CN106122176B - The method of work of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass - Google Patents
The method of work of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass Download PDFInfo
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- CN106122176B CN106122176B CN201610512453.1A CN201610512453A CN106122176B CN 106122176 B CN106122176 B CN 106122176B CN 201610512453 A CN201610512453 A CN 201610512453A CN 106122176 B CN106122176 B CN 106122176B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/042—Controlling the temperature of the fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/003—Filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/006—Accumulators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/06—Damage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/07—Exceeding a certain pressure value in a refrigeration component or cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/28—Means for preventing liquid refrigerant entering into the compressor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2525—Pressure relief valves
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Power Engineering (AREA)
- Fluid Mechanics (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
A kind of method of work of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass of the present invention, temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass includes a hydraulic oil transfer pipeline, from hydraulic oil oil inlet to being disposed with hydraulic oil transfer pipeline delivery pump between hydraulic oil oil outlet on the hydraulic oil transfer pipeline, radiator, tube heater and heat-exchanger rig, the side of radiator is provided with cooling fan, gas-liquid separator is disposed on the coolant outlet of the heat-exchanger rig to the cooling line cooled down between import, compressor, condenser, liquid storage device, device for drying and filtering, cooling line solenoid valve and throttling set, there are one cooling line by-passing valves to the cooling line between condenser and throttling set to setting between the cooling line between heat-exchanger rig for compressor;Piston type relief valve has been arranged in parallel on the oil circuit at radiator both ends.The present invention has reliability high, the advantages of being hardly damaged, ensure system stable operation.
Description
Technical field
The present invention relates to a kind of method of works of the temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass.
Background technology
It is well known that oil temperature in hydraulic system optimum temperature is between 35 ~ 55 degrees Celsius, taken the photograph once temperature increases to over 60
Family name's degree, the system of hydraulic system will significantly decline and its equipment fault continuously emerges, under causing the stability of equipment serious
Drop, can not ensure machinery equipment normal operation.In especially season in full summer, high oil temperature or even machinery equipment can be caused usually to locate
In shutdown status.
Therefore the stability of industrial refrigerating plant directly influences the working condition of machinery equipment, traditional industrial refrigeration dress
Put middle fluid pressure it is excessive when, directly result in that pressure in heat exchanger is excessive to damage radiator.General radiator be
For the collecting tank of radiator all there are one the capacity of fixed proportion, fluid has certain big resistance by radiator heat-dissipation channel interior
Power.Its amount of liquid storage is smaller, does not buffer, encounter the temperature difference is big, low temperature environment, flow are uneven, has certain viscosity liquid,
Have under the fluid situations of impact force, the pressure of radiator heat-dissipation channel interior also increases therewith, is especially having impact force and viscosity
In the case of bigger fluid, since fluid is in the resistance of channel interior, prevent fluid from running through inside radiator passage,
Pressure increase is allowed to, more than the highest operating pressure of radiator, radiator is easy to damage, scrap.
Invention content
The purpose of the present invention is to overcome the above shortcomings and to provide a kind of reliability height, are hardly damaged, and ensure that system stablizes fortune
The method of work of the capable temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass.
The object of the present invention is achieved like this:
A kind of method of work of the temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass, band piston type relief valve
The temperature control industrial refrigerating plant of hydraulic pressure bypass includes a hydraulic oil transfer pipeline, on the hydraulic oil transfer pipeline from hydraulic oil into
Hydraulic fluid port is to being disposed with hydraulic oil transfer pipeline delivery pump, radiator, tube heater and heat exchange between hydraulic oil oil outlet
Device, the side of radiator are provided with cooling fan, and the coolant outlet of the heat-exchanger rig extremely cools down the cooling tube between import
Road is disposed with gas-liquid separator, compressor, condenser, liquid storage device, device for drying and filtering, cooling line solenoid valve and section
Device is flowed, compressor to the cooling line between condenser and throttling set is set between the cooling line between heat-exchanger rig
There are one cooling line by-passing valves.The tube heater includes tube heater cylinder, is provided on tube heater cylinder
The first liquid port and second liquid mouth arranged up and down, the main body of electric heating tube are located at tube heater inner barrel center,
Region in the tube heater cylinder on the outside of electric heating tube is provided with the liquid from the first liquid port to second liquid mouth
Body runner, piston type relief valve has been arranged in parallel on the oil circuit at radiator both ends, and the piston type relief valve includes housing, piston
And two springs, the housing lateral arrangement, the interior shell fluid channel for forming a lateral direction penetrating of the housing, the shell
Fluid passageways chamber is provided in the middle part of body, Fluid passageways intracavitary is provided with the separation ring flat-plate of one piece of fixed setting, and separating ring flat-plate will
Fluid passageways chamber is separated to form two half chambers of Fluid passageways in left and right, and the piston is horizontally set at the middle part of shell fluid channel,
Two spring lateral arrangements, and two springs are located at respectively in the shell fluid channel on the outside of piston, the piston is left and right two
The hollow structure of end opening, the piston include piston shell, and one piece is provided in the middle part of the piston shell and is vertically arranged
Partition board, the inside of piston is divided into the two piston fluid channels being in communication with the outside respectively in left and right by partition board, positioned at partition board or so
The fluid bore being arranged symmetrically is provided on the piston shell of both sides.
