CN106122330B - Adjust a method and products thereof for being rubber spring rigidity and radial precompressed amount - Google Patents

Adjust a method and products thereof for being rubber spring rigidity and radial precompressed amount Download PDF

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Publication number
CN106122330B
CN106122330B CN201610539467.2A CN201610539467A CN106122330B CN 106122330 B CN106122330 B CN 106122330B CN 201610539467 A CN201610539467 A CN 201610539467A CN 106122330 B CN106122330 B CN 106122330B
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China
Prior art keywords
rubber spring
housing
locking jacket
rubber
interlayer
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CN201610539467.2A
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Chinese (zh)
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CN106122330A (en
Inventor
唐维
柳禄泱
董永
冯万盛
屈孝波
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Zhuzhou Times Ruiwei Damping Equipment Co Ltd
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Zhuzhou Times New Material Technology Co Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/36Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
    • F16F1/38Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type
    • F16F1/3842Method of assembly, production or treatment; Mounting thereof

Abstract

Adjust a method for being rubber spring rigidity and radial precompressed amount, including by mandrel, rubber layer, interlayer and housing composition one are rubber spring and locking jacket, locking jacket is flap-type composite structure, the internal diameter d of locking jacket is less than the outer diameter D of housing, the adjacent mutual lock sleeve of valve block is on the outer set in locking jacket, reality one is the radial precompressed of rubber spring, it is mandrel in rubber spring by reducing one, the cone angle of interlayer and housing, it is the vertical stiffness of rubber spring, by the internal diameter d for adjusting locking jacket, it is the radial precompressed amount of rubber spring.The present invention i.e. adjustable one is the rigidity of rubber spring, and its radial precompressed amount is adjusted, and while raising one is rubber spring effectiveness in vibration suppression, extends its fatigue life.The present invention also provides it is a kind of according to adjust one be rubber spring rigidity and radial precompressed amount method is designed to one is rubber spring part.

