CN106119879A - A kind of movably metal process for producing line and processing method thereof - Google Patents
A kind of movably metal process for producing line and processing method thereof Download PDFInfo
- Publication number
- CN106119879A CN106119879A CN201610744747.7A CN201610744747A CN106119879A CN 106119879 A CN106119879 A CN 106119879A CN 201610744747 A CN201610744747 A CN 201610744747A CN 106119879 A CN106119879 A CN 106119879A
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- container
- equipment
- wash water
- oxidation
- metal
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/005—Apparatus specially adapted for electrolytic conversion coating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
Abstract
The invention discloses a kind of movably metal process for producing line and processing method thereof, owing to have employed some movable containers, described movable container be set gradually for oxidation pre-treatment container metal product being carried out oil removing, pickling, alkali cleaning process, for metal product is aoxidized, the oxidative work-up container that processes of sealing of hole, dyeing and for packaging metal product toasted and packs and baking container；And it is provided with the pollutant monitoring terminal for emission is monitored in real time at described oxidation pre-treatment container and the discard solution discharge port of oxidative work-up container and Waste gas outlet, the most easily process container can either be moved integrally, pollution terminal can be detected again in real time and increase monitoring of environment dynamics, therefore greatly facilitate the oxidation processes to metal, relatively use traditional approach to greatly reduce cost when processing.
Description
Technical field
The present invention relates to metal treatment art, particularly to one moveable metal process for producing line and process thereof
Method.
Background technology
Along with social industrial development, it is indispensable that burning process the most inevitably becomes commercial production
Operation, it is well known that in existing metal oxidation process, mainly includes carrying out metal oil removing, pickling, alkali cleaning, washes, contaminates
The operation such as color, sealing of hole, each operation is carried out respectively in different cell bodies, and the cell body of each operation is distributed in different cars mostly
Between, production line takes up room greatly, mainly presented in processed factory, in the face of volume of production is less big or need not locate for a long time
The when of reason, build a factory or one production line of increase is that pole is not calculated, adopt and cause the most again flow process to bother, become
This increase, and the process of the waste water and waste liquid waste gas in burning process is also a problem that must be noted that, especially at ring
Border constantly deteriorates, the period that entire society's environmental consciousness constantly strengthens.
Thus prior art could be improved and improve.
Summary of the invention
In place of above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of movably metal and process raw
Produce line and processing method thereof, it is intended to solve that metal treatment scale during intermetallic composite coating processes is little or the cycle is long, use at tradition
Reason production line processing procedure trouble causes the problem that cost increases.
In order to achieve the above object, this invention takes techniques below scheme:
A kind of movably metal process for producing line, including some movable containers；Described movable container is for depending on
Secondary setting for oxidation pre-treatment container metal product being carried out oil removing, pickling, alkali cleaning process, for metal product
Carry out aoxidizing, oxidative work-up container that sealing of hole, dyeing process and for packaging metal product toasted and packs
And baking container；
It is provided with at described oxidation pre-treatment container and the discard solution discharge port of oxidative work-up container and Waste gas outlet
For the pollutant monitoring terminal that emission is monitored in real time.
Described moveable metal process for producing line, wherein, processes container and oxidative work-up packaging before oxidation
Be provided with between case for oxidation pre-treatment container, oxidative work-up container, pack and toast the equipment of container
Power supply carries out the equipment control container of electrical management.Described moveable metal process for producing line, wherein, before described oxidation
The side of the inside processing container is disposed with waste-oil scavenger, pickler, alkali cleaning equipment, wash water and heating washing equipment
Combination, the opposite side of the inside of oxidation pre-treatment container is disposed with the first wash water equipment, the second wash water equipment.
Described moveable metal process for producing line, wherein, the side of the inside of described oxidative work-up container depends on
Secondary the first oxidation trough, the second oxidation trough and the sealing of hole groove of being provided with, the opposite side of the inside of described oxidative work-up container is successively
It is provided with the 3rd wash water equipment, the first chroma tank, the second chroma tank and the 4th wash water equipment.
Described moveable metal process for producing line, wherein, one end of the inside of described packaging and baking container sets
Being equipped with some multiple package positions, the other end of the inside packing and toasting container is provided with baking box.
Described moveable metal process for producing line, wherein, one end of the inside of described equipment control container is table
Face process for producing line, the other end of the inside of equipment control container is switchgear house；Described surface-treatment line includes successively
Polishing/the wire-drawing equipment arranged and abrasive blast equipment；The side of described switchgear house is disposed with the first commutator, the second commutator
And switch cabinet, the opposite side of switchgear house is disposed with the first fridge and the second fridge.
