CN106116118A - Optical aspherical surface glass molds press forming device - Google Patents
Optical aspherical surface glass molds press forming device Download PDFInfo
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- CN106116118A CN106116118A CN201610465946.4A CN201610465946A CN106116118A CN 106116118 A CN106116118 A CN 106116118A CN 201610465946 A CN201610465946 A CN 201610465946A CN 106116118 A CN106116118 A CN 106116118A
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- 230000003287 optical effect Effects 0.000 title claims abstract description 29
- 239000011521 glass Substances 0.000 title claims abstract description 26
- 210000000078 claw Anatomy 0.000 claims abstract description 19
- 238000000465 moulding Methods 0.000 claims abstract description 16
- 238000005266 casting Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 230000005484 gravity Effects 0.000 abstract description 3
- 238000000748 compression moulding Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 239000005304 optical glass Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012634 optical imaging Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/06—Construction of plunger or mould
- C03B11/08—Construction of plunger or mould for making solid articles, e.g. lenses
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2215/00—Press-moulding glass
- C03B2215/40—Product characteristics
- C03B2215/46—Lenses, e.g. bi-convex
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2215/00—Press-moulding glass
- C03B2215/50—Structural details of the press-mould assembly
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
本发明适用于玻璃模压成型技术领域,公开了一种光学非球面玻璃模压成型设备,包括机架、固定在所述机架内的上模具组件、连接在所述上模具组件下方的下模具组件、设置在所述上模具组件与下模具组件之间的加热装置,以及一端连接在所述下模具组件的下方、另一端固定在所述机架的底部且用于驱动所述下模具组件上下运动以实现合模和开模的驱动组件;所述机架包括呈方形的主支架,以及设置在所述主支架两端内侧的爪型支架,所述上模具组件和所述驱动组件分别固定在所述机架两端的爪型支架上。本发明很好地改良了机架的受力情况,减少了机架的变形量,增强了设备的稳定性;采用整机受力都在机架内相互抵消,对地面除重力外,无任何作用力。
The invention is applicable to the technical field of glass molding, and discloses an optical aspheric glass molding equipment, comprising a frame, an upper mold assembly fixed in the frame, and a lower mold assembly connected below the upper mold assembly , a heating device arranged between the upper mold assembly and the lower mold assembly, and one end is connected below the lower mold assembly, the other end is fixed on the bottom of the frame and is used to drive the lower mold assembly up and down The driving assembly that moves to realize mold closing and mold opening; the frame includes a square main bracket, and claw-shaped brackets arranged inside the two ends of the main bracket, and the upper mold assembly and the driving assembly are respectively fixed On claw brackets at both ends of the frame. The present invention has improved the force condition of the frame well, reduced the deformation of the frame, and enhanced the stability of the equipment; the forces of the whole machine are all canceled out in the frame, and there is no force on the ground except gravity. force.
Description
技术领域technical field
本发明属于玻璃模压成型技术领域,尤其涉及一种光学非球面玻璃模压成型设备。The invention belongs to the technical field of glass compression molding, in particular to an optical aspherical glass compression molding equipment.
背景技术Background technique
光学玻璃透镜模压成型技术是一种高精度光学元件加工技术,它是把软化的玻璃放入高精度的模具中,在加温加压和无氧的条件下,一次性直接模压成型出达到使用要求的光学零件。这项技术的普及推广应用是光学行业在光学玻璃零件加工方面的重大革命。由于此项技术能够直接压制成型精密的非球面光学零件,从此便开创了光学仪器可以广泛采用非球面玻璃光学零件的时代。因此,也给光电仪器的光学系统设计带来了新的变化和发展,不仅使光学仪器缩小了体积、减少了重量、节省了材料、减少了光学零件镀膜和工件装配的工作量、降低了成本,而且还改善了光学仪器的性能,提高了光学成像的质量。Optical glass lens molding technology is a high-precision optical element processing technology. It puts softened glass into a high-precision mold, and under the conditions of heating, pressure and oxygen-free, it is directly molded at one time. Optical parts required. The popularization and application of this technology is a major revolution in the optical industry in the processing of optical glass parts. Because this technology can directly press and form precise aspheric optical parts, it has created an era in which optical instruments can widely use aspheric glass optical parts. Therefore, it also brings new changes and developments to the optical system design of optoelectronic instruments, which not only reduces the size and weight of optical instruments, saves materials, reduces the workload of optical parts coating and workpiece assembly, and reduces costs , but also improved the performance of optical instruments and improved the quality of optical imaging.