Description

Adjust a method and products thereof for being rubber spring rigidity and radial precompressed amount
Technical field
Be vibration damping field the present invention relates to rail traffic vehicles one, relate generally to it is a kind of adjust one be rubber spring rigidity and The method and products thereof of radial preshrunk amount is the rigidity of rubber spring and radial precompressed amount for adjusting one.
Background technology
One is the spring with damping effect that rubber spring refers mainly to metal-rubber combination, and applied to vehicle, one system subtracts It shakes.One is that rubber spring is mounted between rail car axle box and framework and plays support, damping noise reduction, is common one The compound vibration and noise reducing element of kind rubber-metal, is mounted on the car body of rolling stock single stage suspension, and main function is to bear vehicle The load of body and framework.One entirety is sulfided by adhesive using metalwork and rubber under certain temperature and pressure, It is to play vibration and noise reducing using vulcanized rubber that it, which is acted on, and metalwork is for supporting and installing interface.With rolling stock technology Development, the especially development of high ferro EMU, urban rail, subway and low floor vehicle technology, one is rubber spring in order to preferably Meet the demanding kinetics for ensureing vehicle and safety, it is desirable that one, which is rubber spring, has smaller vertical and lateral stiffness, compared with Big longitudinal rigidity, medium and small vertical stiffness are conducive to improve the comfort of vehicle operation, small lateral stiffness and big vertical Be conducive to the operation stability of vehicle to rigidity and cross curve ability.
Since rubber product has the characteristic of resistance to compression not tension, for the stretcher strain for offsetting during product use, make production Product are constantly in compressive state, it will usually carry out precommpression design to rubber product, achieve the purpose that improve product service life. It is rubber spring existing one, since mandrel, partition board and housing are the structures with cone angle, therefore under vertical zero load, still There is radial component to realize the radial precompressed of product.With the development of current track traffic, especially city train and height The development of fast train, to more stringent requirements are proposed in the security reliability of vehicle operation, comfort and service life.Comfortable Property aspect, product vertical stiffness is smaller, and the damping effect that can be realized is better.The simplest mode of reduction of vertical stiffness is to reduce The cone angle of mandrel, partition board and housing adjusts cone angle angle as shown in Figure 1, the cone angle of mandrel, partition board and housing is about 10 ° -30 ° Degree can realize that product is vertical, adjusting of radial rigidity, meet the different-stiffness requirement of product.In product loading, product It is vertical empty wagons load F to be distributed to radial component as F1 by the precompressed of empty wagons load F, cone angle, while being provided to be radial Precommpression.When vertical stiffness requires very little, the cone angle of mandrel, partition board and housing needs the very little designed, in some instances it may even be possible to occur The phenomenon that cone angle is close to 0.At this point, one is the component F1 meeting very littles of unloaded load F after rubber spring entrucking, lead to the diameter of rubber Reduce to decrement.When radial stand under load, when radial deflection is more than radial pre compressed magnitude, the rubber in the radial direction of product Glue, which will appear, pulls deformation, and this elongation strain pole is unfavorable for the fatigue life of rubber product.
Invention content
The present invention, which provides, a kind of adjusting a method for being rubber spring rigidity and radial precompressed amount, you can it one is rubber to adjust The rigidity of glue spring, and its radial precompressed amount is adjusted, while raising one is rubber spring effectiveness in vibration suppression, it is tired to extend its The labor service life.The present invention also provides it is a kind of according to adjust one be rubber spring rigidity and radial precompressed amount method be designed to one It is rubber spring part.
The technical solution adopted by the present invention is in order to achieve the above objectives:It is rubber spring rigidity and radial precompressed to adjust one It one is rubber spring and locking jacket that the method for amount, which includes by mandrel, rubber layer, interlayer and housing form, it is characterised in that The locking jacket is flap-type composite structure, and the internal diameter d of locking jacket is less than the outer diameter D of the housing, phase in locking jacket For the adjacent mutual lock sleeve of valve block on the outer set, reality one is the radial precompressed of rubber spring, is rubber by reducing one The cone angle of mandrel, interlayer and housing in glue spring is the vertical stiffness of rubber spring, by adjusting locking jacket Internal diameter d, be the radial precompressed amount of rubber spring.
Preferably, it is the symmetrical two valves arc structure of rubber spring longitudinal center that the interlayer and housing, which are with one, Through-hole in an axial direction is formed between two valve arc structures, it is that the lateral stiffness of rubber spring reduces to make one, by adjusting through-hole Size is the decrement of rubber spring lateral stiffness.
Preferably, lateral layout valve block adjacent in the locking jacket being in contact is at the shape agreed with mutually.
Preferably, the locking jacket is designed to two valve composite structures.
Preferably, the wall thickness for reducing housing makes the wall thickness of the housing be approximately equal to the wall thickness of interlayer.
