CN106076589A - A kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover - Google Patents

A kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover Download PDF

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Publication number
CN106076589A
CN106076589A CN201610461355.XA CN201610461355A CN106076589A CN 106076589 A CN106076589 A CN 106076589A CN 201610461355 A CN201610461355 A CN 201610461355A CN 106076589 A CN106076589 A CN 106076589A
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CN
China
Prior art keywords
magnetic separation
magnetic
parts
waste residue
raw material
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610461355.XA
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Chinese (zh)
Inventor
张远帮
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Hanshan County Permanent Help Utilization Of Renewable Resources Ltd
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Hanshan County Permanent Help Utilization Of Renewable Resources Ltd
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Application filed by Hanshan County Permanent Help Utilization Of Renewable Resources Ltd filed Critical Hanshan County Permanent Help Utilization Of Renewable Resources Ltd
Priority to CN201610461355.XA priority Critical patent/CN106076589A/en
Publication of CN106076589A publication Critical patent/CN106076589A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/10Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with one or a few disintegrating members arranged in the container

Abstract

The present invention relates to a kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover, the step process such as including cleaning, ball milling, magnetic separation, flotation, obtain cement raw material, the method using the present invention both can be greatly promoted the separating effect of inorganic constituents and iron compound, silica purity after separation reaches more than 99.5%, completely can be as preparing cement, by being accurately controlled, efficiency about 15% can be saved during separation, and environmental pollution is minimum.