目前,光学玻璃透镜模压成型设备由于在成型的过程中受到较大的压力,导致机架容易发生变形,进而影响玻璃透镜成型的精度。At present, the optical glass lens molding equipment is subject to high pressure during the molding process, which causes the frame to easily deform, which in turn affects the molding accuracy of the glass lens.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术中因模压成型设备的机架变形而影响成型精度的缺陷,提供了一种光学非球面玻璃模压成型设备,其改良了机架的受力情况,减少了机架变形量,增强设备稳点性。The object of the present invention is to overcome the defects in the prior art that the molding accuracy is affected by the deformation of the frame of the molding equipment, and to provide an optical aspheric glass molding equipment, which improves the stress of the frame and reduces the The amount of deformation of the rack enhances the stability of the equipment.
本发明的技术方案是:提供了一种光学非球面玻璃模压成型设备,包括机架、固定在所述机架内的上模具组件、连接在所述上模具组件下方的下模具组件、设置在所述上模具组件与下模具组件之间的加热装置,以及一端连接在所述下模具组件的下方、另一端固定在所述机架的底部且用于驱动所述下模具组件上下运动以实现合模和开模的驱动组件;所述机架包括呈方形的主支架,以及设置在所述主支架两端内侧的爪型支架,所述上模具组件和所述驱动组件分别固定在所述机架两端的爪型支架上。The technical solution of the present invention is to provide an optical aspherical glass molding equipment, including a frame, an upper mold assembly fixed in the frame, a lower mold assembly connected below the upper mold assembly, and a The heating device between the upper mold assembly and the lower mold assembly, and one end connected below the lower mold assembly, the other end fixed on the bottom of the frame and used to drive the lower mold assembly to move up and down to achieve The driving assembly for mold closing and mold opening; the frame includes a square main bracket, and claw-shaped brackets arranged on the inner sides of both ends of the main bracket, and the upper mold assembly and the driving assembly are respectively fixed on the on the claw brackets at both ends of the rack.
实施本发明的光学非球面玻璃模压成型设备,具有以下有益效果:在机架上下各设置一个爪型支架,很好地改良了机架的受力情况,减少了机架的变形量,增强了设备的稳定性;采用整机受力都在机架内相互抵消,对地面除重力外,无任何作用力。The optical aspherical glass molding equipment of the present invention has the following beneficial effects: a claw-shaped bracket is respectively arranged on the top and bottom of the frame, which improves the stress of the frame well, reduces the deformation of the frame, and enhances the strength of the frame. The stability of the equipment; the force of the whole machine is offset in the frame, and there is no force on the ground except gravity.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1是本发明实施例提供的机架的主视图;Fig. 1 is the front view of the rack that the embodiment of the present invention provides;
图2是本发明实施例提供的机架的俯视图。Fig. 2 is a top view of the rack provided by the embodiment of the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接或间接在另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接或间接连接到另一个元件。It should be noted that when an element is referred to as being "fixed" or "disposed on" another element, it may be directly or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element.
还需要说明的是,本发明实施例中的左、右、上、下等方位用语,仅是互为相对概念或是以产品的正常使用状态为参考的,而不应该认为是具有限制性的。It should also be noted that the orientation terms such as left, right, up, and down in the embodiments of the present invention are only relative concepts or refer to the normal use state of the product, and should not be regarded as restrictive .
