CN106115757A - Drilling sludge processing system and method - Google Patents

Drilling sludge processing system and method Download PDF

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Publication number
CN106115757A
CN106115757A CN201610474236.8A CN201610474236A CN106115757A CN 106115757 A CN106115757 A CN 106115757A CN 201610474236 A CN201610474236 A CN 201610474236A CN 106115757 A CN106115757 A CN 106115757A
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China
Prior art keywords
mud
conveying unit
horizontal rotary
rotation error
sludge processing
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CN201610474236.8A
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Chinese (zh)
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CN106115757B (en
Inventor
季栋梁
季逸超
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Individual
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Priority to CN201610474236.8A priority Critical patent/CN106115757B/en
Publication of CN106115757A publication Critical patent/CN106115757A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/001Incinerators or other apparatus for consuming industrial waste, e.g. chemicals for sludges or waste products from water treatment installations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/12Sludge, slurries or mixtures of liquids

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention provides a kind of drilling sludge processing system, including: sludge dewatering equipment, the first conveying unit, horizontal rotary dehydrator, the 3rd conveying unit, Rotation error, the 4th conveying unit, conveying arrangement;The feeding mouth of the discharging opening of sludge dewatering equipment and the first conveying unit connects;Horizontal rotary dehydrator receives the discharging of the first conveying unit;The feeding mouth of the discharging opening of horizontal rotary dehydrator and the 3rd conveying unit connects;The discharging of the discharging opening of Rotation error and the 3rd conveying unit connects;The feeding mouth of the discharging opening of Rotation error and the 4th conveying unit connects;Conveying arrangement receives the discharging of the 4th conveying unit.Have an advantage in that and drilling well mud out is first dehydrated through sludge dewatering equipment, be re-fed into horizontal rotary dehydrator, then burn through Rotation error, the rusting in mud is discharged the most afterwards, reduce the discharge of harmful substance, safety and environmental protection.