Description

A kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover
Technical field
The invention belongs to mineral and reclaim field, be specifically related to a kind of waste residue using casting automobile cylinder cover and prepare cement raw material Method.
Background technology
Now with industrial expansions such as automobiles, a lot of accessories are all to use casting to produce, and the most annual generation is big The casting waste residue of amount, annual casting waste residue yield reaches kiloton, in Hanshan County, Anhui Province, is the big county of casting automobile cylinder cover, Containing compositions such as substantial amounts of silicon dioxide in its casting waste residue, casting waste residue the most only reclaims metal ingredient therein now, but Being that inorganic constituents often cannot reclaim, wherein inorganic constituents is based on silicon dioxide, and how reclaiming, utilizing is an important class Topic.
Summary of the invention
It is an object of the invention to provide a kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover, can be right The compositions such as the silicon dioxide in casting waste residue carry out reclaiming, utilizing, and improve the recovery value of casting waste residue.
The present invention is achieved through the following technical solutions:
A kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover, comprises the following steps:
(1), casting waste residue is carried out, removes mud and other impurity on casting waste residue surface;
(2) the casting waste residue, by step (1) handled well uses ball mill to carry out ball-milling treatment, and rotating speed is 220r/min, ball milling 30min, cools down 10min, then ball milling 15min, cools down 10min, again ball milling 30min, sieve, isolate particle diameter and be not more than 5mm Powdery waste residue, what particle diameter was bigger proceeds ball milling, as stated above until particle diameter is not more than 5mm;
(3), step (2) isolated powdery waste residue use magnetic separator is carried out a magnetic separation, obtain magnetic separation material with once Mine tailing, collects a magnetic tailing, and a magnetic separation material is used wet ball-milling crusher machine, and during pan feeding, solid-liquid mass ratio is 1: 18, rotating speed is 260r/min, and the time is 15min, then uses magnetic separator to carry out secondary magnetic separation, obtains secondary magnetic separation material and secondary Mine tailing, collects secondary magnetic tailing, then secondary magnetic separation material is used wet ball-milling crusher machine, solid-liquid matter during ball mill pan feeding Amount ratio is 1:16, rotating speed 280r/min, and the time is 20min, then uses magnetic separator to carry out three magnetic separation, by three magnetic tailings Collect, three magnetic separation material are additionally collected;
(4) magnetic tailing, by above-mentioned steps obtaining, secondary magnetic tailing, three magnetic tailings mixing, use wet type ball Grinding machine crushes, and during pan feeding, solid-to-liquid ratio is 1:18, and rotating speed is 260r/min, and the process time is 25min, then proceedes to use magnetic separator Carry out four magnetic separation, collect and obtain four magnetic tailings;
(5), four magnetic tailings are filtered off moisture, then carry out flotation and carry out direct flotation, by direct flotation agent and water during direct flotation Ratio by weight 1:5-6 mixes, and described direct flotation agent is made up of following raw material by weight: cation polypropylene acyl Amine 5 parts, 8.2 parts of dimethylamino dithiocarbonic acid sodium, kerosene 32 parts, diesel oil 18 parts, sodium hydroxide 2 parts, dodecyl sodium sulfate 4.8 parts, sodium stearate 6 parts, pentane 9 parts, Petroleum 2 parts;
(6), the mineral that step (5) obtains are carried out reverse flotation, by the ratio of reverse flotation agent with water 1:8 by weight during reverse flotation Mixing, described reverse flotation agent is made up of following raw material by weight: diesel oil 25 parts, ammonium citrate 3.2 parts, Oleum Terebinthinae 12 Part, dichlorodifluoromethane 3.2 parts, sodium hexameta phosphate 5 parts, methyl sodiosul foaliphatate 6 parts, zinc stearate 2.8 parts;
(7), the mineral after flotation are washed, dry, obtain cement raw material.
When a magnetic separation, magnetic field intensity is 0.15T, and the magnetic separation time is 15min, and during magnetic separation, solid-liquid mass ratio is 1:16, PH is 6-7.
When secondary magnetic separation, magnetic field intensity is 0.10T, and the magnetic separation time is 12min, and during magnetic separation, solid-liquid mass ratio is 1:18, PH is 6-7.
When three magnetic separation, magnetic field intensity is 0.08T, and the magnetic separation time is 10min, and during magnetic separation material, solid-liquid mass ratio is 1: 20, PH is 7-8.