Described moveable metal process for producing line, wherein, described pollutant monitoring terminal is connected to display monitoring
The display of result and for being sent out the signal transmitting and receiving module of monitoring result.
Described moveable metal process for producing line, wherein, described movable container is rectangular-shaped, described can
Mobile container two sides along its length are symmetrical arranged, and two sides of this length direction are provided with the first peace
Air cock, the first sliding window and first row blower fan；Movable container is provided with the second peace on the first side in the width direction
Air cock, movable container is provided with the second sliding window and second row blower fan on the second side in the width direction.
The processing method of a kind of movably metal process for producing line as above, comprises the steps:
A, by metal product send into oxidation pre-treatment container in, by waste-oil scavenger oil removal treatment, the first wash water equipment wash water
Process, pickler pickling processes, the second wash water equipment wash water process, alkali cleaning equipment alkali cleaning process, wash water and add hot water wash and set
Standby combination exports after carrying out wash water and washing process；
B, metal product is sent in oxidative work-up container, processed by the 3rd wash water equipment wash water, the first oxidation trough oxygen
Change process, the first chroma tank dyeing process, the second oxidation trough oxidation processes, the second chroma tank dyeing process, the 4th wash water equipment
Wash water processes, metal product envelope is exported by sealing of hole groove the most afterwards；
C, metal product is sent in packaging and baking container, metal product is toasted, and after packing warehouse-in or
Shipment；
Described processing method also includes: pollutant monitoring terminal monitoring oxidation pre-treatment container and oxidative work-up container
Discard solution discharge port and the emission of Waste gas outlet whether meet discharge standard.
The processing method of described moveable metal process for producing line, wherein, also includes: by metal between step A and B
During product is sent on the surface-treatment line of equipment control container, it is polished or at wire drawing by polishing/wire-drawing equipment
Reason, and by abrasive blast equipment in metal product surface blasting treatment.
Compared to prior art, a kind of movably metal process for producing line and the processing method thereof that the present invention provides, by
In have employed some movable containers, described movable container be set gradually for metal product is removed
The oxidation pre-treatment container that oil, pickling, alkali cleaning process, for aoxidizing metal product, the oxidation that processes of sealing of hole, dyeing
Post processing container and for packaging metal product toasted and packs and baking container；And locate before described oxidation
Manage and be provided with for emission is carried out at container and the discard solution discharge port of oxidative work-up container and Waste gas outlet
The pollutant monitoring terminal of monitoring, can either move integrally process container the most easily in real time, again can be real-time
Terminal is polluted in detection increases monitoring of environment dynamics, therefore greatly facilitates the oxidation processes to metal, relatively uses tradition side
Formula greatly reduces cost when processing.
Accompanying drawing explanation
A kind of movably metal process for producing line overall structure schematic diagram that Fig. 1 provides for the present invention.
A kind of moveable metal process for producing line that Fig. 2 provides for the present invention uses the construction profile of container.
A kind of moveable metal process for producing line that Fig. 3 provides for the present invention uses the plan structure figure of container.
A kind of moveable metal process for producing line that Fig. 4 provides for the present invention uses the right side structure figure of container.
A kind of moveable metal process for producing line that Fig. 5 provides for the present invention uses the left side structure figure of container.
A kind of movably metal process for producing line process flow figure that Fig. 6 provides for the present invention.
Detailed description of the invention
The present invention provides a kind of movably metal process for producing line and processing method thereof, for making the purpose of the present invention, skill
Art scheme and effect are clearer, clear and definite, and the present invention is described in more detail for the embodiment that develops simultaneously referring to the drawings.Should manage
Solving, specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
Refer to a kind of movably metal process for producing line overall structure schematic diagram that Fig. 1, Fig. 1 provide for the present invention,
Including some movable containers；Described movable container be set gradually for metal product is carried out oil removing,
The oxidation pre-treatment container 1 that pickling, alkali cleaning process, for aoxidizing metal product, after the oxidation that processes of sealing of hole, dyeing
Process container 2 and for packaging metal product toasted and packs and baking container 3；
When being embodied as, the side of the inside of described oxidation pre-treatment container 1 is disposed with waste-oil scavenger 11, pickler
12, alkali cleaning equipment 13, wash water and heating washing equipment combination 15, the opposite side of the inside of oxidation pre-treatment container sets gradually
There is first wash water equipment the 16, second wash water equipment 17.
The side of the inside of described oxidative work-up container 2 is disposed with first oxidation trough the 21, second oxidation trough 22
With sealing of hole groove 23, the opposite side of the inside of described oxidative work-up container is disposed with the 3rd wash water equipment 24, first and contaminates
Color groove the 25, second chroma tank 26 and the 4th wash water equipment 27.
