CN106116188A - A kind of method using casting waste residue to prepare cement - Google Patents

A kind of method using casting waste residue to prepare cement Download PDF

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Publication number
CN106116188A
CN106116188A CN201610461691.4A CN201610461691A CN106116188A CN 106116188 A CN106116188 A CN 106116188A CN 201610461691 A CN201610461691 A CN 201610461691A CN 106116188 A CN106116188 A CN 106116188A
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China
Prior art keywords
magnetic separation
magnetic
parts
waste residue
ball
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Pending
Application number
CN201610461691.4A
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Chinese (zh)
Inventor
张远帮
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Hanshan County Permanent Help Utilization Of Renewable Resources Ltd
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Hanshan County Permanent Help Utilization Of Renewable Resources Ltd
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Priority to CN201610461691.4A priority Critical patent/CN106116188A/en
Publication of CN106116188A publication Critical patent/CN106116188A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • C04B7/147Metallurgical slag
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/014Organic compounds containing phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/018Mixtures of inorganic and organic compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B5/00Treatment of  metallurgical  slag ; Artificial stone from molten  metallurgical  slag 
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/38Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention relates to a kind of method using casting waste residue to prepare cement, the step process such as including cleaning, ball milling, magnetic separation, flotation, the method using the present invention both can be greatly promoted the separating effect of inorganic constituents and iron compound, silica purity after separation reaches more than 99.5%, completely can be as preparing cement, by being accurately controlled, efficiency about 15% can be saved during separation, and environmental pollution is minimum.

