CN106121247A - A kind of prestressing force intelligent tensioning method - Google Patents

A kind of prestressing force intelligent tensioning method Download PDF

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Publication number
CN106121247A
CN106121247A CN201610625977.1A CN201610625977A CN106121247A CN 106121247 A CN106121247 A CN 106121247A CN 201610625977 A CN201610625977 A CN 201610625977A CN 106121247 A CN106121247 A CN 106121247A
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CN
China
Prior art keywords
control
prestressing force
stretch
main frame
draw
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Pending
Application number
CN201610625977.1A
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Chinese (zh)
Inventor
肖来兵
黄超
周如明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China MCC17 Group Co Ltd
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China MCC17 Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201610625977.1A priority Critical patent/CN106121247A/en
Publication of CN106121247A publication Critical patent/CN106121247A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/12Mounting of reinforcing inserts; Prestressing
    • E04G21/121Construction of stressing jacks

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

nullThe invention discloses a kind of prestressing force intelligent tensioning method,Prestressing force automatic Tensioning equipment and computer control system thereof is used to replace manual operation to control to carry out stretch-draw,Prestressing force intelligent tensioning system is mainly by program control main frame、Jack、Oil pump、Front controller、Oil pressure sensor、Stay-supported type displacement sensor、The arch composition such as displacement measurement sensor and wireless-transmission network,It is with stress as Con trolling index,Elongation error is as check and correction index,System gathers operating pressure and the stretch value of steel strand wires of every tensioning equipment by sensing technology,Transfer data to system host in real time be analyzed judging,Simultaneous tension equipment receives system command,Realize stretching force and loading velocity the most accurately controls,System is always according to pre-set programs,Instruction is sent by main frame,Each mechanical action of Synchronization Control every equipment,It is automatically performed whole stretching process,Can accurately control stretching force、Symmetrical synchronous tension,The impact of environmental factors,Stretch-draw quality is high.