When four magnetic separation, magnetic field intensity is 0.1T, and the magnetic separation time is 20min, and during magnetic separation, solid-liquid mass ratio is 1:20, PH For 6-8.
In described step (2), ball mill is dry ball.
Beneficial effects of the present invention: the method for the method raw material preparing cement of the present invention, uses the side such as ball milling, magnetic separation Formula, improves the effect of separation, through multistep magnetic separation, by the strict condition controlling magnetic separation, promotes the effect of magnetic separation, then enters Row flotation, the flotation agent proportioning by science, the effect of flotation can be greatly promoted, promote the efficiency separated, use the present invention Method both can be greatly promoted the separating effect of inorganic constituents and iron compound, the silica purity after separation reaches More than 99.5%, completely can be as preparing cement, by being accurately controlled, efficiency about 15% during separation, can be saved, and Environmental pollution is minimum.The recovery utilization rate making casting waste residue reaches more than 95%, and economic worth is obviously improved.
Detailed description of the invention
A kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover, comprises the following steps:
(1), casting waste residue is carried out, removes mud and other impurity on casting waste residue surface;
(2) the casting waste residue, by step (1) handled well uses ball mill to carry out ball-milling treatment, and rotating speed is 220r/min, ball milling 30min, cools down 10min, then ball milling 15min, cools down 10min, again ball milling 30min, sieve, isolate particle diameter and be not more than 5mm Powdery waste residue, what particle diameter was bigger proceeds ball milling, as stated above until particle diameter is not more than 5mm;
(3), step (2) isolated powdery waste residue use magnetic separator is carried out a magnetic separation, obtain magnetic separation material with once Mine tailing, collects a magnetic tailing, and a magnetic separation material is used wet ball-milling crusher machine, and during pan feeding, solid-liquid mass ratio is 1: 18, rotating speed is 260r/min, and the time is 15min, then uses magnetic separator to carry out secondary magnetic separation, obtains secondary magnetic separation material and secondary Mine tailing, collects secondary magnetic tailing, then secondary magnetic separation material is used wet ball-milling crusher machine, solid-liquid matter during ball mill pan feeding Amount ratio is 1:16, rotating speed 280r/min, and the time is 20min, then uses magnetic separator to carry out three magnetic separation, by three magnetic tailings Collect, three magnetic separation material are additionally collected;
(4) magnetic tailing, by above-mentioned steps obtaining, secondary magnetic tailing, three magnetic tailings mixing, use wet type ball Grinding machine crushes, and during pan feeding, solid-to-liquid ratio is 1:18, and rotating speed is 260r/min, and the process time is 25min, then proceedes to use magnetic separator Carry out four magnetic separation, collect and obtain four magnetic tailings;
(5), four magnetic tailings are filtered off moisture, then carry out flotation and carry out direct flotation, by direct flotation agent and water during direct flotation Ratio by weight 1:5-6 mixes, and described direct flotation agent is made up of following raw material by weight: cation polypropylene acyl Amine 5 parts, 8.2 parts of dimethylamino dithiocarbonic acid sodium, kerosene 32 parts, diesel oil 18 parts, sodium hydroxide 2 parts, dodecyl sodium sulfate 4.8 parts, sodium stearate 6 parts, pentane 9 parts, Petroleum 2 parts;
(6), the mineral that step (5) obtains are carried out reverse flotation, by the ratio of reverse flotation agent with water 1:8 by weight during reverse flotation Mixing, described reverse flotation agent is made up of following raw material by weight: diesel oil 25 parts, ammonium citrate 3.2 parts, Oleum Terebinthinae 12 Part, dichlorodifluoromethane 3.2 parts, sodium hexameta phosphate 5 parts, methyl sodiosul foaliphatate 6 parts, zinc stearate 2.8 parts;
(7), the mineral after flotation are washed, dry, obtain cement raw material.
When a magnetic separation, magnetic field intensity is 0.15T, and the magnetic separation time is 15min, and during magnetic separation, solid-liquid mass ratio is 1:16, PH is 6-7.
When secondary magnetic separation, magnetic field intensity is 0.10T, and the magnetic separation time is 12min, and during magnetic separation, solid-liquid mass ratio is 1:18, PH is 6-7.
When three magnetic separation, magnetic field intensity is 0.08T, and the magnetic separation time is 10min, and during magnetic separation material, solid-liquid mass ratio is 1: 20, PH is 7-8.
When four magnetic separation, magnetic field intensity is 0.1T, and the magnetic separation time is 20min, and during magnetic separation, solid-liquid mass ratio is 1:20, PH For 6-8.
In described step (2), ball mill is dry ball.