The radiator is protecting against shock accumulation of energy radiator, and the radiator includes radiator body and accumulation of energy pipe, described
Radiator body includes the first collecting tank and the second collecting tank that left and right is vertically arranged, between the first collecting tank and the second collecting tank
It is connected with more shunting liquid baths of lateral arrangement, tubular structure of the accumulation of energy pipe for the closing of bottom opening rest part, accumulation of energy
The bottom opening of pipe is connected with the first collecting tank and the second collecting tank.
Step 1: connection equipment heating source and industrial refrigerating plant;
The hydraulic oil oil inlet and hydraulic oil oil outlet of the hydraulic oil transfer pipeline of industrial refrigerating plant pass through hydraulic pressure respectively
Oily oil inlet hose connects the hydraulic oil drain line in equipment heating source and hydraulic oil oil return line with hydraulic oil oil outlet hose;
Step 2: after equipment heating source brings into operation, the hydraulic oil of second fluid chamber of fuel reserve tank goes out by fuel reserve tank
Oil pipe line supply arrangement heat generating device, the hydraulic oil in equipment heating device drain into the of fuel reserve tank by fuel reserve tank oil inlet pipe
One fluid chamber, the hydraulic oil of first fluid chamber is successively by hydraulic oil drain line, hydraulic oil oil inlet hose, liquid
Pressure oil transfer pipeline, hydraulic oil oil outlet hose and hydraulic oil oil return line are back to second fluid chamber of fuel reserve tank;
Equipment heating source initial operating stage, hydraulic fluid temperature is low, hydraulic oil hydraulic oil transfer pipeline flowing directly from liquid
Pressure oil bypass line flows, and hydraulic oil is cooled down without heat-exchanger rig;
The hydraulic fluid temperature that equipment heating device operation a period of time can cause it internal also increases, therefore equipment is sent out
The hydraulic fluid temperature of first fluid chamber that thermal is expelled in fuel reserve tank also increases, fuel reserve tank temperature sensor or liquid
Pressure oil transfer pipeline temperature sensor detects that the temperature of hydraulic oil reaches certain high temperature, and hydraulic oil by-passing valve is closed, hydraulic oil
It is cooled down by heat-exchanger rig, the cooling line solenoid valve on cooling line starts at this time, and cooling line starts operation, and cools down
Pipeline carries out heat exchange at heat-exchanger rig with the high temperature hydraulic oil in hydraulic oil transfer pipeline, high temperature hydraulic oil is carried out cold
But so that by the low temperature hydraulic oil of heat-exchanger rig cooling by second liquid of the hydraulic oil transfer pipeline to be back to fuel reserve tank again
Continue supply arrangement heat generating device in pumping chamber.
The left and right ends of the housing are provided with hickey.
Card slot is provided at the outer end of left and right two of the shell fluid channel, is provided with clamp spring in the card slot, two
Spring is respectively in the shell fluid channel between piston and clamp spring.
The internal diameter for separating ring flat-plate is consistent with the internal diameter of shell fluid channel.
The outer diameter of spring is matched with the internal diameter of shell fluid channel.
The fluid bore is circular layout on piston shell.
Fluid bore of the partition board per side is provided with multi-turn.
The fluid bore of left end is not more than the transverse direction of half chamber of Fluid passageways to the lateral distance between the fluid bore of right end
Distance.
When the first, built in accumulation of energy pipe:
When the inlet and liquid outlet of protecting against shock accumulation of energy radiator are located at the top of the first collecting tank and the second collecting tank,
Accumulation of energy pipe is installed on to the inside of the first collecting tank and the second collecting tank;
When the inlet and liquid outlet of protecting against shock accumulation of energy radiator are located at the side of the first collecting tank and the second collecting tank,
Accumulation of energy pipe is installed on to the inside of the first collecting tank and the second collecting tank, if the height of accumulation of energy pipe is higher than inlet and liquid outlet
Height, then other processing need not be done, if height of the height of accumulation of energy pipe less than inlet and liquid outlet, in accumulation of energy pipe
Top installs distributing damper additional, and distributing damper separates the shunting liquid bath of inlet and the corresponding height and position of liquid outlet;
2nd, when accumulation of energy pipe is external:
The bottom opening of accumulation of energy pipe is threadedly coupled with the connector of the first collecting tank and the bottom side of the second collecting tank, institute
The top for stating accumulation of energy pipe is fixed by bolts with the installation side of the first collecting tank and the top side of the second collecting tank and connect.
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention has reliability high, the advantages of being hardly damaged, ensure system stable operation.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structure diagram of piston type relief valve.
Fig. 3 is the side view of piston type relief valve.
Fig. 4 is the section plan of housing.
Fig. 5 is the three-dimensional cutaway view of housing.
Fig. 6 is the section plan of piston.
Fig. 7 is the three-dimensional cutaway view of piston.
Fig. 8 is the schematic diagram of embodiment 1.
Fig. 9 is the schematic diagram of embodiment 2.