One end of the inside of described packaging and baking container 3 is provided with some multiple package positions 31, packs and toasts packaging
The other end of the inside of case is provided with baking box 32.
In the preferred embodiment, it is preferred that described oxidation pre-treatment container 1 and oxidative work-up container
The pollutant monitoring terminal for emission is monitored in real time it is provided with at the discard solution discharge port of 2 and Waste gas outlet.
When being embodied as, on the one hand described pollutant monitoring terminal can connect the display of control centre, is used for showing prison
Survey result, and by emission monitoring data display screen, display waste water, waste gas, the concentration of emission numerical value of waste liquid and the standard of execution limit
Value, shows in real time that to the public blowdown situation, the most described pollutant monitoring terminal are connected to be sent out monitoring result
Signal transmitting and receiving module, can connect local environment protection authorities, real-time transmission data.
Please continue to refer to Fig. 1, further, set between process container 1 and oxidative work-up container 2 before oxidation
It is equipped with for oxidation pre-treatment container 1, oxidative work-up container 2, the power supply of equipment of packing and toast container 3 are entered
The equipment control container 4 of row electrical management.
Concrete, one end of the inside of described equipment control container 4 is surface-treatment line 41, equipment control packaging
The other end of the inside of case is switchgear house 42；Described surface-treatment line includes polishing/wire-drawing equipment 411 He set gradually
Abrasive blast equipment 412；The side of described switchgear house is disposed with the first commutator the 421, second commutator 422 and switch cabinet 423,
The opposite side of switchgear house is disposed with the first fridge 424 and the second fridge 425.
Refer to a kind of movably metal process for producing line that Fig. 2 and Fig. 3, Fig. 2 and Fig. 3 provide for the present invention uses
The construction profile of container and plan structure figure, described movable container 5 in rectangular-shaped, described packaged type packaging
Case 5 two sides along its length are symmetrical arranged, two sides of this length direction are provided with the first safety door 51,
One sliding window 53 and first row blower fan 52；Referring to Fig. 3, Fig. 4 and Fig. 5, Fig. 4 and Fig. 5 is that one that the present invention provides can respectively
Using right side structure figure and the left side structure figure of container in the metal process for producing line of movement, movable container 5 is along width
It is provided with the second safety door 6 on first side in degree direction, movable container the second side in the width direction is arranged
There are the second sliding window 7 and second row blower fan 8.
According to above-mentioned moveable metal process for producing line, present invention also provides a kind of movably metal and process raw
Produce the processing method of line, refer to Fig. 6, comprise the steps:
S100, by metal product send into oxidation pre-treatment container in, washed by waste-oil scavenger oil removal treatment, the first wash water equipment
Water process, pickler pickling processes, the second wash water equipment wash water process, alkali cleaning equipment alkali cleaning process, wash water and add hot water wash
Equipment combination exports after carrying out wash water and washing process；
When being embodied as, the metal product preparing oxidation processes is put into product Zan Fang district from warehouse area, product Zan Fang district is wanted
The metal product of oxidation is sent in oxidation pre-treatment container, first passes through waste-oil scavenger and carries out oil removal treatment, then with for the first time
After wash water equipment carries out wash water process, using pickler pickling processes, after pickling processes is complete, the second wash water equipment that enters is washed
Water processes, and enters alkali cleaning equipment alkali cleaning process after wash water has processed for the second time, after alkali cleaning has processed, then after carrying out wash water process,
Export after finally processing with heating washing equipment.
In metal product being sent on the surface-treatment line of equipment control container, entered by polishing/wire-drawing equipment
Row polishing or wire drawing process, and the beam worker by abrasive blast equipment in metal product surface blasting treatment, after being disposed, before oxidation
Just carry out complete.
