CN106114948A - A kind of Full automatic capacitance braider and method thereof - Google Patents
A kind of Full automatic capacitance braider and method thereof Download PDFInfo
- Publication number
- CN106114948A CN106114948A CN201610628686.8A CN201610628686A CN106114948A CN 106114948 A CN106114948 A CN 106114948A CN 201610628686 A CN201610628686 A CN 201610628686A CN 106114948 A CN106114948 A CN 106114948A
- Authority
- CN
- China
- Prior art keywords
- belt wheel
- detection module
- braid
- module
- electric capacity
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a kind of Full automatic capacitance braider and processing method thereof.This device includes frame, the first metal detection module, indexing module, mechanical hand, manipulator control platform, the first Photoelectric Detection module, the first belt wheel, the second belt wheel, cylinder, the second metal detection module, the second Photoelectric Detection module, the 3rd metal detection module, slip belt wheel, chute, two groups of push rods, braid doubling module, counting belt wheel, the 3rd belt wheel, the 4th belt wheel, the 5th belt wheel, perforation unit and electric capacity braid.The present invention mainly by capacity cell part in bulk according to the requirement molding braid of client.The simple in construction of the present invention, processing ease, automaticity is higher, and detection accurately, produces the wrong probability of volume most products relatively at present and greatly reduces.
Description
Technical field
The present invention relates to braider device, particularly a kind of Full automatic capacitance braider and method thereof.
Background technology
Along with the application of the electronic components such as capacitance resistance is more and more extensive, the braid encapsulation technology industry of capacitance resistance element is subject to
Pay attention to increasing.
Electric capacity braid refers to capacity cell part in bulk according to the requirement molding braid of client, capacitance braiding machine main
Function is by scattered capacitor packages braid, during braid, it is necessary to assure the positive and negative electrode pin direction of each electric capacity is consistent,
When client otherwise will be caused to use electric capacity reverse, cause the consequences such as blast.It is critical defect that product is compiled counter, at current braider not
Disconnected have product to compile inverse problem, though there being the anti-test section of volume to detect on braider after band, but this detection mode existing defects,
Detection method is single, and as when long pin bends, single detection part may produce the testing result of mistake.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of Full automatic capacitance braider and method thereof.
A kind of Full automatic capacitance braider includes frame, the first metal detection module, indexing module, 6 groups of mechanical hands, machineries
Hand control platform, the first Photoelectric Detection module, the first belt wheel, the second belt wheel, cylinder, the second metal detection module, the second smooth electric-examination
Survey module, the 3rd metal detection module, slip belt wheel, chute, two groups of push rods, braid doubling module, counting belt wheel, the 3rd bands
Wheel, the 4th belt wheel, the 5th belt wheel, perforation unit, electric capacity braid and rewinding module, wherein rewinding module by two groups of elevating screws,
Translation screw mandrel and slide block composition；First metal detection module, indexing module are respectively fixed on the machine frame, and manipulator control platform is fixed
In frame, 6 groups of mechanical hands are connected with manipulator control platform, and the first Photoelectric Detection module is fixed in frame, the first belt wheel with
Second belt wheel is respectively fixed on the machine frame and is connected, and cylinder is fixed in frame and is connected with perforation unit, the second metal
Detection module, the second Photoelectric Detection module and the 3rd metal detection module are each attached in frame, and chute is fixed in frame, sliding
Movable belt pulley is connected with chute, two groups of push rods, braid doubling module, counting belt wheel, the 3rd belt wheel, the 4th belt wheel, the 5th belt wheel, beats
Hole unit, rewinding module are separately fixed on machine, electric capacity braid respectively with the first band, the second belt wheel, counting belt wheel, the 3rd band
Wheel, the 4th belt wheel, the 5th belt wheel are connected, and two groups of elevating screws are connected with frame, and translation screw mandrel and two groups of elevating screws are connected, sliding
Block is connected with translation screw mandrel.
As preferably, described counting belt wheel has 20 frustum of a cone teeth.
As preferably, described braid doubling module top half can rotate.