Description

A kind of method using casting waste residue to prepare cement
Technical field
The invention belongs to mineral and reclaim field, be specifically related to a kind of method using casting waste residue to prepare cement.
Background technology
Now with industrial expansions such as automobiles, a lot of accessories are all to use casting to produce, and the most annual generation is big The casting waste residue of amount, annual casting waste residue yield reaches kiloton, and casting waste residue the most only reclaims metal ingredient therein now, But inorganic constituents often cannot reclaim, and wherein inorganic constituents is based on silicon dioxide, how to reclaim is an important problem.
Summary of the invention
It is an object of the invention to provide a kind of method using casting waste residue to prepare cement, can be to two in casting waste residue The compositions such as silicon oxide reclaim, and improve the recovery value of casting waste residue.
The present invention is achieved through the following technical solutions:
A kind of method using casting waste residue to prepare cement, comprises the following steps:
(1), casting waste residue is carried out, removes mud and other impurity on casting waste residue surface;
(2) the casting waste residue, by step (1) handled well uses ball mill to carry out ball-milling treatment, and rotating speed is 220r/min, ball milling 30min, cools down 10min, then ball milling 15min, cools down 10min, again ball milling 30min, sieve, isolate particle diameter and be not more than 5mm Powdery waste residue, what particle diameter was bigger proceeds ball milling, as stated above until particle diameter is not more than 5mm;
(3), step (2) isolated powdery waste residue use magnetic separator is carried out a magnetic separation, obtain magnetic separation material with once Mine tailing, collects a magnetic tailing, and a magnetic separation material is used wet ball-milling crusher machine, and during pan feeding, solid-liquid mass ratio is 1: 18, rotating speed is 260r/min, and the time is 15min, then uses magnetic separator to carry out secondary magnetic separation, obtains secondary magnetic separation material and secondary Mine tailing, collects secondary magnetic tailing, then secondary magnetic separation material is used wet ball-milling crusher machine, solid-liquid matter during ball mill pan feeding Amount ratio is 1:16, rotating speed 280r/min, and the time is 20min, then uses magnetic separator to carry out three magnetic separation, by three magnetic tailings Collect, three magnetic separation material are additionally collected;
(4) magnetic tailing, by above-mentioned steps obtaining, secondary magnetic tailing, three magnetic tailings mixing, use wet type ball Grinding machine crushes, and during pan feeding, solid-to-liquid ratio is 1:18, and rotating speed is 260r/min, and the process time is 25min, then proceedes to use magnetic separator Carry out four magnetic separation, collect and obtain four magnetic tailings;
(5), four magnetic tailings are filtered off moisture, then carry out flotation and carry out direct flotation, by direct flotation agent and water during direct flotation Ratio by weight 1:5-6 mixes, and described direct flotation agent is made up of following raw material by weight: cation polypropylene acyl Amine 5 parts, 8.2 parts of dimethylamino dithiocarbonic acid sodium, kerosene 32 parts, diesel oil 18 parts, sodium hydroxide 2 parts, dodecyl sodium sulfate 4.8 parts, sodium stearate 6 parts, pentane 9 parts, Petroleum 2 parts;
(6), the mineral that step (5) obtains are carried out reverse flotation, by the ratio of reverse flotation agent with water 1:8 by weight during reverse flotation Mixing, described reverse flotation agent is made up of following raw material by weight: diesel oil 25 parts, ammonium citrate 3.2 parts, Oleum Terebinthinae 12 Part, dichlorodifluoromethane 3.2 parts, sodium hexameta phosphate 5 parts, methyl sodiosul foaliphatate 6 parts, zinc stearate 2.8 parts;
(7), the mineral after flotation are washed, dry, obtain material A, add calcium oxide, aluminium oxide, ferrum oxide, often use Regulation makes cement for the method for cement.
When a magnetic separation, magnetic field intensity is 0.15T, and the magnetic separation time is 15min, and during magnetic separation, solid-liquid mass ratio is 1:16, PH is 6-7.
When secondary magnetic separation, magnetic field intensity is 0.10T, and the magnetic separation time is 12min, and during magnetic separation, solid-liquid mass ratio is 1:18, PH is 6-7.
When three magnetic separation, magnetic field intensity is 0.08T, and the magnetic separation time is 10min, and during magnetic separation material, solid-liquid mass ratio is 1: 20, PH is 7-8.
When four magnetic separation, magnetic field intensity is 0.1T, and the magnetic separation time is 20min, and during magnetic separation, solid-liquid mass ratio is 1:20, PH For 6-8.
In described step (2), ball mill is dry ball.