Description

Drilling sludge processing system and method
Technical field
The present invention relates to a kind of drilling sludge processing system and method.
Background technology
Waste liquid of drilling and the hang-up processing always puzzlement oil field of mud, say it is to process drilling sludge also such as it Not equal to be that process waste liquid of drilling sewage is the most appropriate, because processing drilling fluid sewage to be only a difficult problem, if waste liquid of drilling is dirty Water is handled well, can be with regard to extraterrestrial row, and all problems is just readily solved.
Harmful substance in drilling fluid: Organic substance, chloride (potassium chloride), salt and other as lead, zinc, hydrargyrum, ferrum, manganese, It is soluble in water that the harmful substances such as polyacrylamide in copper, Cr VI and medicament, various types of resins have, and have swims in water On, it is blended in sewage.Particularly some heavy metals are all present in sewage with ionic condition, and they are to sink voluntarily Form sediment.Thus, the mud in sewage is only harmful.Mud after this kind of sewage disposal is only harmful substance, it should take Set of comprehensive environmental protection treatment.
Summary of the invention
A kind of drilling sludge processing system of the offer of the present invention and method, to overcome the defect of above-mentioned prior art.
The present invention provides a kind of drilling sludge processing system, including: sludge dewatering equipment, the first conveying unit, horizontal rotary Dehydrator, the 3rd conveying unit, Rotation error, the 4th conveying unit, conveying arrangement;The discharging opening of sludge dewatering equipment and The feeding mouth of one conveying unit connects;Horizontal rotary dehydrator receives the discharging of the first conveying unit;Horizontal rotary dehydrator The feeding mouth of discharging opening and the 3rd conveying unit connects;The discharging of the discharging opening of Rotation error and the 3rd conveying unit is even Connect;The feeding mouth of the discharging opening of Rotation error and the 4th conveying unit connects;Conveying arrangement receives the 4th conveying unit Discharging.
Further, the present invention provides a kind of drilling sludge processing system, it is also possible to has a feature in that and also includes mud Buffering chamber and second conveyor group;The discharging opening of the feeding mouth of mud buffering chamber and the first conveying unit connects;Mud buffering chamber Discharging opening be connected with the feeding mouth of second conveyor group;The feeding mouth of horizontal rotary drying and the discharging opening of second conveyor group Connect.
Further, the present invention provides a kind of drilling sludge processing system, it is also possible to has a feature in that and also includes dedusting Device, air-introduced machine and chimney;Cleaner unit is arranged on the gas outlet of horizontal rotary dehydrator;Cleaner unit flue gas out is drawn by air-introduced machine Enter chimney.
Further, the present invention provides a kind of drilling sludge processing system, it is also possible to have a feature in that the first conveyer Group or second conveyor group or the 3rd conveying unit or the 4th carry unit and include at least one conveying worm.
Further, the present invention provides a kind of drilling sludge processing system, it is also possible to have a feature in that horizontal rotary dries The central axis of dry machine is horizontal by certain angle.
Further, the present invention provides a kind of drilling sludge processing system, it is also possible to have a feature in that rotary kiln incineration The central axis of stove is horizontal by certain angle.
It addition, the present invention also provides for a kind of drilling sludge processing method, comprise the following steps:
Step A, sludge dewatering equipment carry out processed;
Mud after step C, dehydration is delivered to horizontal rotary dehydrator dries;
Mud after step D, drying is delivered to Rotation error and burns;
Mud after step E, burning is transported to next process.
Further, the present invention provides a kind of drilling sludge processing method, it is also possible to have a feature in that in step A and Also there is between step C the mud after step B, dehydration be delivered to mud buffering chamber and temporarily deposit.
Further, the present invention provides a kind of drilling sludge processing method, it is also possible to has a feature in that and also includes step The flue gas that C-1, horizontal rotary dehydrator produce after cleaner unit purifies, air-introduced machine is discharged after introducing chimney.
Further, the present invention provides a kind of drilling sludge processing method, it is also possible to have a feature in that when containing in mud During oil, the incineration temperature of Rotation error is 650 DEG C-950 DEG C;When not oil-containing in mud, the burning of Rotation error Temperature is 600 DEG C-700 DEG C.
The beneficial effect of the invention
A kind of drilling sludge processing system of present invention offer and method, by drilling well mud out first through sludge dewatering equipment Dehydration, makes that mud is aqueous reaches 70-80%, is then delivered to surge bunker by Shaftless screw conveyor, then is conveyed into by shaftless screw sleeping Formula rotary dryer, material is dried after 40% by first moisture 70%, discharges from discharging opening, then delivers to revolution through conveying worm Kiln incinerator, material moisture is after 40% drying is to 10%, and the rusting in mud is discharged the most afterwards, send through conveying worm Conveying arrangement.
Accompanying drawing explanation
Fig. 1 is the structural representation of drilling sludge processing system.
Fig. 2 is the flow chart of drilling sludge processing method.
Detailed description of the invention
The present invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of drilling sludge processing system.
As it is shown in figure 1, drilling sludge processing system includes: sludge dewatering equipment 10, first carries unit 51, mud buffering chamber 20, second conveyor group 52, horizontal rotary dehydrator the 30, the 3rd conveying unit 53, Rotation error the 40, the 4th carry unit 54 and conveying arrangement.