The using method of a kind of a kind of Full automatic capacitance braider as claimed in claim 1 comprises the following steps:
1) capacitance braiding machine start, 6 groups of mechanical hands grip capacitor simultaneously；
2) the first metal detection module detection electric capacity both positive and negative polarity position judgment manipulator clamping direction is the most correct, if the most just
Really, indexing module is utilized to make capacitor turn to；
3) the first Photoelectric Detection module detection judges that there has been capacitor target capacitance braid position；
4) electric capacity braid is punched by perforation unit.
5) electric capacity is separately verified by the second metal detection module, the second Photoelectric Detection module and the 3rd metal detection module
Direction in electric capacity braid is the most correct.
6) electric capacity quantity in counting belt wheel record electric capacity braid, utilizes braid doubling module to carry out doubling every 20.
7) electric capacity braid is drawn in by two groups of push rod interval motions.
8) elevating screw rotates and makes translation screw mandrel increase, and translation screw mandrel rotates and makes slide block slip electric capacity braid be received completely
Tightly.
Use the present invention, utilize first detection module judge the polarity of capacitor and utilize indexing module by each capacitor square
To unification, may determine that whether have capacitor on this electric capacity braid position by the first Photoelectric Detection module, prevent leakage and put
Or the phenomenon repeating to place occurs, the second metal detection module and the 3rd metal detection module can be by detecting the pole of electric capacity
Property capacitance direction is verified, the second Photoelectric Detection module by detection electric capacity sleeve on white label come capacitor square
To verifying.This assembly line is more comprehensive to the detection of electric capacity, can be effectively prevented electric capacity installation and invert, capacitive touch angular variation
Etc. problem, it addition, the rewinding module of the present invention can accelerate material recovering speed, it is greatly improved the production efficiency of this assembly line.
Accompanying drawing explanation
Fig. 1 is the overall schematic of the present invention a kind of Full automatic capacitance braider；
Fig. 2 is the schematic diagram counting belt wheel 17 in the present invention a kind of Full automatic capacitance braider；
Fig. 3 is the schematic diagram of braid doubling module 16 in the present invention a kind of Full automatic capacitance braider；
Fig. 4 is the schematic diagram of rewinding module in the present invention a kind of Full automatic capacitance braider；
In figure, frame the 1, first metal detection module 2, indexing 3,6 groups of mechanical hands 4 of module, manipulator control platform the 5, first photoelectricity
Detection module the 6, first belt wheel the 7, second belt wheel 8, cylinder the 9, second metal detection module the 10, second Photoelectric Detection module 11,
Three metal detection module 12, slip belt wheel 13,14, two groups of push rods 15 of chute, braid doubling module 16, counting belt wheel the 17, the 3rd
Belt wheel the 18, the 4th belt wheel the 19, the 5th belt wheel 20, perforation unit 21,22, two groups of elevating screws 24 of electric capacity braid, translation screw mandrel 25,
Slide block 26.
Detailed description of the invention
A kind of Full automatic capacitance braider, it is characterised in that include frame the 1, first metal detection module 2, indexing module 3,
6 groups of mechanical hands 4, manipulator control platform the 5, first Photoelectric Detection module the 6, first belt wheel the 7, second belt wheel 8, cylinder 9, second metals
Detection module the 10, second Photoelectric Detection module the 11, the 3rd metal detection module 12, slip belt wheel 13,14, two groups of push rods of chute
15, braid doubling module 16, counting belt wheel the 17, the 3rd belt wheel the 18, the 4th belt wheel the 19, the 5th belt wheel 20, perforation unit 21, electric capacity
Braid 22 and rewinding module；Wherein rewinding module is made up of two groups of elevating screws 24, translation screw mandrel 25 and slide block 26；First metal
Detection module 2, indexing module 3 are separately fixed in frame 1, and manipulator control platform 5 is fixed in frame 1,6 groups of mechanical hands 4 with
Manipulator control platform 5 is connected, and the first Photoelectric Detection module 6 is fixed in frame 1, and the first belt wheel 7 is fixed respectively with the second belt wheel 8
In frame 1 and be connected, cylinder 9 is fixed in frame 1 and is connected with perforation unit 21, the second metal detection module 10,
Second Photoelectric Detection module 11 and the 3rd metal detection module 12 are each attached in frame 1, and chute 14 is fixed in frame 1, sliding
Movable belt pulley 13 is connected with chute 14, two groups of push rods 15, braid doubling module 16, counting belt wheel the 17, the 3rd belt wheel the 18, the 4th belt wheels
19, the 5th belt wheel 20, perforation unit 21, rewinding module 23 are separately fixed in frame 1, electric capacity braid 22 respectively with the first belt wheel
7, the second belt wheel 8, counting belt wheel the 17, the 3rd belt wheel the 18, the 4th belt wheel the 19, the 5th belt wheel 20 are connected, two groups of elevating screws 24 with
Frame 1 is connected, and translation screw mandrel 25 is connected with two groups of elevating screws 24, and slide block 26 is connected with translation screw mandrel 25.