Beneficial effects of the present invention: the method preparing cement of the present invention is prepared as main with raw material, when preparing raw material, uses The mode such as ball milling, magnetic separation, improves the effect of separation, through multistep magnetic separation, by the strict condition controlling magnetic separation, promotes magnetic separation Effect, then carry out flotation, the flotation agent proportioning by science, can be greatly promoted the effect of flotation, promote the effect separated Rate, uses the method for the present invention both can be greatly promoted the separating effect of inorganic constituents and iron compound, the titanium dioxide after separation Silicon purity reaches more than 99.5%, completely can be as preparing cement, by being accurately controlled, can save efficiency 15% during separation Left and right, and environmental pollution is minimum.The recovery utilization rate making casting waste residue reaches more than 95%, and economic worth is obviously improved.
Detailed description of the invention
A kind of method using casting waste residue to prepare cement, comprises the following steps:
(1), casting waste residue is carried out, removes mud and other impurity on casting waste residue surface;
(2) the casting waste residue, by step (1) handled well uses ball mill to carry out ball-milling treatment, and rotating speed is 220r/min, ball milling 30min, cools down 10min, then ball milling 15min, cools down 10min, again ball milling 30min, sieve, isolate particle diameter and be not more than 5mm Powdery waste residue, what particle diameter was bigger proceeds ball milling, as stated above until particle diameter is not more than 5mm;
(3), step (2) isolated powdery waste residue use magnetic separator is carried out a magnetic separation, obtain magnetic separation material with once Mine tailing, collects a magnetic tailing, and a magnetic separation material is used wet ball-milling crusher machine, and during pan feeding, solid-liquid mass ratio is 1: 18, rotating speed is 260r/min, and the time is 15min, then uses magnetic separator to carry out secondary magnetic separation, obtains secondary magnetic separation material and secondary Mine tailing, collects secondary magnetic tailing, then secondary magnetic separation material is used wet ball-milling crusher machine, solid-liquid matter during ball mill pan feeding Amount ratio is 1:16, rotating speed 280r/min, and the time is 20min, then uses magnetic separator to carry out three magnetic separation, by three magnetic tailings Collect, three magnetic separation material are additionally collected;
(4) magnetic tailing, by above-mentioned steps obtaining, secondary magnetic tailing, three magnetic tailings mixing, use wet type ball Grinding machine crushes, and during pan feeding, solid-to-liquid ratio is 1:18, and rotating speed is 260r/min, and the process time is 25min, then proceedes to use magnetic separator Carry out four magnetic separation, collect and obtain four magnetic tailings;
(5), four magnetic tailings are filtered off moisture, then carry out flotation and carry out direct flotation, by direct flotation agent and water during direct flotation Ratio by weight 1:5-6 mixes, and described direct flotation agent is made up of following raw material by weight: cation polypropylene acyl Amine 5 parts, 8.2 parts of dimethylamino dithiocarbonic acid sodium, kerosene 32 parts, diesel oil 18 parts, sodium hydroxide 2 parts, dodecyl sodium sulfate 4.8 parts, sodium stearate 6 parts, pentane 9 parts, Petroleum 2 parts;
(6), the mineral that step (5) obtains are carried out reverse flotation, by the ratio of reverse flotation agent with water 1:8 by weight during reverse flotation Mixing, described reverse flotation agent is made up of following raw material by weight: diesel oil 25 parts, ammonium citrate 3.2 parts, Oleum Terebinthinae 12 Part, dichlorodifluoromethane 3.2 parts, sodium hexameta phosphate 5 parts, methyl sodiosul foaliphatate 6 parts, zinc stearate 2.8 parts;
(7), the mineral after flotation are washed, dry, obtain material A, add appropriate calcium oxide, aluminium oxide, ferrum oxide, The method using routine to prepare cement makes cement.
When a magnetic separation, magnetic field intensity is 0.15T, and the magnetic separation time is 15min, and during magnetic separation, solid-liquid mass ratio is 1:16, PH is 6-7.
When secondary magnetic separation, magnetic field intensity is 0.10T, and the magnetic separation time is 12min, and during magnetic separation, solid-liquid mass ratio is 1:18, PH is 6-7.
When three magnetic separation, magnetic field intensity is 0.08T, and the magnetic separation time is 10min, and during magnetic separation material, solid-liquid mass ratio is 1: 20, PH is 7-8.
When four magnetic separation, magnetic field intensity is 0.1T, and the magnetic separation time is 20min, and during magnetic separation, solid-liquid mass ratio is 1:20, PH For 6-8.
In described step (2), ball mill is dry ball.