Figure 10 is the shape stereogram of piston type relief valve.
Figure 11 is the structure diagram of tube heater.
Figure 12 is the explosive view of Figure 11.
Figure 13 is the tube heater sectional view that flow channel for liquids selects spiral separating liquid piece.
Figure 14 is the liquid flow graph for the tube heater that flow channel for liquids selects spiral separating liquid piece.
Figure 15 is the tube heater sectional view that flow channel for liquids selects parallel separating liquid piece.
Figure 16 is the liquid flow graph for the tube heater that flow channel for liquids selects parallel separating liquid piece.
Figure 17 is the front view of the embodiment A of radiator.
Figure 18 is the side view of the embodiment A of radiator.
Figure 19 is the explosive view of Figure 18.
Figure 20 is the three-dimensional semi-cutaway of the embodiment A of radiator.
Figure 21 is the first collecting tank schematic internal view of the embodiment A of radiator.
Figure 22 is the front view of the embodiment B of radiator.
Figure 23 is the side view of the embodiment B of radiator.
Figure 24 is the explosive view of Figure 23.
Figure 25 is the three-dimensional semi-cutaway of the embodiment B of radiator.
Figure 26 is the first collecting tank schematic internal view of the embodiment B of radiator.
Figure 27 is the front view of the embodiment C of radiator.
Figure 28 is the side view of the embodiment C of radiator.
Figure 29 is the explosive view of Figure 28.
Figure 30 is the three-dimensional semi-cutaway of the embodiment C of radiator.
Figure 31 is the first collecting tank schematic internal view of the embodiment C of radiator.
Figure 32 is the front view of the embodiment D of radiator.
Figure 33 is the side view of the embodiment D of radiator.
Figure 34 is the explosive view of Figure 33.
Figure 35 is the three-dimensional semi-cutaway of the embodiment D of radiator.
Figure 36 is the first collecting tank schematic internal view of the embodiment D of radiator.
Wherein:
Hydraulic oil transfer pipeline 100, hydraulic oil transfer pipeline delivery pump 101, heat-exchanger rig 102, hydraulic oil transfer pipeline
Temperature sensor 103
Cooling line 200, gas-liquid separator 201, compressor 202, condenser 203, liquid storage device 204, device for drying and filtering
205th, cooling line solenoid valve 206, throttling set 207, cooling line by-passing valve 208
Hydraulic oil bypass line 300, hydraulic oil by-passing valve 301
Tube heater 4, tube heater cylinder 401, the first liquid port 402, second liquid mouth 403, lower flange 404,
Upper flange 405, electric heating tube 406, power protection box 407, installation screw socket 408, crash roll retainer plate 409, tube heater cylinder
Body fixed screw 410, crash roll 411, spiral separating liquid piece 412, parallel separating liquid piece 413
Radiator 5, accumulation of energy pipe 500, the first collecting tank 501, the second collecting tank 502, shunting liquid bath 503, sewage draining exit 504,
Sewage draining exit bolt 505, sewage draining exit gasket 506, distributing damper 507
Piston type relief valve 6, shell fluid channel 601.1, Fluid passageways chamber 601.2, separates ring flat-plate at housing 601
601.3rd, hickey 601.4, card slot 601.5, piston 602, piston shell 602.1, partition board 602.2, fluid bore 602.3, platform
Rank 602.4, piston fluid channel 602.5, spring 603, clamp spring 604
Equipment heating source 900, equipment heating device 901, fuel reserve tank 902, fuel reserve tank oil inlet pipe 903, hydraulic oil oil extraction
Pipeline 904, fuel reserve tank oil outlet pipe 905, fuel reserve tank oil-way circulation pump 906, hydraulic oil oil return line 907, fuel reserve tank temperature pass
Sensor 908.
Specific embodiment
Referring to Fig. 1 ~ Figure 36, a kind of temperature control industrial refrigeration dress with piston type relief valve hydraulic pressure bypass of the present invention
It puts, it includes a hydraulic oil transfer pipeline 100, goes out on the hydraulic oil transfer pipeline 100 from hydraulic oil oil inlet to hydraulic oil
Hydraulic oil transfer pipeline delivery pump 101, radiator 5, tube heater and heat-exchanger rig 102 are disposed between hydraulic fluid port, is dissipated
The side of hot device 5 is provided with cooling fan, and the coolant outlet of the heat-exchanger rig 102 extremely cools down the cooling line between import
Gas-liquid separator 201, compressor 202, condenser 203, liquid storage device 204, device for drying and filtering 205, cooling are disposed on 200
Pipeline electromagnetic valve 206 and throttling set 207, wherein condenser 203 can be one, condenser 203 can also it is in parallel or
It has been arranged in series multiple, compressor 202 to the cooling line 200 between condenser 203 and throttling set 207 to heat-exchanger rig
There are one cooling line by-passing valves 208 for setting between cooling line 200 between 102.