S200, metal product is sent in oxidative work-up container, processed by the 3rd wash water equipment wash water, the first oxygen
Change groove oxidation processes, the first chroma tank dyeing process, the second oxidation trough oxidation processes, the second chroma tank dyeing process, the 4th wash
Wetting system wash water processes, sealing of hole groove exports after metal product sealing of hole；
When being embodied as, the metal product of output from oxidation pre-treatment container is sent in oxidative work-up container, oxygen
Before change, carry out wash water process by the 3rd wash water equipment, after wash water is disposed, metal product is sent into the first oxidation trough and carries out
Oxidation processes for the first time, after oxidation processes is complete, sends into the first chroma tank and carries out the process of dyeing for the first time, for the first time after dyeing, send
Enter the second oxidation trough carry out second time oxidation processes, processed followed by enter the second chroma tank carry out second time dyeing process,
Through twice oxidation and twice dyeing, the oxidizing process of metal product completes, and has reached the oxidation effectiveness that we want, then will
Metal product is sent into the wash water after the 4th wash water equipment aoxidizes and is processed, after being disposed, due to the sample surfaces after oxidation
There is substantial amounts of hole, it is therefore desirable to the metal product after oxidation is sent into sealing of hole groove, utilizes sealing pores method to reduce sample
The porosity on product surface, to improve the corrosion resistance of sample and to extend its service life, it can use boiling water sealing hole, water vapour
The method for sealing such as sealing of hole, chromatedsolution sealing of hole, sodium silicate solution sealing of hole, organic coating sealing of hole.Metal product after sealing of hole, oxygen
Change processing procedure the most complete, enter next program and finally process.
S300, metal product is sent in packaging and baking container, metal product is toasted, and after packing
Warehouse-in or shipment；
When being embodied as, it is only necessary to the product after sealing pores is sent in packaging and baking container, enters metal product
Packing after row baking, metal product becomes the finished product that can use again.
In S100 and S200 implementation process, for oil removal treatment, wash water process, pickling processes, alkali cleaning process, oxidation,
Waste liquid, waste water, the discard solution discharge port being pooled to container of waste gas and the waste gas discharge produced in each phase process such as dyeing
After Kou, by being arranged on oxidation pre-treatment container and the discard solution discharge port of oxidative work-up container and Waste gas outlet setting
Pollutant monitoring terminal emission monitored in real time emission whether meet discharge standard, and by networking and corresponding
Display terminal shows.
In sum, a kind of movably metal process for producing line and the processing method thereof that the present invention provides, owing to using
Some movable containers, described movable container be set gradually for metal product is carried out oil removing, acid
Wash, oxidation pre-treatment container that alkali cleaning processes, locate for metal product is aoxidized, after the oxidation that processes of sealing of hole, dyeing
Manage container and for packaging metal product toasted and packs and baking container；And described oxidation pre-treatment collection
It is provided with for emission is carried out in real time at vanning and the discard solution discharge port of oxidative work-up container and Waste gas outlet
The pollutant monitoring terminal of monitoring, can either move integrally process container the most easily, can detect in real time again
Pollute terminal and increase monitoring of environment dynamics, therefore greatly facilitate the oxidation processes to metal, relatively use at traditional approach
Cost is greatly reduced during reason.
It is understood that for those of ordinary skills, can be according to technical scheme and send out
Bright design in addition equivalent or change, and all these change or replace the guarantor that all should belong to appended claims of the invention
Protect scope.
Claims (10)
1. a moveable metal process for producing line, it is characterised in that include some movable containers；Described removable
Formula container be set gradually for metal product is carried out oil removing, pickling, alkali cleaning process oxidation pre-treatment container, use
In metal product is aoxidized, the oxidative work-up container that processes of sealing of hole, dyeing and for metal product is toasted
And packaging packaging and baking container；
It is provided with at described oxidation pre-treatment container and the discard solution discharge port of oxidative work-up container and Waste gas outlet
For the pollutant monitoring terminal that emission is monitored in real time.
Moveable metal process for producing line the most according to claim 1, it is characterised in that process container before oxidation
And be provided with between oxidative work-up container for aoxidizing pre-treatment container, oxidative work-up container, packing and dry
The power supply of the equipment of roasting container carries out the equipment control container of electrical management.
Moveable metal process for producing line the most according to claim 1, it is characterised in that described oxidation pre-treatment packaging
The side of the inside of case is disposed with waste-oil scavenger, pickler, alkali cleaning equipment, wash water and heating washing equipment combination, oxygen
The opposite side of the inside changing pre-treatment container is disposed with the first wash water equipment, the second wash water equipment.
Moveable metal process for producing line the most according to claim 1, it is characterised in that described oxidative work-up packaging
The side of the inside of case is disposed with the first oxidation trough, the second oxidation trough and sealing of hole groove, described oxidative work-up container
Internal opposite side is disposed with the 3rd wash water equipment, the first chroma tank, the second chroma tank and the 4th wash water equipment.
Moveable metal process for producing line the most according to claim 1, it is characterised in that described packaging and baking packaging
One end of the inside of case is provided with some multiple package positions, and the other end of the inside packing and toasting container is provided with baking box.