Claims (6)

1. one kind uses the method that cement prepared by casting waste residue, it is characterised in that comprise the following steps:
(1), casting waste residue is carried out, removes mud and other impurity on casting waste residue surface;
(2) the casting waste residue, by step (1) handled well uses ball mill to carry out ball-milling treatment, and rotating speed is 220r/min, ball milling 30min, cools down 10min, then ball milling 15min, cools down 10min, again ball milling 30min, sieve, isolate particle diameter and be not more than 5mm Powdery waste residue, what particle diameter was bigger proceeds ball milling, as stated above until particle diameter is not more than 5mm;
(3), step (2) isolated powdery waste residue use magnetic separator is carried out a magnetic separation, obtain magnetic separation material with once Mine tailing, collects a magnetic tailing, and a magnetic separation material is used wet ball-milling crusher machine, and during pan feeding, solid-liquid mass ratio is 1: 18, rotating speed is 260r/min, and the time is 15min, then uses magnetic separator to carry out secondary magnetic separation, obtains secondary magnetic separation material and secondary Mine tailing, collects secondary magnetic tailing, then secondary magnetic separation material is used wet ball-milling crusher machine, solid-liquid matter during ball mill pan feeding Amount ratio is 1:16, rotating speed 280r/min, and the time is 20min, then uses magnetic separator to carry out three magnetic separation, by three magnetic tailings Collect, three magnetic separation material are additionally collected;
(4) magnetic tailing, by above-mentioned steps obtaining, secondary magnetic tailing, three magnetic tailings mixing, use wet type ball Grinding machine crushes, and during pan feeding, solid-to-liquid ratio is 1:18, and rotating speed is 260r/min, and the process time is 25min, then proceedes to use magnetic separator Carry out four magnetic separation, collect and obtain four magnetic tailings;
(5), four magnetic tailings are filtered off moisture, then carry out flotation and carry out direct flotation, by direct flotation agent and water during direct flotation Ratio by weight 1:5-6 mixes, and described direct flotation agent is made up of following raw material by weight: cation polypropylene acyl Amine 5 parts, 8.2 parts of dimethylamino dithiocarbonic acid sodium, kerosene 32 parts, diesel oil 18 parts, sodium hydroxide 2 parts, dodecyl sodium sulfate 4.8 parts, sodium stearate 6 parts, pentane 9 parts, Petroleum 2 parts;
(6), the mineral that step (5) obtains are carried out reverse flotation, by the ratio of reverse flotation agent with water 1:8 by weight during reverse flotation Mixing, described reverse flotation agent is made up of following raw material by weight: diesel oil 25 parts, ammonium citrate 3.2 parts, Oleum Terebinthinae 12 Part, dichlorodifluoromethane 3.2 parts, sodium hexameta phosphate 5 parts, methyl sodiosul foaliphatate 6 parts, zinc stearate 2.8 parts;
(7), the mineral after flotation are washed, dry, obtain material A, add calcium oxide, aluminium oxide, ferrum oxide, often use Regulation makes cement for the method for cement.
A kind of method using casting waste residue to prepare cement the most according to claim 1, it is characterised in that a magnetic separation Time, magnetic field intensity is 0.15T, and the magnetic separation time is 15min, during magnetic separation solid-liquid mass ratio be 1:16, PH be 6-7.
A kind of method using casting waste residue to prepare cement the most according to claim 1, it is characterised in that in secondary magnetic separation Time, magnetic field intensity is 0.10T, and the magnetic separation time is 12min, during magnetic separation solid-liquid mass ratio be 1:18, PH be 6-7.
A kind of method using casting waste residue to prepare cement the most according to claim 1, it is characterised in that three magnetic separation Time, magnetic field intensity is 0.08T, and the magnetic separation time is 10min, during magnetic separation material solid-liquid mass ratio be 1:20, PH be 7-8.
A kind of method using casting waste residue to prepare cement the most according to claim 1, it is characterised in that four magnetic separation Time, magnetic field intensity is 0.1T, and the magnetic separation time is 20min, during magnetic separation solid-liquid mass ratio be 1:20, PH be 6-8.
A kind of method using casting waste residue to prepare cement the most according to claim 1, it is characterised in that described step (2) in, ball mill is dry ball.
CN201610461691.4A 2016-06-23 2016-06-23 A kind of method using casting waste residue to prepare cement Pending CN106116188A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5457529A (en) * 1977-10-15 1979-05-09 Kobe Steel Ltd Method of making cement clinker from converter slag
KR20000053823A (en) * 2000-04-21 2000-09-05 노상화 The method and apparatus for manufacturing of building meterials using indutrial waste
CN1605407A (en) * 2004-09-20 2005-04-13 韩明 Method for recovering chromite from cast waste sand
CN203990903U (en) * 2014-07-29 2014-12-10 山东华联矿业股份有限公司 Flotation tailing reclaims iron device
CN104437826A (en) * 2014-09-15 2015-03-25 中冶北方(大连)工程技术有限公司 Separation technology of specularite after reduction roasting
CN105130218A (en) * 2015-07-28 2015-12-09 盐城工学院 Low-calcium portland cement and its preparation method and hardening method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5457529A (en) * 1977-10-15 1979-05-09 Kobe Steel Ltd Method of making cement clinker from converter slag
KR20000053823A (en) * 2000-04-21 2000-09-05 노상화 The method and apparatus for manufacturing of building meterials using indutrial waste
CN1605407A (en) * 2004-09-20 2005-04-13 韩明 Method for recovering chromite from cast waste sand
CN203990903U (en) * 2014-07-29 2014-12-10 山东华联矿业股份有限公司 Flotation tailing reclaims iron device
CN104437826A (en) * 2014-09-15 2015-03-25 中冶北方(大连)工程技术有限公司 Separation technology of specularite after reduction roasting
CN105130218A (en) * 2015-07-28 2015-12-09 盐城工学院 Low-calcium portland cement and its preparation method and hardening method

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