Hydraulic oil transfer pipeline temperature sensor 103, the heat-exchanger rig are provided on the hydraulic oil transfer pipeline 100
A hydraulic oil bypass line 300, the hydraulic oil bypass pipe have been arranged in parallel on the hydraulic oil transfer pipeline 100 at 102 both ends
Hydraulic oil by-passing valve 301 is provided on road 300.When hydraulic oil transfer pipeline temperature sensor 103 detects that temperature is relatively low, hydraulic pressure
Oil bypass valve 301 is opened, and hydraulic oil is directly flowed from hydraulic oil bypass line 300, hydraulic oil transfer pipeline temperature sensor 103
When detecting that temperature is higher, hydraulic oil by-passing valve 301 is closed, and hydraulic oil is not flowed from hydraulic oil bypass line 300.
Equipment heating source 900 includes equipment heating device 901 and fuel reserve tank 902, and one is provided in the liquid reserve tank 902
The partition board that block is vertically arranged, partition board will be respectively two fluid chambers in liquid reserve tank 902, and first fluid chamber is provided with oil storage
The oil inlet of case 902 and the oil discharge outlet of fuel reserve tank 902, second fluid chamber be provided with fuel reserve tank 902 oil outlet and
The oil return opening of fuel reserve tank 902, the oil discharge outlet of fuel reserve tank 902 and the oil outlet of fuel reserve tank 902 are both provided with filter, equipment hair
Fuel reserve tank oil inlet pipe 903, the row of fuel reserve tank 902 are connected between the oil outlet of thermal 901 and the oil inlet of fuel reserve tank 902
Hydraulic fluid port draws hydraulic oil drain line 904, is connected between the oil inlet of equipment heating device 901 and the oil outlet of fuel reserve tank 902
There is fuel reserve tank oil outlet pipe 905, fuel reserve tank oil circuit is provided in fuel reserve tank oil inlet pipe 903 or fuel reserve tank oil outlet pipe 905
Circulating pump 906, the oil return opening of fuel reserve tank 902 draw hydraulic oil oil return line 907, in first fluid chamber of fuel reserve tank 902
There are one fuel reserve tank temperature sensors 908 for setting.
The hydraulic oil oil inlet and hydraulic oil oil outlet of the hydraulic oil transfer pipeline 100 pass through hydraulic oil oil inlet respectively
Hose connects the hydraulic oil drain line 904 in equipment heating source 900 and hydraulic oil oil return line with hydraulic oil oil outlet hose
907。
A kind of method of work of the industrial refrigerating plant with protecting against shock accumulation of energy radiator:
Step 1: connection equipment heating source 900 and industrial refrigerating plant;
The hydraulic oil oil inlet and hydraulic oil oil outlet of the hydraulic oil transfer pipeline 100 of industrial refrigerating plant pass through liquid respectively
Pressure oil oil inlet hose connects the hydraulic oil drain line 904 and hydraulic oil in equipment heating source 900 with hydraulic oil oil outlet hose
Oil return line 907;
Step 2: after equipment heating source 900 brings into operation, the hydraulic oil of 902 second fluid chambers of fuel reserve tank is by storage
905 supply arrangement heat generating device 901 of fuel tank oil outlet pipe, the hydraulic oil in equipment heating device 901 pass through fuel reserve tank oil inlet pipe
Road 903 drains into first fluid chamber of fuel reserve tank 902, and the hydraulic oil of first fluid chamber passes through hydraulic oil oil exit pipe successively
Road 904, hydraulic oil oil inlet hose, hydraulic oil transfer pipeline 100, hydraulic oil oil outlet hose and hydraulic oil oil return line
907 are back to second fluid chamber of fuel reserve tank 902;
900 initial operating stage of equipment heating source, hydraulic fluid temperature is low, and hydraulic oil is straight in the flowing of hydraulic oil transfer pipeline 100
It connects from hydraulic oil bypass line 300 and flows, hydraulic oil is cooled down without heat-exchanger rig 102;
The hydraulic fluid temperature that the operation a period of time of equipment heating device 901 can cause it internal also increases, therefore set
The hydraulic fluid temperature of first fluid chamber that preparation thermal 901 is expelled in fuel reserve tank 902 also increases, and fuel reserve tank temperature passes
Sensor 908 or hydraulic oil transfer pipeline temperature sensor 103 detect that the temperature of hydraulic oil reaches certain high temperature(It is taken the photograph more than 60
Family name's degree), hydraulic oil by-passing valve 301 closes, and hydraulic oil is cooled down by heat-exchanger rig 102, cold on cooling line 200 at this time
But pipeline electromagnetic valve 206 starts, and cooling line 200 starts operation, and cooling line 200 is defeated with hydraulic oil at heat-exchanger rig 102
The high temperature hydraulic oil in pipeline 100 is sent to carry out heat exchange, high temperature hydraulic oil is cooled down so that cooled down by heat-exchanger rig 102
Low temperature hydraulic oil by hydraulic oil transfer pipeline 100 be to be back to second fluid chamber of fuel reserve tank 902 again to continue to supply
Equipment heating device 901.