The feeding mouth of the discharging opening of sludge dewatering equipment 10 and the first conveying unit 51 connects.The feeding mouth of mud buffering chamber 20 It is connected with the discharging opening of the first conveying unit 51;The discharging opening of mud buffering chamber 20 connects with the feeding mouth of second conveyor group 52 Connect.Horizontal rotary is dried the feeding mouth of 30 and is connected with the discharging opening of second conveyor group 52;The discharging of horizontal rotary dehydrator 30 Mouth is connected with the feeding mouth of the 3rd conveying unit 53.The discharging of the discharging opening of Rotation error 40 and the 3rd conveying unit 53 is even Connect;The feeding mouth of the discharging opening of Rotation error 40 and the 4th conveying unit 54 connects.Conveying arrangement receives the 4th conveyer The discharging of group 54.
First conveying unit 51 and second conveyor group 52 are Shaftless screw conveyors.3rd conveying unit 53 is according to reality Need to use segmentation structure for conveying, be made up of two Shaftless screw conveyors 53-1,53-2.4th conveying unit 54 is spiral transferring Send machine.Conveying arrangement is dolly.
Sludge dewatering equipment 10 can be moving plate spiral dewaterer or filter press dewaterer, and mud after dehydration is aqueous is 70-80%, dewatered sludge is delivered to mud buffering chamber 20 by Shaftless screw conveyor 51.Sludge outlet at sludge dewatering equipment 10 sets Sludge bucket, the bottom of bucket is the import of Shaftless screw conveyor.Mud in mud buffering chamber 20 is defeated by shaftless screw Send machine 52, mud is delivered to horizontal rotary dehydrator 30.
Setting flight in horizontal rotary dehydrator 30, for being taken up by mud, after dehydrator rotates, mud falls from above, Add the contact surface of mud and high-temperature flue gas, enhance the effect of heat transfer, mass transfer, improve the efficiency of drying;In dehydrator If crushing mechanism, it is used for crushing agglomerating clod, it is to avoid " the eggshell effect " of outer dry endogenous dampness occurs.The thermal source of sludge dryer is The high-temperature flue gas that rear portion sludge incineration produces.
When horizontal rotary dehydrator 30 is installed, its centrage is horizontal by certain angle, and it installs gradient is 2%;Run Time rotary speed be: 0-4.5r/min.The mud of aqueous 70-80% is sent into rotary dryer from kiln hood by Shaftless screw conveyor In, taking up through flight, fall, conduct heat with high-temperature flue gas, moisture content progressively evaporates;Under the rotary motion tilting cylinder, drying Mud finally enters sludge bucket from kiln tail;High-temperature flue gas enters dehydrator from kiln tail, carries out heat exchange with mud in cylinder, will Water in mud is heated into water vapour, discharges from kiln hood.High-temperature flue gas inlet temperature is
600-700 DEG C, exit gas temperature is: 70-110 DEG C.Such as acid gas-containing in flue gas, exhaust gas temperature necessarily be greater than Dew point.
Horizontal rotary dehydrator 30 has flue gas processing device.Flue gas processing device includes: electrostatic precipitator 31, air-introduced machine 32 and chimney 33.Electrostatic precipitator 31 is entered, at high-pressure electrostatic from horizontal rotary dehydrator 30 aqueous ash-laden gas out Under effect, flue dust, water in flue gas are all separated, and clean flue gas is after air-introduced machine 32, enter air from chimney 33.
The kiln hood loading hopper of Rotation error 40 is delivered to by conveying worm 53, through spiral from dehydrator mud out Rotation error 40 sent into by conveyer.Mud evaporates through moisture in Rotation error 40, dry, sump oil burning, then Process clean body refuse and enter hopper from kiln tail, send dolly to pull away through conveying worm 54 after cooling.
The rotary kiln of Rotation error 40 is steel cylinder structure, inner lining as thermal insulation material, refractory material.During installation wherein Heart line is horizontal by certain angle, and it installs gradient is 2%;During operation, rotary speed is: 0.2-2.5r/min;During stop Between: 40~60min, mud volumetric efficiency: Fd=3.7%.Kiln tail at rotary kiln arranges Oil-combustion combusting machine, for rotary kiln Interior mud and kiln body heat, and during operation, mud is in high-temperature flue gas, flame, the common effect of burner hearth high-temperature refractory Under, it is achieved from moisture evaporation, be dried, sump oil burning, burn.High-temperature flue gas and mud reverse movement in stove, heat transfer efficiency is more High.The flue gas discharged is discharged into sludge dryer from kiln hood, and rotary kiln exhaust gas temperature is at 600-700 DEG C.Needed for sludge incineration Air, by aerator from kiln tail send into.
Rotation error 40 has Oil-combustion combusting machine 41.Due to drillng operation in the wild, and mobility is big, and it assists combustion Material can only be with oil, so configure oil storage tank 43 and domestic oil tank 42 must to Oil-combustion combusting machine 41.
Sludge dewatering equipment 10, conveyer, mud buffering chamber 20;Horizontal rotary dehydrator 30 and Rotation error 40 points It is not arranged on three integrated steel-structure platforms.So that equipment transition.
Fig. 2 is the flow chart of drilling sludge processing method.
As in figure 2 it is shown, drilling sludge process method step is as follows:
Step A, mud enter sludge dewatering equipment from mud storage tank under the drive of pump, and mud is carried out by sludge dewatering equipment 10 Processed, the mud after dehydration is aqueous for 70-80%.
Mud after step B, dehydration is delivered to mud buffering chamber 20 by Shaftless screw conveyor 51 and temporarily deposits.
Mud in step C, mud buffering chamber 20 is delivered to horizontal rotary dehydrator 30 by Shaftless screw conveyor 52 and enters Row is dried, and material is dried to 40% by first moisture 70%.
The flue gas that step C-1, horizontal rotary dehydrator 30 produce is after cleaner unit purifies, air-introduced machine after introducing chimney Discharge.
Step D, dry after mud be delivered to Rotation error 40 and burn, material moisture from 40% dry to 10%.
When not oil-containing in mud, the incineration temperature of Rotation error 40 is 600 DEG C-700 DEG C;When oil-containing in mud Time, the incineration temperature improving Rotation error 40 is 650 DEG C-950 DEG C.
Step E, burn clean mud through conveying worm 54, deliver to cart transport to next process.