As in figure 2 it is shown, as preferably, the counting belt wheel 17 of a kind of Full automatic capacitance braider has 20 frustums of a cone
Tooth.
As it is shown on figure 3, as preferably, a kind of Full automatic capacitance braider braid doubling module 16 top half energy
Rotate.
The using method of a kind of Full automatic capacitance braider, comprises the following steps:
1) capacitance braiding machine start, 6 groups of mechanical hands 4 grip capacitor simultaneously；
2) the first metal detection module 2 detects electric capacity both positive and negative polarity position judgment mechanical hand 4 and clamps direction the most correctly, if the most just
Really, indexing module 3 is utilized to make capacitor turn to；
3) the first Photoelectric Detection module 6 detection judges that there has been capacitor target capacitance braid 22 position；
4) electric capacity braid 22 is punched by perforation unit 21.
5) detect electric capacity both positive and negative polarity by the second metal detection module 10, the second Photoelectric Detection module 11 detects on electric capacity white
Colour code label and the 3rd metal detection module 12 detection detection electric capacity both positive and negative polarity separately verify electric capacity direction in electric capacity braid 22
The most correct.
6) counting belt wheel 17 records electric capacity quantity in electric capacity braid 22, utilizes braid doubling module 16 to carry out every 20 right
Folding.
7) electric capacity braid 22 is drawn in by two groups of push rod 15 interval motions.
8) elevating screw 24 rotates and makes translation screw mandrel 25 increase, and translation screw mandrel 25 rotates and makes slide block 26 slide electric capacity braid
22 tighten up completely.
Claims (4)
1. a Full automatic capacitance braider, it is characterised in that include frame (1), the first metal detection module (2), indexing module
(3), 6 groups of mechanical hands (4), manipulator control platform (5), the first Photoelectric Detection module (6), the first belt wheel (7), the second belt wheel (8),
Cylinder (9), the second metal detection module (10), the second Photoelectric Detection module (11), the 3rd metal detection module (12), slip band
Wheel (13), chute (14), two groups of push rods (15), braid doubling module (16), counting belt wheel (17), the 3rd belt wheel (18), the 4th
Belt wheel (19), the 5th belt wheel (20), perforation unit (21), electric capacity braid (22) and rewinding module；Wherein rewinding module is by two groups
Elevating screw (24), translation screw mandrel (25) and slide block (26) composition；First metal detection module (2), indexing module (3) are solid respectively
Being scheduled in frame (1), manipulator control platform (5) is fixed in frame (1), 6 groups of mechanical hands (4) and manipulator control platform (5) phase
Even, the first Photoelectric Detection module (6) is fixed in frame (1), and the first belt wheel (7) and the second belt wheel (8) are separately fixed at frame
(1) going up and be connected, cylinder (9) is fixed on frame (1) and above and is connected with perforation unit (21), the second metal detection module
(10), the second Photoelectric Detection module (11) and the 3rd metal detection module (12) be each attached in frame (1), chute (14) is fixed
In frame (1), slip belt wheel (13) is connected with chute (14), two groups of push rods (15), braid doubling module (16), counting belt wheels
(17), the 3rd belt wheel (18), the 4th belt wheel (19), the 5th belt wheel (20), perforation unit (21), rewinding module (23) are fixed respectively
In frame (1), electric capacity braid (22) respectively with the first belt wheel (7), the second belt wheel (8), counting belt wheel (17), the 3rd belt wheel
(18), the 4th belt wheel (19), the 5th belt wheel (20) be connected, two groups of elevating screws (24) are connected with frame (1), translate screw mandrel (25)
Being connected with two groups of elevating screws (24), slide block (26) is connected with translation screw mandrel (25).