本发明实施例提供的光学非球面玻璃模压成型设备,其包括机架、上模具组件、下模具组件、加热装置和驱动组件。其中,机架可以用铸造或焊接加工成型,上模具组件固定在机架内且位于机架的一端,下模具组件连接在上模具组件的下方,且可相对上模具组件上下运动,进而实现上模具组件和下模具组件的合模与开模。加热装置设置在上模具组件与下模具组件之间,且用于对模具进行加热。驱动组件设置在下模具组件的下方,且一端与下模具组件连接,另一端固定在机架的底部,即机架远离上模具组件的一端,该驱动组件用于驱动下模具组件上下运动以实现合模和开模。本发明实施例的模压成型设备能一次成型出超精密光学玻璃元件,对比传统的玻璃透镜加工工艺,玻璃热压成型技术拥有一次模压成型、材料利用率高、精确控制模压成型,光学元件件的精度高、容易批量生产。另外,使用该设备制造出来的玻璃光学元件具有高精度,设备的稳定性和可靠性都比较高,可以根据模具和元件的大小做到一模多出。The optical aspherical glass compression molding equipment provided by the embodiment of the present invention includes a machine frame, an upper mold assembly, a lower mold assembly, a heating device and a driving assembly. Among them, the frame can be formed by casting or welding. The upper mold assembly is fixed in the frame and is located at one end of the frame. The lower mold assembly is connected below the upper mold assembly and can move up and down relative to the upper mold assembly. Clamping and opening of mold components and lower mold components. The heating device is arranged between the upper mold assembly and the lower mold assembly, and is used for heating the mold. The driving assembly is arranged below the lower mold assembly, and one end is connected with the lower mold assembly, and the other end is fixed on the bottom of the frame, that is, the end of the frame is away from the upper mold assembly. Molding and mold opening. The compression molding equipment of the embodiment of the present invention can form ultra-precision optical glass elements at one time. Compared with the traditional glass lens processing technology, the glass thermocompression molding technology has one-time compression molding, high material utilization rate, precise control of compression molding, and optical components. High precision, easy mass production. In addition, the glass optical components manufactured by using this equipment have high precision, and the stability and reliability of the equipment are relatively high, and multiple molds can be produced according to the size of the mold and components.
具体地,如图1和图2所示,机架包括呈方形的主支架10,以及设置在主支架10两端内侧的爪型支架20,上述上模具组件和驱动组件分别固定在机架两端的爪型支架20上。本发明实施例在机架上下各设置一个爪型支架20,很好地改良了机架的受力情况,减少了机架的变形量,增强了设备的稳定性;采用整机受力都在机架内相互抵消,对地面除重力外,无任何作用力。Specifically, as shown in Fig. 1 and Fig. 2, the frame includes a square main bracket 10, and claw-shaped brackets 20 arranged inside the two ends of the main bracket 10, and the above-mentioned upper mold assembly and the drive assembly are respectively fixed on both sides of the frame. On the claw bracket 20 at the end. In the embodiment of the present invention, a claw-shaped bracket 20 is respectively arranged on the top and bottom of the frame, which greatly improves the stress situation of the frame, reduces the deformation of the frame, and enhances the stability of the equipment; The inside of the frame cancels each other, and there is no force on the ground except gravity.
进一步地,主支架10包括多根立柱11和两个水平框架12。其中,多根立柱11竖直连接在两个水平框架12之间。该水平框架12呈方形,因此设置有四根立柱11连接在两个水平框架12之间,进而组合成方形的主支架10。并且,为了增强主支架10的强度,在水平框架12内设置有底座梁121,该底座梁121包括两条,且交叉设置,两端分别连接在水平框架12的对角上。Further, the main support 10 includes a plurality of columns 11 and two horizontal frames 12 . Wherein, a plurality of columns 11 are vertically connected between two horizontal frames 12 . The horizontal frame 12 is square, so four uprights 11 are provided to connect between two horizontal frames 12 , and then combined into a square main support 10 . Moreover, in order to enhance the strength of the main support 10 , a base beam 121 is provided in the horizontal frame 12 , and the base beam 121 includes two crossed sets, and the two ends are respectively connected to opposite corners of the horizontal frame 12 .
进一步地,机架还包括传力柱30,该传力柱30的一端与底座梁121的交叉点即中心处固定连接,另一端与爪型支架20固定连接。该传力柱30用于将爪型支架20上承受的部分力传递给主支架10,进而实现受力分散。Further, the frame further includes a force transmission column 30 , one end of the force transmission column 30 is fixedly connected to the intersection point of the base beam 121 , that is, the center, and the other end is fixedly connected to the claw-shaped bracket 20 . The force transmission column 30 is used to transmit part of the force borne by the claw-shaped bracket 20 to the main bracket 10, thereby realizing force distribution.