Claims (10)

1. a drilling sludge processing system, it is characterised in that: including, sludge dewatering equipment, the first conveying unit, horizontal rotary dry Dry machine, the 3rd conveying unit, Rotation error, the 4th conveying unit, conveying arrangement;
The discharging opening of described sludge dewatering equipment is connected with the feeding mouth of described first conveying unit;
Described horizontal rotary dehydrator receives the discharging of described first conveying unit;The discharging opening of described horizontal rotary dehydrator with The feeding mouth of described 3rd conveying unit connects;
The discharging opening of described Rotation error is connected with the discharging of described 3rd conveying unit;Going out of described Rotation error Material mouth is connected with the feeding mouth of described 4th conveying unit;
Described conveying arrangement receives the discharging of described 4th conveying unit.
2. drilling sludge processing system as claimed in claim 1, it is characterised in that:
Also include mud buffering chamber and second conveyor group;
The feeding mouth of described mud buffering chamber is connected with the discharging opening of described first conveying unit;The discharging of described mud buffering chamber Mouth is connected with the feeding mouth of described second conveyor group;
The feeding mouth that described horizontal rotary is dried is connected with the discharging opening of described second conveyor group.
3. drilling sludge processing system as claimed in claim 1, it is characterised in that:
Also include cleaner unit, air-introduced machine and chimney;
Described cleaner unit is arranged on the gas outlet of described horizontal rotary dehydrator;
Described cleaner unit flue gas out is introduced described chimney by described air-introduced machine.
4. drilling sludge processing system as claimed in claim 1, it is characterised in that:
Wherein, described first conveying unit or described second conveyor group or the described 3rd carry unit or described 4th conveyer Group includes at least one conveying worm.
5. drilling sludge processing system as claimed in claim 1, it is characterised in that:
Wherein, the central axis of described horizontal rotary dehydrator is horizontal by certain angle.
6. drilling sludge processing system as claimed in claim 1, it is characterised in that:
Wherein, the central axis of described Rotation error is horizontal by certain angle.
7. a drilling sludge processing method, it is characterised in that: comprise the following steps,
Step A, sludge dewatering equipment carry out processed;
Mud after step C, dehydration is delivered to horizontal rotary dehydrator dries;
Mud after step D, drying is delivered to Rotation error and burns;
Mud after step E, burning is transported to next process.
8. drilling sludge processing method as claimed in claim 7, it is characterised in that:
Also there is between step A and step C the mud after step B, dehydration be delivered to mud buffering chamber and temporarily deposit.
9. drilling sludge processing method as claimed in claim 7, it is characterised in that:
Also include flue gas that step C-1, horizontal rotary dehydrator produce after cleaner unit purifies, air-introduced machine after introducing chimney Discharge.
10. drilling sludge processing method as claimed in claim 7, it is characterised in that:
When oil-containing in mud, the incineration temperature of Rotation error is 650 DEG C-950 DEG C;
When not oil-containing in mud, the incineration temperature of Rotation error is 600 DEG C-700 DEG C.
CN201610474236.8A 2016-06-24 2016-06-24 Drilling sludge processing system and method Expired - Fee Related CN106115757B (en)

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Application Number Priority Date Filing Date Title
CN201610474236.8A CN106115757B (en) 2016-06-24 2016-06-24 Drilling sludge processing system and method

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Application Number Priority Date Filing Date Title
CN201610474236.8A CN106115757B (en) 2016-06-24 2016-06-24 Drilling sludge processing system and method

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CN106115757A true CN106115757A (en) 2016-11-16
CN106115757B CN106115757B (en) 2017-11-10

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201825832U (en) * 2010-08-20 2011-05-11 上海市离心机械研究所有限公司 Sludge dewatering-drying device system
CN103244957A (en) * 2012-02-28 2013-08-14 四川宇阳环境工程有限公司 Integral treatment method for drying and incinerating sludge
CN105439404A (en) * 2015-12-31 2016-03-30 无锡国联环保科技股份有限公司 Sludge dewatering, drying and incinerating system and method
CN205313341U (en) * 2015-12-31 2016-06-15 无锡国联环保科技股份有限公司 Sludge dewatering drying combustion system
CN205874169U (en) * 2016-06-24 2017-01-11 季栋梁 Well drilling sludge treatment system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201825832U (en) * 2010-08-20 2011-05-11 上海市离心机械研究所有限公司 Sludge dewatering-drying device system
CN103244957A (en) * 2012-02-28 2013-08-14 四川宇阳环境工程有限公司 Integral treatment method for drying and incinerating sludge
CN105439404A (en) * 2015-12-31 2016-03-30 无锡国联环保科技股份有限公司 Sludge dewatering, drying and incinerating system and method
CN205313341U (en) * 2015-12-31 2016-06-15 无锡国联环保科技股份有限公司 Sludge dewatering drying combustion system
CN205874169U (en) * 2016-06-24 2017-01-11 季栋梁 Well drilling sludge treatment system

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Granted publication date: 20171110