene can be merged into a module, can also be further split into multiple submodule.
Aforementioned present invention serial number is for illustration only, does not represent the quality of implement scene.
Disclosed above is only several specific implementation scenes of the present invention, and still, the present invention is not limited to this, Ren Heben
What the technical staff in field can think variation should all fall into protection scope of the present invention.