Description

A kind of prestressing force intelligent tensioning method
Technical field
The present invention relates to architectural engineering prestressed Construction Technology field, particularly a kind of prestressing force intelligent tensioning method.
Background technology
At present, architectural engineering prestressed stretch-draw mainly uses manual operation oil pump control stretching force to carry out stretch-draw.This kind pre- Stress tension method exists following not enough:
Tension stress value deviation is big, two ends pre-stress rib stretching force is asynchronous, stress applying is asynchronous, the anchoring time is short, Discharge rate is fast, controls error big;Elongation measure not in time, inaccurate;There is measurement error and record in on-the-spot record data Mistake;There is potential safety hazard etc. in workman's in-site measurement, operation.
Summary of the invention
For the deficiency of above-mentioned arrangement and method for construction, invention provides a kind of presstressed reinforcing steel intelligent tensioning method, this pre-should Power muscle method for stretching, can accurately control stretching force, symmetrical synchronous tension, not affected by anthropic factor, environmental factors, stretch-draw matter Amount height, safety is good.
In order to solve above-mentioned technical problem, the invention provides following technical scheme:
One prestressing force intelligent tensioning method of the present invention, uses prestressing force automatic Tensioning equipment and computer control system thereof Replace manual operation control carry out stretch-draw, it is characterised in that: prestressing force intelligent tensioning system mainly by program control main frame, jack, Oil pump, front controller, oil pressure sensor, stay-supported type displacement sensor, arch displacement measurement sensor and wireless-transmission network Deng composition, it is with stress as Con trolling index, and elongation error is as check and correction index, and system gathers every stretch-draw by sensing technology The operating pressure of equipment and the stretch value of steel strand wires, transfer data to system host in real time and be analyzed judging, simultaneous tension Equipment receives system command, it is achieved stretching force and loading velocity the most accurately control, and system, always according to pre-set programs, is sent out by main frame Go out instruction, each mechanical action of Synchronization Control every equipment, be automatically performed whole stretching process.
As a preferred technical solution of the present invention: after the most complete stretch-draw observing and controlling operation completes, system is automatic Storage measuring and control data, main frame can be directly connected to printer output tension data form, it is possible to data are passed through wireless-transmission network Teletransmission is to the network platform or output to office computer, by special report program, according to user require to generate character file and Form.
The present invention is reached to provide the benefit that: changes artificial pressure fuel pump meter reading and controls stretching force, manual measurement Control technological deficiency such as stretching force and the manometric calibrated error of elongation existence and pressure gauge reading error is relatively big, Pressure gauge Reading is unstable, manual pressure control operating error be difficult to greatly accurately to control stretching force, manual measurement stretch value error in reading big, Manually fill in stretch-draw record, verity is difficult to ensure that etc., really realizes stretch-draw, mud jacking " accurate, stable, automatic, safety and height Effect ".Achieving intelligent operation and automatically monitoring, tension data automatic report generation, data are detailed, it is impossible to change, allow owner, prison Manage relieved, this tension of prestressed tendon method, can accurately control stretching force, symmetrical synchronous tension, not by anthropic factor, environmental factors Impact, stretch-draw quality is high, and safety is good.
Accompanying drawing explanation
Accompanying drawing is for providing a further understanding of the present invention, and constitutes a part for description, with the reality of the present invention Execute example together for explaining the present invention, be not intended that limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the present invention;
In figure: 1, component;2, presstressed reinforcing steel;3, program control main frame;4, jack;5, moveable anchor;6, oil pump;7, front-end control Device;8, oil pressure sensor;9, stay-supported type displacement sensor;10, camber measures displacement transducer;11, wireless-transmission network.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are illustrated, it will be appreciated that preferred reality described herein Execute example be merely to illustrate and explain the present invention, be not intended to limit the present invention.
Embodiment 1
As it is shown in figure 1, a kind of prestressing force intelligent tensioning method, including component 1, presstressed reinforcing steel 2 and program control main frame 3;Use Prestressing force automatic Tensioning equipment and computer control system thereof replace manual operation to control to carry out stretch-draw, prestressing force intelligent tensioning system System is mainly by program control main frame, jack 4, oil pump 6, front controller 7, oil pressure sensor 8, stay-supported type displacement sensor 9, arch Displacement measurement sensor 10 and wireless-transmission network 11 etc. form, and it is with stress as Con trolling index, and elongation error is as check and correction Index, system is gathered operating pressure and the stretch value of steel strand wires of every tensioning equipment, data is passed in real time by sensing technology Logistics main frame is analyzed judging, simultaneous tension equipment receives system command, it is achieved stretching force and loading velocity are the most smart Really controlling, system, always according to pre-set programs, is sent instruction by main frame, each mechanical action of Synchronization Control every equipment, from Move whole stretching process.
After the most complete stretch-draw observing and controlling operation completes, system stores measuring and control data automatically, and main frame can be directly connected to beat Print machine output tension data form, it is possible to data are arrived office electricity by wireless-transmission network teletransmission to the network platform or output Brain, by special report program, requires to generate character file and form according to user.
Changing artificial pressure fuel pump meter reading and control stretching force, manual measurement controls the technological deficiency of elongation existence such as Stretching force is relatively big with manometric calibrated error and pressure gauge reading error, pressure gauge reading instability, manual pressure control behaviour Make that error is difficult to greatly accurately control stretching force, manual measurement stretch value error in reading greatly, manually fills in stretch-draw record, verity difficult With guarantee etc., really realize stretch-draw, mud jacking " accurate, stable, automatic, safe efficient ".Achieve intelligent operation and automatically supervise Control, tension data automatic report generation, data are detailed, it is impossible to change, make owner, management relieved.
Finally it is noted that the foregoing is only the preferred embodiments of the present invention, it is not limited to the present invention, Although being described in detail the present invention with reference to previous embodiment, for a person skilled in the art, it still may be used So that the technical scheme described in foregoing embodiments to be modified, or wherein portion of techniques feature is carried out equivalent. All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included in the present invention's Within protection domain.

Claims (2)

1. a prestressing force intelligent tensioning method, including component, presstressed reinforcing steel and program control main frame;Prestressing force automatic Tensioning is used to set Standby and computer control system replaces manual operation to control to carry out stretch-draw, it is characterised in that: prestressing force intelligent tensioning system master Will be by program control main frame, jack, oil pump, front controller, oil pressure sensor, stay-supported type displacement sensor, arch displacement measurement Sensor and wireless-transmission network etc. form, and it is with stress as Con trolling index, and elongation error is as check and correction index, and system is passed through Sensing technology gathers the operating pressure of every tensioning equipment and the stretch value of steel strand wires, transfers data to system host in real time and enters Row is analyzed and is judged, simultaneous tension equipment receives system command, it is achieved stretching force and loading velocity the most accurately control, system also root According to pre-set programs, main frame send instruction, each mechanical action of Synchronization Control every equipment, it is automatically performed whole stretch-draw Journey.
A kind of prestressing force intelligent tensioning method the most according to claim 1, it is characterised in that: survey in the most complete stretch-draw After control operation completes, system stores measuring and control data automatically, and main frame can be directly connected to printer output tension data form, it is possible to will Data arrive office computer by wireless-transmission network teletransmission to the network platform or output, by special report program, according to Family requires to generate character file and form.
CN201610625977.1A 2016-08-01 2016-08-01 A kind of prestressing force intelligent tensioning method Pending CN106121247A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610625977.1A CN106121247A (en) 2016-08-01 2016-08-01 A kind of prestressing force intelligent tensioning method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610625977.1A CN106121247A (en) 2016-08-01 2016-08-01 A kind of prestressing force intelligent tensioning method

Publications (1)

Publication Number Publication Date
CN106121247A true CN106121247A (en) 2016-11-16