What adjusting one as described above was that the method for rubber spring rigidity and radial precompressed amount is designed to one is rubber It one is rubber spring and locking jacket that glue spring part, which includes by mandrel, rubber layer, interlayer and housing form, it is characterised in that The locking jacket is flap-type composite structure, and the internal diameter d of locking jacket is less than the outer diameter D of the housing, phase in locking jacket For the adjacent mutual lock sleeve of valve block on the outer set, reality one is the radial precompressed of rubber spring, the mandrel, interlayer And the cone angle of housing is reduced to 0 ~ 10 °.
Preferably, it is the symmetrical two valves arc structure of rubber spring longitudinal center that the interlayer and housing, which are with one, Through-hole in an axial direction is formed between two valve arc structures.
Preferably, the locking jacket is two valve composite structures, and the side that two valve blocks are in contact is agreed with mutually Shape.
Preferably, the wall thickness of the housing is approximately equal to the wall thickness of interlayer.
Preferably, the difference of the internal diameter d of the outer diameter D of the housing and locking jacket is 1mm ~ 5mm.
The method that the adjusting one of the present invention is rubber spring rigidity and radial precompressed amount will while reducing cone angle It is that the outer of rubber spring is put on that locking jacket, which is sleeved on one, and reality one is the radial precompressed of rubber spring, is avoided due to cone angle Reduce, it is that the radial precompressed amount of rubber spring reduces to cause one, while raising one is rubber spring effectiveness in vibration suppression, extends it Fatigue life can effectively improve the comfortableness and security of vehicle operation.Locking jacket uses flap-type composite structure, locking jacket In the adjacent mutual lock sleeve of valve block on the outer set, locking jacket it is convenient for disassembly and assembly, it is simple in structure, by between valve block Mutual coupling mechanism force, it is rubber spring radial compression to make one, and it is the adjusting of the radial precompressed amount of rubber spring to facilitate one.
It is according to the invention adjust one be rubber spring rigidity and radial precompressed amount method is designed to one is rubber Spring part, dimension angle α are reduced to 0 ~ 10 °, and it is that rubber spring obtains smaller vertical stiffness, the lock of more valve arc formula composite structures to make one Tight housing, it is that rubber spring obtains radial precompressed amount required when radial carrying to make one, and one is the effectiveness in vibration suppression of rubber spring More preferably, fatigue life is longer, and one is the safety in utilization higher of rubber spring.
Description of the drawings
Fig. 1 is the structural schematic diagram that in the prior art one is rubber spring.
Fig. 2 is to be set according to the method that the adjusting one described in specific embodiment is rubber spring rigidity and radial precompressed amount One counted is the sectional view of rubber spring part.
Fig. 3 is the sectional view along A-A of Fig. 2.
Fig. 4 is the planar structure schematic diagram of locking jacket.
Fig. 5 is the sectional view along A-A of Fig. 4.
Fig. 6 is the dimensional structure diagram of locking jacket.
Specific implementation mode
It elaborates below in conjunction with the accompanying drawings to the embodiment of the present invention.
As shown in Figures 2 to 6, adjust one be rubber spring rigidity and radial precompressed amount method, including by mandrel 1, What rubber layer 2, interlayer 3 and housing 4 formed one is rubber spring and locking jacket 5, and the locking jacket 5 is flap-type combination knot Structure, the internal diameter d of locking jacket 5 are less than the outer diameter D of the housing 4, and the adjacent mutual lock sleeve of valve block is described in locking jacket 5 Housing 4 on, reality one is the radial precompressed of rubber spring, is mandrel 1 in rubber spring, interlayer 3 and outer by reducing one The cone angle of set 4, is the vertical stiffness of rubber spring, is rubber by adjusting the internal diameter d of locking jacket 5 The radial precompressed amount of glue spring.
It is above-described to adjust a method for being rubber spring rigidity and radial precompressed amount, it is rubber bullet using reducing one The cone angle of mandrel 1, interlayer 3 and housing 4 is the small vertical stiffness of rubber in spring, and is combined and tied by multi-clove type The locking jacket 5 of structure is sleeved on housing 4 to solve the problems, such as not ensureing since cone angle reduces the radial precompressed amount brought, and closes Suitable pre compressed magnitude design can guarantee one when being rubber spring radial direction stand under load still in compressive state, avoid rubber because pullling generation Deformation is the fatigue life of rubber spring from extension one.
It is the difference of rubber spring damping requirements according to one, using the different cone angle of angle, cone angle is smaller, and one is rubber The vertical stiffness of spring is smaller, and during can meeting vibration damping, the requirement of minimum vertical stiffness greatly improves vehicle maneuverability Comfort, the pre compressed magnitude of the internal diameter d systems rubber spring by adjusting locking jacket 5, it is that rubber spring reaches to make one To the requirement of different radial loads.
It is above-described to adjust a method for being rubber spring rigidity and radial precompressed amount, while reducing cone angle, It is that the outer of rubber spring is put on that locking jacket 5, which is sleeved on one, and reality one is the radial precompressed of rubber spring, is avoided due to cone angle The reduction of α, it is that the radial precompressed amount of rubber spring reduces to cause one, while raising one is rubber spring effectiveness in vibration suppression, is prolonged Its long fatigue life, the comfortableness and security of vehicle operation can be effectively improved.Locking jacket 5 uses flap-type composite structure, lock Adjacent 51 mutual lock sleeve of valve block is on the housing 4 in tight housing 5, locking jacket 5 it is convenient for disassembly and assembly, it is simple in structure, By the mutual coupling mechanism force between valve block 51, it is rubber spring radial compression to make one, and it is the radial precompressed amount of rubber spring to facilitate one Adjusting.