Moveable metal process for producing line the most according to claim 2, it is characterised in that described equipment control container
One end of inside be surface-treatment line, the other end of the inside of equipment control container is switchgear house；Described surface
Reason production line includes polishing/wire-drawing equipment and the abrasive blast equipment set gradually；The side of described switchgear house is disposed with first
Commutator, the second commutator and switch cabinet, the opposite side of switchgear house is disposed with the first fridge and the second fridge.
Moveable metal process for producing line the most according to claim 1, it is characterised in that described pollutant monitoring terminal
It is connected to show the display of monitoring result and for being sent out the signal transmitting and receiving module of monitoring result.
Moveable metal process for producing line the most according to claim 1, it is characterised in that described movable container
In rectangular-shaped, described movable container two sides along its length are symmetrical arranged, two sides of this length direction
The first safety door, the first sliding window and first row blower fan it is provided with on face；Movable container in the width direction first
Be provided with the second safety door on side, movable container the second side in the width direction is provided with the second sliding window and
Second row blower fan.
9. the processing method of a movably metal process for producing line as claimed in claim 1, it is characterised in that include as
Lower step:
A, by metal product send into oxidation pre-treatment container in, by waste-oil scavenger oil removal treatment, the first wash water equipment wash water
Process, pickler pickling processes, the second wash water equipment wash water process, alkali cleaning equipment alkali cleaning process, wash water and add hot water wash and set
Standby combination exports after carrying out wash water and washing process；
B, metal product is sent in oxidative work-up container, processed by the 3rd wash water equipment wash water, the first oxidation trough oxygen
Change process, the first chroma tank dyeing process, the second oxidation trough oxidation processes, the second chroma tank dyeing process, the 4th wash water equipment
Wash water processes, sealing of hole groove exports after metal product sealing of hole；
C, metal product is sent in packaging and baking container, metal product is toasted, and after packing warehouse-in or
Shipment；
Described processing method also includes: pollutant monitoring terminal monitoring oxidation pre-treatment container and oxidative work-up container
Discard solution discharge port and the emission of Waste gas outlet whether meet discharge standard.
The processing method of moveable metal process for producing line the most according to claim 9, it is characterised in that in step A
And also include between B: in metal product being sent on the surface-treatment line of equipment control container, by polishing/wire drawing
Equipment is polished or wire drawing processes, and by abrasive blast equipment in metal product surface blasting treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610744747.7A CN106119879A (en) | 2016-08-29 | 2016-08-29 | A kind of movably metal process for producing line and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610744747.7A CN106119879A (en) | 2016-08-29 | 2016-08-29 | A kind of movably metal process for producing line and processing method thereof |
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| Publication Number | Publication Date |
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| CN106119879A true CN106119879A (en) | 2016-11-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610744747.7A Pending CN106119879A (en) | 2016-08-29 | 2016-08-29 | A kind of movably metal process for producing line and processing method thereof |
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| CN (1) | CN106119879A (en) |
Citations (4)
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|---|---|---|---|---|
| CN101205616A (en) * | 2006-12-20 | 2008-06-25 | 深圳富泰宏精密工业有限公司 | Surface treating method for metal workpieces |
| CN203080986U (en) * | 2012-12-10 | 2013-07-24 | 钟英华 | Movable container plant |
| CN103484914A (en) * | 2013-09-30 | 2014-01-01 | 王才照 | High silicon aluminum alloy anodic oxidation method and equipment thereof |
| CN205954116U (en) * | 2016-08-29 | 2017-02-15 | 王才照 | Mobilizable metal treatment production line |
-
2016
- 2016-08-29 CN CN201610744747.7A patent/CN106119879A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101205616A (en) * | 2006-12-20 | 2008-06-25 | 深圳富泰宏精密工业有限公司 | Surface treating method for metal workpieces |
| CN203080986U (en) * | 2012-12-10 | 2013-07-24 | 钟英华 | Movable container plant |
| CN103484914A (en) * | 2013-09-30 | 2014-01-01 | 王才照 | High silicon aluminum alloy anodic oxidation method and equipment thereof |
| CN205954116U (en) * | 2016-08-29 | 2017-02-15 | 王才照 | Mobilizable metal treatment production line |
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| Title |
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Effective date of registration: 20170714 Address after: 523808 Guangdong city of Dongguan province at the Songshan Lake high tech Industrial Development Zone, Road No. 4 Building No. 18 Room 403 Keyuan pine Applicant after: Dongguan Rong Shang Shang Electronic Technology Co., Ltd. Address before: 518000, 9 buildings, second industrial buildings, Gongming village, Guangming New District, Guangdong, Shenzhen Applicant before: Wang Caizhao |
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Application publication date: 20161116 |
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