进一步地,爪型支架20包括多根分力爪21和受力平台22。其中,该分力爪21向内倾斜设置在水平框架12与立柱11的连接处,受力平台22连接在多根分力爪21远离水平框架12的一端,进而形成爪型的支架。上述上模具组件和驱动组件分别固定在机架两端的受力平台22上,通过该受力平台22将作用力传递给分力爪21,并进一步分散作用力。上述传力柱30的一端与底座梁121的交叉点即中心处固定连接,另一端与受力平台22固定连接。Further, the claw-shaped bracket 20 includes a plurality of force component claws 21 and a force-receiving platform 22 . Wherein, the force component claws 21 are arranged inwardly at the junction of the horizontal frame 12 and the column 11, and the force platform 22 is connected to the ends of the multiple force component claws 21 away from the horizontal frame 12, thereby forming a claw-shaped bracket. The above-mentioned upper mold assembly and driving assembly are respectively fixed on the force bearing platforms 22 at both ends of the frame, through which the force is transmitted to the force component claws 21 and the force is further dispersed. One end of the above-mentioned force transmission column 30 is fixedly connected to the intersection point of the base beam 121 , that is, the center, and the other end is fixedly connected to the force receiving platform 22 .
优选地,分力爪21与水平框架12之间的夹角呈30°至60°。进一步优选地,分力爪21与水平框架12之间的夹角呈45°,以充分分散作用力。Preferably, the angle between the force component claw 21 and the horizontal frame 12 is 30° to 60°. Further preferably, the angle between the force component claw 21 and the horizontal frame 12 is 45°, so as to fully disperse the force.
进一步地,主支架10还包括多根连接在相邻的两根立柱11之间且水平设置的横梁13,该横梁13用于增强主支架10的强度。Further, the main support 10 also includes a plurality of crossbeams 13 connected between two adjacent columns 11 and arranged horizontally. The crossbeams 13 are used to enhance the strength of the main support 10 .
进一步地,为了增强整个机架的结构强度,在立柱11与水平框架12的连接处以及立柱11与横梁13的连接处均设置有加强筋。Further, in order to enhance the structural strength of the entire rack, reinforcing ribs are provided at the joints of the upright column 11 and the horizontal frame 12 and the joints of the upright column 11 and the crossbeam 13 .
进一步地,在本发明的一个实施例中,主支架10与爪型支架20通过铸造一体成型。在本发明的另一个实施例中,主支架10与爪型支架20通过焊接固定连接在一起。Further, in an embodiment of the present invention, the main bracket 10 and the claw bracket 20 are integrally formed by casting. In another embodiment of the present invention, the main bracket 10 and the claw bracket 20 are fixedly connected together by welding.
综上所述,本发明实施例的驱动装置推动下模具组件向上移动实现玻璃模压,模压力最终传递到机架的上下两端,机架的受力情况是上下两端拉力在机架内相互抵消,机架所受力是由受力平台22通过分力爪21和传力柱30传递给底座梁121和各个立柱11与横梁13,分力爪21的作用是将力分解成对底座梁121的力和直接对立柱11与横梁13的压力,这样可以增强机架的稳定性;另外,由于本设计完全是机架内部受力,所以只要在机架下端装上轮子,整台设备就可以自由移动了,非常方便。In summary, the driving device of the embodiment of the present invention pushes the lower mold assembly to move upward to realize glass molding, and the molding pressure is finally transmitted to the upper and lower ends of the frame. Offset, the force on the frame is transmitted from the force platform 22 to the base beam 121 and each column 11 and beam 13 through the force component claw 21 and the force transmission column 30. The force component claw 21 is used to decompose the force into pairs of base beams. The force of 121 and the pressure directly on the column 11 and the beam 13 can enhance the stability of the frame; in addition, because the design is completely internal force of the frame, so as long as the wheels are installed on the lower end of the frame, the whole equipment will be It is very convenient to move freely.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement or improvement made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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Citations (2)
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US20030056542A1 (en) * | 2001-09-27 | 2003-03-27 | Hiroshi Murakoshi | Apparatus and method for forming silica glass elements |
CN105569068A (en) * | 2016-02-23 | 2016-05-11 | 浙江华蕴海洋工程技术服务有限公司 | Offshore wind power jacket foundation transition section and offshore wind power jacket foundation |
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US20030056542A1 (en) * | 2001-09-27 | 2003-03-27 | Hiroshi Murakoshi | Apparatus and method for forming silica glass elements |
CN105569068A (en) * | 2016-02-23 | 2016-05-11 | 浙江华蕴海洋工程技术服务有限公司 | Offshore wind power jacket foundation transition section and offshore wind power jacket foundation |
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Application publication date: 20161116 |