Wherein, it is the symmetrical two valves arc structure of rubber spring longitudinal center that the interlayer 3 and housing 4, which are with one, Through-hole 6 in an axial direction is formed between two valve arc structures, it is that the lateral stiffness of rubber spring reduces to make one, by adjusting through-hole 6 Size be rubber spring lateral stiffness decrement, one is that the longitudinal rigidity of rubber spring is significantly greater than its transverse direction Rigidity, it is that rubber spring obtains smaller lateral stiffness and larger longitudinal rigidity to make one, during improving vehicle operation Operation stability and curve negotiation ability, and by interlayer 3 and housing 4 be with one be that rubber spring longitudinal centre line is symmetrical Two valve arc structures, can realize that one is the pre compressed magnitude of rubber spring bigger compared with the structure that interlayer and housing are full circle, big is pre- Decrement can guarantee that one is that rubber spring is not subject to pull load under big radial load, improve the radial carrying energy of product Power.And pre compressed magnitude increase can also accordingly reduce the hardness of vulcanized rubber, and it is the small vertical stiffness of rubber spring to be also beneficial to one Realization.
The lateral layout that valve block 51 adjacent in the locking jacket 5 is in contact is at the shape agreed with mutually, side Mutually agree with the circularity for improving 5 inner wall of locking jacket, while enhancing the mutual coupling mechanism force between valve block 51, adjacent valve block 51 it Between the method that is fastened by bolts can be selected locking or locked mutually by way of being clasped mutually.
In practice, 51 quantity of valve block is fewer, and the structure for the locking jacket 5 that valve block 51 forms is more stable, therefore, is The structural stability for ensureing locking jacket 5, by the locking jacket 5 is designed to two valve composite structures.
Wherein, locking jacket 5 is by squeezing rubber layer 2, and next real one is the radial compression of rubber spring, housing 4 Wall thickness is thinning to be made locking jacket 5 pass through housing 4 to the extruding force of rubber layer 2 to be preferably transmitted in rubber layer 2, reduce housing 4 Wall thickness, so that the wall thickness of the housing 4 is approximately equal to the wall thickness of interlayer 3, be convenient for radial precompressed realization.
What adjusting one as described above was that the method for rubber spring rigidity and radial precompressed amount is designed to one is rubber It one is rubber spring and locking jacket 5 that glue spring part, which includes by mandrel 1, rubber layer 2, interlayer 3 and housing 4 form, described Locking jacket 5 is flap-type composite structure, and the internal diameter d of locking jacket 5 is less than the outer diameter D of the housing 4, adjacent in locking jacket 5 51 mutual lock sleeve of valve block on the housing 4, reality one is the radial precompressed of rubber spring, the mandrel 1, every The cone angle of layer 3 and housing 4 is reduced to 0 ~ 10 °.It is rubber spring longitudinal centre line pair that the interlayer 3 and housing 4, which is with one, The two valve arc structures claimed, form through-hole 6 in an axial direction between two valve arc structures.The locking jacket is two valves combination knot Structure, the side that two valve blocks 51 are in contact are the shape agreed with mutually.The wall thickness of the housing 4 is approximately equal to the wall thickness of interlayer 3. The outer diameter D of the housing 4 and the difference of the internal diameter d of locking jacket 5 are 1mm ~ 5mm.
Cone angle in the prior art is about 10 ° -30 °, above-described one be cone angle in rubber spring part be 0 ~ 10 °, it can fully meet the damping requirements of small vertical stiffness.The difference of the outer diameter D of housing 4 and the internal diameter d of locking jacket 5 be 1mm ~ 5mm, i.e., one be rubber spring part radial precompressed amount be 1mm ~ 5mm, can fully meet one be rubber spring radial load Demand.It is the symmetrical two valves arc structure of rubber spring longitudinal center that the interlayer 3 and housing 4, which is with one, in two valve arcs Through-hole 6 in an axial direction is formed between structure, it is that the lateral stiffness of rubber spring part reduces to make one, its cross of the apparent size of longitudinal rigidity To rigidity, the operation stability of vehicle and curve ability excessively are stronger.Above-described one is rubber spring part, has smaller hang down To and lateral stiffness, larger longitudinal rigidity, can preferably meet ensure vehicle demanding kinetics and security performance.
Above-described one is rubber spring part, and dimension angle α is reduced to 0 ~ 10 °, and it is that rubber spring obtains smaller hang down to make one To rigidity, the locking jacket of more valve arc formula composite structures, it is that rubber spring obtains radial precompressed required when radial carrying to make one Contracting amount, one be rubber spring effectiveness in vibration suppression it is more preferable, fatigue life is longer, and one is the safety in utilization higher of rubber spring.
The technical solution of the embodiment of the present invention is completely described above in association with attached drawing, it should be noted that described Embodiment be only the present invention a part of the embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art exist The every other embodiment obtained under the premise of not making creative work, shall fall within the protection scope of the present invention.