The operation principle of wherein cooling line 200 is:
The high temperature and high pressure gas come out from compressor 202 becomes cryogenic high pressure gas liquid mixture after condenser 203, so
Gas-liquid separation is carried out by liquid storage device 204 afterwards and form cryogenic high pressure liquid, then by device for drying and filtering 205 remove
It is miscellaneous, low temperature and low pressure liquid then is formed by throttling set 207, low temperature and low pressure liquid is in heat-exchanger rig 102 by heat exchange shape
Into low-temp low-pressure gas liquid mixture, low-temp low-pressure gas liquid mixture carries out gas-liquid separation by gas-liquid separator 201 and forms low temperature
Low-pressure gas, then low temperature low pressure gas, which using compressor 202 compress, forms high temperature and high pressure gas, back and forth above-mentioned to follow
Ring, so as to which cooling line 200 cools down the hydraulic oil of the hydraulic oil transfer pipeline 100 by heat-exchanger rig 102.It is wherein cold
But the effect of the cooling line by-passing valve 208 in pipeline 200 is that pressure in cooling line 200 persistently increases and reaches certain value
When, cooling line by-passing valve 208 opens progress pressure release and plays a protective role to cooling line 200;Cooling line solenoid valve 206
Effect is when cooling line 200 is inoperative, and the liquid for placing 206 front of cooling line solenoid valve flow to compressor 202 backward
It is interior so that compressor 202 damages, and plays a protective role.
Piston type relief valve 6 has been arranged in parallel on the oil circuit at 5 both ends of radiator.
The piston type relief valve 6 includes housing 601, piston 602 and two springs 603, the lateral cloth of housing 601
It puts, the shell fluid channel 601.1 of a lateral direction penetrating is formed in the housing 601, the middle part of the housing 601 is provided with stream
Body passageway chamber 601.2, the internal diameter of Fluid passageways chamber 601.2 are more than the internal diameter of shell fluid channel 601.1, Fluid passageways chamber
The separation ring flat-plate 601.3 of one piece of fixed setting is provided in 601.2, separates the internal diameter of ring flat-plate 601.3 and shell fluid channel
601.1 internal diameter is consistent, separates ring flat-plate 601.3 and Fluid passageways chamber 601.2 is separated to form two half chambers of Fluid passageways in left and right.Institute
The left and right ends for stating housing 601 are provided with hickey 601.4, and the piston 602 is horizontally set at shell fluid channel 601.1
Middle part, be provided with card slot 601.5 at the outer end of left and right two of the shell fluid channel 601.1, set in the card slot 601.5
It is equipped with clamp spring 604, two 603 lateral arrangements of spring, and two springs 603 shell between piston 602 and clamp spring 604 respectively
In body fluid channel 601.1, the outer diameter of spring 603 is matched with the internal diameter of shell fluid channel 601.1.The piston 602 is a left side
The hollow structure of right both ends open, the piston 602 include piston shell 602.1, and the middle part of the piston shell 602.1 is set
There is one piece of partition board being vertically arranged 602.2, the inside of piston 602 is divided into left and right two and connected respectively with the external world by partition board 602.2
Logical piston fluid channel 602.5 is provided with what is be arranged symmetrically on the piston shell 602.1 of 602.2 left and right sides of partition board
Fluid bore 602.3, the fluid bore 602.3 are circular layout on piston shell 602.1, fluid bore of the partition board 602.2 per side
602.3 can be provided with multi-turn, and a circle fluid bore 602.3 of left end encloses the horizontal stroke between fluid bore 602.3 to the one of right end
It is not more than the lateral distance of half chamber of Fluid passageways to distance.The left and right ends of the piston 602 are provided with what is coordinated with spring 603
Step 602.4.
The tube heater 4 includes tube heater cylinder 401, and cloth up and down is provided on tube heater cylinder 401
The first liquid port 402 and second liquid mouth 403 put, first liquid port 402 and second liquid mouth 403 are heated in tubular type
It is diagonally arranged on device cylinder 401, first liquid port 402 and second liquid mouth 403 one of them be inlet one be
Liquid mouth, and can be with unrestricted choice.The top of tube heater cylinder 401 is provided with lower flange 404, on the lower flange 404
Side is provided with upper flange 405, and lower flange 404 and upper flange 405 are fixed by screws, are installed on upper flange 405
More electric heating tubes 406, the main body of electric heating tube 406 are located at 401 inside center of tube heater cylinder across lower flange 404,
405 top of upper flange is covered with power protection box 407, and the power interface of electric heating tube 406 is located at 405 top of upper flange
In power protection box 407.Installation screw socket 408 is provided on the side wall of the tube heater cylinder 401, installation screw socket 408 is used
In attachmentes such as installation heating protecting device, heating control apparatus, safe pressure protective devices.The tube heater cylinder 401
Bottom is vertically provided with tube heater cylinder fixed screw 410, and the rotation of tube heater cylinder fixed screw 410 is equipped with cloth up and down
The crash roll retainer plate 409 and crash roll 411 put.Crash roll retainer plate 409 is close to the bottom of tube heater cylinder 401,
Crash roll 411 is in crash roll retainer plate 409.Positioned at 406 outside of electric heating tube in the tube heater cylinder 401
Region is provided with the flow channel for liquids from the first liquid port 402 to second liquid mouth 403, and flow channel for liquids can select spiral liquid
Splitter 412 selects parallel separating liquid piece 413.Wherein spiral separating liquid piece 412 be spiral chip architecture, parallel liquid
Body splitter 413 is multiple horizontal chip architectures of dislocation arrangement.