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106499191A (en) * 2016-11-22 2017-03-15 中铁大桥科学研究院有限公司 A kind of prestressed stretch-draw supervisory systems and monitoring and managing method
CN107268445A (en) * 2017-07-18 2017-10-20 上海宝冶集团有限公司 Large-span cast-in-situ concrete box girder post-tension of pre-stress construction under complex environment
CN108563805A (en) * 2018-01-05 2018-09-21 中国建筑科学研究院有限公司 Cable force determination method for stay cable replacement project
CN110469125A (en) * 2019-08-30 2019-11-19 桂林理工大学 A kind of isotonic method intelligent tensioning apparatus and method of parallel beam guy of twisted steel cable optical fiber
CN111472552A (en) * 2020-04-03 2020-07-31 上海建工集团股份有限公司 Interaction device and method of numerical control tensioning equipment
CN112127636A (en) * 2020-09-22 2020-12-25 柳州市广路预应力智能设备制造有限公司 Intelligent tensioning Internet of things remote system
CN112323626A (en) * 2020-09-11 2021-02-05 中国铁路设计集团有限公司 Positioning and tracing method for bridge prestress intelligent tensioning pump station
CN113268094A (en) * 2021-05-18 2021-08-17 中铁北京工程局集团有限公司 Bridge prestress tension construction monitoring cloud management device and method
CN113654439A (en) * 2021-08-19 2021-11-16 中钢集团郑州金属制品研究院股份有限公司 Displacement measuring device of tensioning assembly

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201181418Y (en) * 2008-04-22 2009-01-14 中国水利水电第七工程局成都水电建设工程有限公司 Anchor cable stretching automatic monitoring system
CN201801815U (en) * 2010-09-02 2011-04-20 大西铁路客运专线有限责任公司 Railway passenger dedicated line box girder prestressed numerical control intelligent tensioning system
KR20110058372A (en) * 2009-11-26 2011-06-01 주식회사 한돌 Apparatus of forming bulbed cable
CN103161317A (en) * 2011-12-08 2013-06-19 上海耐斯特液压设备有限公司 Pre-stress full automatic intelligent tensioning device and operation method thereof
EP2799620A1 (en) * 2013-05-02 2014-11-05 Bilfinger Construction GmbH Scaffold for creating structural systems
CN204920237U (en) * 2015-08-21 2015-12-30 浙江宝龙建设有限公司 Push -pull system is opened to prestressing force intelligence

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201181418Y (en) * 2008-04-22 2009-01-14 中国水利水电第七工程局成都水电建设工程有限公司 Anchor cable stretching automatic monitoring system
KR20110058372A (en) * 2009-11-26 2011-06-01 주식회사 한돌 Apparatus of forming bulbed cable
CN201801815U (en) * 2010-09-02 2011-04-20 大西铁路客运专线有限责任公司 Railway passenger dedicated line box girder prestressed numerical control intelligent tensioning system
CN103161317A (en) * 2011-12-08 2013-06-19 上海耐斯特液压设备有限公司 Pre-stress full automatic intelligent tensioning device and operation method thereof
EP2799620A1 (en) * 2013-05-02 2014-11-05 Bilfinger Construction GmbH Scaffold for creating structural systems
CN204920237U (en) * 2015-08-21 2015-12-30 浙江宝龙建设有限公司 Push -pull system is opened to prestressing force intelligence

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106499191A (en) * 2016-11-22 2017-03-15 中铁大桥科学研究院有限公司 A kind of prestressed stretch-draw supervisory systems and monitoring and managing method
CN107268445A (en) * 2017-07-18 2017-10-20 上海宝冶集团有限公司 Large-span cast-in-situ concrete box girder post-tension of pre-stress construction under complex environment
CN108563805A (en) * 2018-01-05 2018-09-21 中国建筑科学研究院有限公司 Cable force determination method for stay cable replacement project
CN110469125A (en) * 2019-08-30 2019-11-19 桂林理工大学 A kind of isotonic method intelligent tensioning apparatus and method of parallel beam guy of twisted steel cable optical fiber
CN110469125B (en) * 2019-08-30 2021-03-30 桂林理工大学 Parallel bundle steel strand stay cable optical fiber equal-tension intelligent tensioning device and method
CN111472552A (en) * 2020-04-03 2020-07-31 上海建工集团股份有限公司 Interaction device and method of numerical control tensioning equipment
CN112323626A (en) * 2020-09-11 2021-02-05 中国铁路设计集团有限公司 Positioning and tracing method for bridge prestress intelligent tensioning pump station
CN112127636A (en) * 2020-09-22 2020-12-25 柳州市广路预应力智能设备制造有限公司 Intelligent tensioning Internet of things remote system
CN113268094A (en) * 2021-05-18 2021-08-17 中铁北京工程局集团有限公司 Bridge prestress tension construction monitoring cloud management device and method
CN113654439A (en) * 2021-08-19 2021-11-16 中钢集团郑州金属制品研究院股份有限公司 Displacement measuring device of tensioning assembly

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