Claims (6)

1. the method that cement raw material prepared by the waste residue using casting automobile cylinder cover, it is characterised in that comprise the following steps:
(1), casting waste residue is carried out, removes mud and other impurity on casting waste residue surface;
(2) the casting waste residue, by step (1) handled well uses ball mill to carry out ball-milling treatment, and rotating speed is 220r/min, ball milling 30min, cools down 10min, then ball milling 15min, cools down 10min, again ball milling 30min, sieve, isolate particle diameter and be not more than 5mm Powdery waste residue, what particle diameter was bigger proceeds ball milling, as stated above until particle diameter is not more than 5mm;
(3), step (2) isolated powdery waste residue use magnetic separator is carried out a magnetic separation, obtain magnetic separation material with once Mine tailing, collects a magnetic tailing, and a magnetic separation material is used wet ball-milling crusher machine, and during pan feeding, solid-liquid mass ratio is 1: 18, rotating speed is 260r/min, and the time is 15min, then uses magnetic separator to carry out secondary magnetic separation, obtains secondary magnetic separation material and secondary Mine tailing, collects secondary magnetic tailing, then secondary magnetic separation material is used wet ball-milling crusher machine, solid-liquid matter during ball mill pan feeding Amount ratio is 1:16, rotating speed 280r/min, and the time is 20min, then uses magnetic separator to carry out three magnetic separation, by three magnetic tailings Collect, three magnetic separation material are additionally collected;
(4) magnetic tailing, by above-mentioned steps obtaining, secondary magnetic tailing, three magnetic tailings mixing, use wet type ball Grinding machine crushes, and during pan feeding, solid-to-liquid ratio is 1:18, and rotating speed is 260r/min, and the process time is 25min, then proceedes to use magnetic separator Carry out four magnetic separation, collect and obtain four magnetic tailings;
(5), four magnetic tailings are filtered off moisture, then carry out flotation and carry out direct flotation, by direct flotation agent and water during direct flotation Ratio by weight 1:5-6 mixes, and described direct flotation agent is made up of following raw material by weight: cation polypropylene acyl Amine 5 parts, 8.2 parts of dimethylamino dithiocarbonic acid sodium, kerosene 32 parts, diesel oil 18 parts, sodium hydroxide 2 parts, dodecyl sodium sulfate 4.8 parts, sodium stearate 6 parts, pentane 9 parts, Petroleum 2 parts;
(6), the mineral that step (5) obtains are carried out reverse flotation, by the ratio of reverse flotation agent with water 1:8 by weight during reverse flotation Mixing, described reverse flotation agent is made up of following raw material by weight: diesel oil 25 parts, ammonium citrate 3.2 parts, Oleum Terebinthinae 12 Part, dichlorodifluoromethane 3.2 parts, sodium hexameta phosphate 5 parts, methyl sodiosul foaliphatate 6 parts, zinc stearate 2.8 parts;
(7), the mineral after flotation are washed, dry, obtain cement raw material.
The method that cement raw material prepared by a kind of waste residue using casting automobile cylinder cover the most according to claim 1, its feature Being, when a magnetic separation, magnetic field intensity is 0.15T, and the magnetic separation time is 15min, and during magnetic separation, solid-liquid mass ratio is that 1:16, PH are 6-7。
The method that cement raw material prepared by a kind of waste residue using casting automobile cylinder cover the most according to claim 1, its feature Being, when secondary magnetic separation, magnetic field intensity is 0.10T, and the magnetic separation time is 12min, and during magnetic separation, solid-liquid mass ratio is that 1:18, PH are 6-7。
The method that cement raw material prepared by a kind of waste residue using casting automobile cylinder cover the most according to claim 1, its feature Being, when three magnetic separation, magnetic field intensity is 0.08T, and the magnetic separation time is 10min, and during magnetic separation material, solid-liquid mass ratio is 1:20, PH For 7-8.
The method that cement raw material prepared by a kind of waste residue using casting automobile cylinder cover the most according to claim 1, its feature Being, when four magnetic separation, magnetic field intensity is 0.1T, and the magnetic separation time is 20min, and during magnetic separation, solid-liquid mass ratio is that 1:20, PH are 6-8。
The method that cement raw material prepared by a kind of waste residue using casting automobile cylinder cover the most according to claim 1, its feature Being, in described step (2), ball mill is dry ball.
CN201610461355.XA 2016-06-23 2016-06-23 A kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover Pending CN106076589A (en)

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Application Number Priority Date Filing Date Title
CN201610461355.XA CN106076589A (en) 2016-06-23 2016-06-23 A kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover

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Application Number Priority Date Filing Date Title
CN201610461355.XA CN106076589A (en) 2016-06-23 2016-06-23 A kind of method that cement raw material prepared by waste residue using casting automobile cylinder cover

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1605407A (en) * 2004-09-20 2005-04-13 韩明 Method for recovering chromite from cast waste sand
CN101559403A (en) * 2009-05-31 2009-10-21 安徽大昌矿业集团有限公司 Method for concentrating extremely low-grade refractory magnetite
CN102824961A (en) * 2012-07-07 2012-12-19 蚌埠玻璃工业设计研究院 Beneficiation method for producing quartz and feldspar by using river and lake sands
CN105536966A (en) * 2016-01-29 2016-05-04 安徽省凤形耐磨材料股份有限公司 Electric furnace slag metal deep recovery technology for casting

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1605407A (en) * 2004-09-20 2005-04-13 韩明 Method for recovering chromite from cast waste sand
CN101559403A (en) * 2009-05-31 2009-10-21 安徽大昌矿业集团有限公司 Method for concentrating extremely low-grade refractory magnetite
CN102824961A (en) * 2012-07-07 2012-12-19 蚌埠玻璃工业设计研究院 Beneficiation method for producing quartz and feldspar by using river and lake sands
CN105536966A (en) * 2016-01-29 2016-05-04 安徽省凤形耐磨材料股份有限公司 Electric furnace slag metal deep recovery technology for casting

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Application publication date: 20161109