A kind of method of work of the temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass:
Equipment heating source initial operating stage, fluid temperature are less than 35 degrees Celsius, and cooling fan does not start, and tube heater opens
Dynamic, between oil temperature is warming up to 35 ~ 55 degrees Celsius, then tube heater is closed, after equipment heating source runs a period of time,
Temperature sensor detects that temperature then starts cooling fan higher than 60 degrees Celsius.
When hydraulic pressure main road is unobstructed, the pressure of the left and right ends of piston type relief valve is equal, and piston is in housing center
Position, the partition position of piston is corresponding with the position of the separation ring flat-plate of housing, and piston does not act;
Embodiment 1, when liquid flows from left to right and hydraulic pressure main road is obstructed, the left end pressure of piston type relief valve is big
In right end pressure, the pressure being more than due to the pressure in the piston fluid channel on the left of partition board in the piston fluid channel on the right side of partition board
Power, fluid forces partition board moves right, so that piston also moves right, the fluid bore on the left of partition board is located at the one of right side
During a half intracavitary of Fluid passageways, the larger fluid of pressure flows out to right side out of left side piston fluid channel by fluid bore
One half intracavitary of Fluid passageways, then flow to again right side piston fluid channel in, so as to achieve the purpose that pressure release, at this time left side
Spring be in tensional state, the spring on right side is in compressive state, until partition board on the left of it is equal with the pressure on right side, piston is returned
Original position is put, hydraulic pressure main road returns unobstructed.
Embodiment 2, when liquid flows from left to right and hydraulic pressure main road is obstructed, the right end pressure of piston type relief valve is big
In left end pressure, the pressure being more than due to the pressure in the piston fluid channel on the right side of partition board in the piston fluid channel on the left of partition board
Power, fluid forces partition board is moved to the left, so that piston is also moved to the left, the fluid bore on the right side of partition board is located at the one of left side
During a half intracavitary of Fluid passageways, the larger fluid of pressure flows out to left side out of right side piston fluid channel by fluid bore
One half intracavitary of Fluid passageways, then flow to again left side piston fluid channel in, so as to achieve the purpose that pressure release, at this time right side
Spring be in tensional state, the spring in left side is in compressive state, until partition board on the left of it is equal with the pressure on right side, piston is returned
Original position is put, hydraulic pressure main road returns unobstructed.
The radiator 5 is protecting against shock accumulation of energy radiator, and the radiator 5 includes radiator body and accumulation of energy pipe 500,
The radiator body includes the first collecting tank 501 and the second collecting tank 502 that left and right is vertically arranged, 501 He of the first collecting tank
Be connected with more of lateral arrangement shunting liquid baths 503 between second collecting tank 502, the accumulation of energy pipe 500 for bottom opening remaining
Partially enclosed tubular structure, the bottom opening of accumulation of energy pipe 500 is connected with the first collecting tank 501 and the second collecting tank 502, described
The bottom side of first collecting tank 501 and the second collecting tank 502 is provided with sewage draining exit 504, and sewage draining exit 504 is when not in use using row
Dirty mouth bolt 505 and sewage draining exit gasket 506 are blocked.
Embodiment A,
Built in accumulation of energy pipe, when the inlet and liquid outlet of protecting against shock accumulation of energy radiator are located at the first collecting tank 501 and second
During the top of collecting tank 502, accumulation of energy pipe 500 is installed on the inside of the first collecting tank 501 and the second collecting tank 502.
Embodiment B,
Built in accumulation of energy pipe, when the inlet and liquid outlet of protecting against shock accumulation of energy radiator are located at the first collecting tank 501 and second
During the side of collecting tank 502, accumulation of energy pipe 500 is installed on to the inside of the first collecting tank 501 and the second collecting tank 502, if stored
The height of energy pipe 500 need not then do other processing, if the height of accumulation of energy pipe 500 is low higher than the height of inlet and liquid outlet
It in the height of inlet and liquid outlet, then needs to install distributing damper 507 additional at the top of accumulation of energy pipe 500, distributing damper 507 will be into
The shunting liquid bath 503 of liquid mouth and the corresponding height and position of liquid outlet separates, and the direct impact of liquid is avoided to enter shunting liquid bath
503。
Embodiment C,
Accumulation of energy pipe is external, and the inlet and liquid outlet of protecting against shock accumulation of energy radiator are located at the first collecting tank 501 and the second collection
The top of liquid bath 502.The bottom opening of the accumulation of energy pipe 500 and the bottom side of the first collecting tank 501 and the second collecting tank 502
Connector be threadedly coupled, the top side of the top of the accumulation of energy pipe 500 and the first collecting tank 501 and the second collecting tank 502
Installation side be fixed by bolts connection, it is easy to disassemble.Since the accumulation of energy pipe 500 of protecting against shock accumulation of energy radiator is set to the first collection
The outside of 501 and second collecting tank 502 of liquid bath so that different capabilities, each can be selected by the difference of fluid flow and impact force
The different accumulation of energy pipe of kind.