Claims (5)

1. adjusting a method for being rubber spring rigidity and radial precompressed amount, including by mandrel(1), rubber layer(2), interlayer (3)And housing(4)The one of composition is rubber spring and locking jacket(5), it is characterised in that the locking jacket(5)For flap-type Composite structure, locking jacket(5)Internal diameter d be less than the housing(4)Outer diameter D, locking jacket(5)In adjacent valve block it is mutual Lock sleeve is in the housing(4)On, it realizes that one is the radial precompressed of rubber spring, is rubber spring core by reducing one Axis(1), interlayer(3)And housing(4)Cone angle, be the vertical stiffness of rubber spring, pass through adjust locking jacket (5)Internal diameter d, be the radial precompressed amount of rubber spring;
The interlayer(3)And housing(4)Be with one it is the symmetrical two valves arc structure of rubber spring longitudinal center, in two valves Through-hole in an axial direction is formed between arc structure(6), it is that the lateral stiffness of rubber spring reduces to make one, by adjusting through-hole(6)'s Size is the decrement of rubber spring lateral stiffness;
By the locking jacket(5)In adjacent valve block(51)The lateral layout being in contact is at the shape agreed with mutually;
By the locking jacket(5)It is designed to two valve composite structures.
2. according to claim 1 adjust a method for being rubber spring rigidity and radial precompressed amount, it is characterised in that Reduce housing(4)Wall thickness, make the housing(4)Wall thickness be approximately equal to interlayer(3)Wall thickness.
3. it is described in accordance with the claim 1 adjust one be rubber spring rigidity and radial precompressed amount the system that is designed to of method Rubber spring part, including by mandrel(1), rubber layer(2), interlayer(3)And housing(4)The one of composition is that rubber spring and locking are outer Set(5), it is characterised in that the locking jacket(5)For flap-type composite structure, locking jacket(5)Internal diameter d be less than it is described outer Set(4)Outer diameter D, locking jacket(5)In adjacent valve block(51)Mutual lock sleeve is in the housing(4)On, realize a system Radial precompressed, the described mandrel of rubber spring(1), interlayer(3)And housing(4)Cone angle be reduced to 0 ~ 10 °;
The interlayer(3)And housing(4)Be with one it is the symmetrical two valves arc structure of rubber spring longitudinal center, in two valves Through-hole in an axial direction is formed between arc structure(6);
The locking jacket is two valve composite structures, two valve blocks(51)The side being in contact is the shape agreed with mutually.
4. according to claim 3 one is rubber spring part, it is characterised in that the housing(4)Wall thickness be approximately equal to every Layer(3)Wall thickness.
5. according to claim 3 one is rubber spring part, it is characterised in that the housing(4)Outer diameter D and locking Housing(5)Internal diameter d difference be 1mm ~ 5mm.
CN201610539467.2A 2016-07-11 2016-07-11 Adjust a method and products thereof for being rubber spring rigidity and radial precompressed amount Active CN106122330B (en)

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CN106122330B true CN106122330B (en) 2018-11-13

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107387628B (en) * 2017-09-01 2023-04-18 株洲时代瑞唯减振装备有限公司 Motor node for motor car bogie and manufacturing method thereof
CN109094600B (en) * 2018-07-25 2019-11-08 中车青岛四方机车车辆股份有限公司 A kind of journal box spring is pre-assembled to be set

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62177329A (en) * 1986-01-29 1987-08-04 Tetsudo Sogo Gijutsu Kenkyusho Axle spring for rolling stock
SU1685771A1 (en) * 1987-12-21 1991-10-23 Ж.М.Калылкасов Wheel couple fixing to the wagon frame unit
JPH086774B2 (en) * 1990-04-19 1996-01-29 東洋ゴム工業株式会社 How to prevent the cushion rubber from slipping out
CN202118165U (en) * 2011-04-07 2012-01-18 株洲时代新材料科技股份有限公司 Spherical hinge type rubber elastic element
CN103171580B (en) * 2013-04-01 2015-05-13 齐齐哈尔轨道交通装备有限责任公司 Bogie and side bearing thereof
JP2015168397A (en) * 2014-03-10 2015-09-28 東洋ゴム工業株式会社 Vibration control bush for axle beam device
CN205260720U (en) * 2015-12-31 2016-05-25 株洲名扬橡塑有限公司 Rail vehicle is conical rubber spring for bogie

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