Embodiment D,
Accumulation of energy pipe is external, and the inlet and liquid outlet of protecting against shock accumulation of energy radiator are located at the first collecting tank 501 and the second collection
The side of liquid bath 502.
The method of work of the radiator:
Equipment heating source initial operating stage, fluid temperature is relatively low, and cooling fan does not start, and liquid enters protecting against shock by inlet
In first collecting tank of accumulation of energy radiator, the shunting liquid bath internal resistance of protecting against shock accumulation of energy radiator is smaller under normal circumstances or nothing
Resistance, then liquid be introduced into the first collecting tank, then through shunting liquid bath during radiate, enter back into the second collection
Liquid bath finally leaves protecting against shock accumulation of energy radiator from liquid outlet;It is larger in the shunting liquid bath internal resistance of protecting against shock accumulation of energy radiator
When, since the pressure in accumulation of energy pipe at this time is smaller, some liquid is entered in accumulation of energy pipe, as liquid is in accumulation of energy intraluminal fluid
The raising of position, the air in compress energy storage pipe so that the pressure in accumulation of energy pipe also increases, the pressure in final accumulation of energy pipe reach with
Pressure at inlet is equal, and the liquid velocity at inlet slows down at this time, and the pressure at inlet also reduces therewith, with into
Pressure at liquid mouth reduces, and into the liquid in accumulation of energy pipe since pressure is higher than at inlet, returns into the first collecting tank
It is interior, it then radiates during by shunting liquid bath, enters back into the second collecting tank, finally leave protecting against shock from liquid outlet
Accumulation of energy radiator.
Because the motility of air is good, substantially without hysteresis quality, air, which encounters, in protecting against shock accumulation of energy radiator impact
The moment of power is just compressed and acts immediately, this action is completed in moment, will not there is hysteresis quality and use as mechanical damping
Fatigue.
Claims (8)
- A kind of 1. method of work of the temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass, it is characterised in that band piston The temperature control industrial refrigerating plant of formula relief valve hydraulic pressure bypass includes a hydraulic oil transfer pipeline, on the hydraulic oil transfer pipeline from Hydraulic oil oil inlet is heated to hydraulic oil transfer pipeline delivery pump, radiator, tubular type is disposed between hydraulic oil oil outlet Device and heat-exchanger rig, the side of radiator are provided with cooling fan, and the coolant outlet of the heat-exchanger rig is between cooling import Cooling line on be disposed with gas-liquid separator, compressor, condenser, liquid storage device, device for drying and filtering, cooling line electromagnetism Valve and throttling set, compressor to the cooling line between condenser and throttling set are to the cooling line between heat-exchanger rig Between setting there are one cooling line by-passing valve;The tube heater includes tube heater cylinder (401), tube heater The first liquid port (402) arranged up and down and second liquid mouth (403) are provided on cylinder (401), electric heating tube (406) Main body is located at tube heater cylinder (401) inside center, is located at electric heating tube in the tube heater cylinder (401) (406) region on the outside of is provided with the flow channel for liquids from the first liquid port (402) to second liquid mouth (403), radiator both ends Oil circuit on be arranged in parallel piston type relief valve, the piston type relief valve includes housing (601), piston (602) and two A spring (603), housing (601) lateral arrangement, the interior shell fluid for forming a lateral direction penetrating of the housing (601) are led to Road (601.1) is provided with Fluid passageways chamber (601.2) in the middle part of the housing (601), is set in Fluid passageways chamber (601.2) There is the separation ring flat-plate (601.3) of one piece of fixed setting, separate ring flat-plate (601.3) and Fluid passageways chamber (601.2) is separated to form a left side Right two half chambers of Fluid passageways, the piston (602) are horizontally set at the middle part of shell fluid channel (601.1), two springs (603) lateral arrangement, and two springs (603) are located at respectively in the shell fluid channel (601.1) on the outside of piston (602), institute The hollow structure that piston (602) is left and right ends opening is stated, the piston (602) includes piston shell (602.1), the piston It is provided with one piece of partition board being vertically arranged (602.2) in the middle part of housing (602.1), partition board (602.2) is by the inside of piston (602) It is divided into the two piston fluid channels (602.5) being in communication with the outside respectively in left and right, the work at left and right sides of partition board (602.2) The fluid bore (602.3) being arranged symmetrically is provided on plug housing (602.1);The radiator is protecting against shock accumulation of energy radiator, and the radiator includes radiator body and accumulation of energy pipe, the heat dissipation Device ontology includes the first collecting tank and the second collecting tank that left and right is vertically arranged, and is connected between the first collecting tank and the second collecting tank There are more shunting liquid baths of lateral arrangement, the accumulation of energy pipe is the tubular structure of bottom opening rest part closing, accumulation of energy pipe Bottom opening is connected with the first collecting tank and the second collecting tank;Step 1: connection equipment heating source and industrial refrigerating plant;The hydraulic oil oil inlet and hydraulic oil oil outlet of the hydraulic oil transfer pipeline of industrial refrigerating plant respectively by hydraulic oil into Hydraulic fluid port hose connects the hydraulic oil drain line in equipment heating source and hydraulic oil oil return line with hydraulic oil oil outlet hose;Step 2: after equipment heating source brings into operation, the hydraulic oil of second fluid chamber of fuel reserve tank passes through fuel reserve tank flowline Road supply arrangement heat generating device, the hydraulic oil in equipment heating device drain into first of fuel reserve tank by fuel reserve tank oil inlet pipe Fluid chamber, the hydraulic oil of first fluid chamber is successively by hydraulic oil drain line, hydraulic oil oil inlet hose, hydraulic oil Transfer pipeline, hydraulic oil oil outlet hose and hydraulic oil oil return line are back to second fluid chamber of fuel reserve tank;Equipment heating source initial operating stage, hydraulic fluid temperature is low, hydraulic oil hydraulic oil transfer pipeline flowing directly from hydraulic oil Bypass line flows, and hydraulic oil is cooled down without heat-exchanger rig;The hydraulic fluid temperature that equipment heating device operation a period of time can cause it internal also increases, therefore equipment heating fills It puts the hydraulic fluid temperature of first fluid chamber being expelled in fuel reserve tank also to increase, fuel reserve tank temperature sensor or hydraulic oil Transfer pipeline temperature sensor detects that the temperature of hydraulic oil reaches certain high temperature, and hydraulic oil by-passing valve is closed, and hydraulic oil passes through Heat-exchanger rig is cooled down, and the cooling line solenoid valve on cooling line starts at this time, and cooling line starts operation, cooling line Heat exchange is carried out with the high temperature hydraulic oil in hydraulic oil transfer pipeline at heat-exchanger rig, high temperature hydraulic oil is cooled down, is made It is second hydraulic oil for being back to fuel reserve tank again that the low temperature hydraulic oil cooled down by heat-exchanger rig, which is obtained, by hydraulic oil transfer pipeline Continue supply arrangement heat generating device in room;The left and right ends of the piston (602) are provided with the step (602.4) with spring (603) cooperation;When the first, built in accumulation of energy pipe:When the inlet and liquid outlet of protecting against shock accumulation of energy radiator are located at the top of the first collecting tank and the second collecting tank, will store Energy pipe is installed on the inside of the first collecting tank and the second collecting tank;When the inlet and liquid outlet of protecting against shock accumulation of energy radiator are located at the side of the first collecting tank and the second collecting tank, will store Energy pipe is installed on the inside of the first collecting tank and the second collecting tank, if the height of accumulation of energy pipe is higher than inlet and the height of liquid outlet Degree, then need not do other processing, if the height of accumulation of energy pipe is less than the height of inlet and liquid outlet, at the top of accumulation of energy pipe Install distributing damper additional, distributing damper separates the shunting liquid bath of inlet and the corresponding height and position of liquid outlet;2nd, when accumulation of energy pipe is external:The bottom opening of accumulation of energy pipe is threadedly coupled with the connector of the first collecting tank and the bottom side of the second collecting tank, the storage The top of energy pipe is fixed by bolts with the installation side of the first collecting tank and the top side of the second collecting tank to be connect.
- 2. a kind of work side of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass according to claim 1 Method, it is characterised in that the left and right ends of the housing (601) are provided with hickey (601.4).
- 3. a kind of work side of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass according to claim 1 Method, it is characterised in that be provided with card slot (601.5), the card at the outer end of left and right two of the shell fluid channel (601.1) It is provided with clamp spring (604) in slot (601.5), two springs (603) shell between piston (602) and clamp spring (604) respectively In body fluid channel (601.1).
- 4. a kind of work side of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass according to claim 1 Method, it is characterised in that the internal diameter for separating ring flat-plate (601.3) is consistent with the internal diameter of shell fluid channel (601.1).
- 5. a kind of work side of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass according to claim 1 Method, it is characterised in that the outer diameter of spring (603) is matched with the internal diameter of shell fluid channel (601.1).
- 6. a kind of work side of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass according to claim 1 Method, it is characterised in that the fluid bore (602.3) is circular layout on piston shell (602.1).
- 7. a kind of work side of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass according to claim 1 Method, it is characterised in that fluid bore (602.3) of the partition board (602.2) per side is provided with multi-turn.
- 8. a kind of work side of temperature control industrial refrigerating plant with piston type relief valve hydraulic pressure bypass according to claim 1 Method, it is characterised in that the lateral distance between the fluid bore (602.3) of the fluid bore (602.3) of left end to right end is not more than The lateral distance of half chamber of Fluid passageways.
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CN108089612A (en) * | 2017-11-28 | 2018-05-29 | 江苏金荣森制冷科技有限公司 | The method of work of the industrial constant-temperature device of hydraulic pressure bypass with piston type relief valve |
CN108151203A (en) * | 2017-11-28 | 2018-06-12 | 江苏金荣森制冷科技有限公司 | The method of work of temperature control industrial constant-temperature device with piston type relief valve hydraulic pressure bypass |
CN108167274A (en) * | 2017-11-28 | 2018-06-15 | 江苏金荣森制冷科技有限公司 | The method of work of temperature control industrial constant-temperature machine with piston type relief valve hydraulic pressure bypass |
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