A kind of Full automatic capacitance braider the most according to claim 1, it is characterised in that on described counting belt wheel (17)
There are 20 frustum of a cone teeth.
A kind of Full automatic capacitance braider the most according to claim 1, it is characterised in that described braid doubling module
(16) top half can rotate.
4. the braid method of an a kind of Full automatic capacitance braider as claimed in claim 1, it is characterised in that include following
Step:
1) capacitance braiding machine start, 6 groups of mechanical hands (4) grip capacitor simultaneously；
2) the first metal detection module (2) detection electric capacity both positive and negative polarity position judgment mechanical hand (4) clamping direction is the most correct, if
Incorrect, utilize indexing module (3) to make capacitor turn to；
3) the first Photoelectric Detection module (6) detection judges that there has been capacitor target capacitance braid (22) position；
4) electric capacity braid (22) is punched by perforation unit (21)；
5) by the second metal detection module (10), the second Photoelectric Detection module (11) and the 3rd metal detection module (12) difference
Checking electric capacity direction in electric capacity braid (22) is the most correct；
6) the upper electric capacity quantity of counting belt wheel (17) record electric capacity braid (22), utilizes braid doubling module (16) to carry out every 20
Doubling；
7) electric capacity braid (22) is drawn in by two groups of push rod (15) interval motions；
8) elevating screw (24) rotates and makes translation screw mandrel (25) increase, and translation screw mandrel (25) rotates and makes slide block (26) slide electric capacity
Braid (22) is tightened up completely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610628686.8A CN106114948B (en) | 2016-08-04 | 2016-08-04 | A kind of Full automatic capacitance braider and its method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610628686.8A CN106114948B (en) | 2016-08-04 | 2016-08-04 | A kind of Full automatic capacitance braider and its method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106114948A true CN106114948A (en) | 2016-11-16 |
| CN106114948B CN106114948B (en) | 2018-11-23 |
Family
ID=57254396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610628686.8A Active CN106114948B (en) | 2016-08-04 | 2016-08-04 | A kind of Full automatic capacitance braider and its method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106114948B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112407387A (en) * | 2020-11-28 | 2021-02-26 | 四川圣融达容阻科技有限公司 | Packaging mechanism of metalized film capacitor core mask packaging machine |
Citations (6)
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| GB583999A (en) * | 1943-09-23 | 1947-01-03 | Standard Telephones Cables Ltd | Means for testing cables |
| CN2313942Y (en) * | 1997-07-31 | 1999-04-14 | 立方机械股份有限公司 | Vertical capacitor lacing machine adaptable for various foot distances |
| US5904087A (en) * | 1997-07-28 | 1999-05-18 | Foster-Miller, Inc. | Braiding machine carrier with clutch |
| CN104773317A (en) * | 2014-01-10 | 2015-07-15 | 株式会社村田制作所 | Apparatus and method for manufacturing a series of taped electronic components |
| CN204631165U (en) * | 2015-05-19 | 2015-09-09 | 钟伟其 | A kind of braid capacity measurement machine |
| CN206031861U (en) * | 2016-08-04 | 2017-03-22 | 金华市鑫隆电子有限公司 | Full -automatic electric capacity braider |
-
2016
- 2016-08-04 CN CN201610628686.8A patent/CN106114948B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB583999A (en) * | 1943-09-23 | 1947-01-03 | Standard Telephones Cables Ltd | Means for testing cables |
| US5904087A (en) * | 1997-07-28 | 1999-05-18 | Foster-Miller, Inc. | Braiding machine carrier with clutch |
| CN2313942Y (en) * | 1997-07-31 | 1999-04-14 | 立方机械股份有限公司 | Vertical capacitor lacing machine adaptable for various foot distances |
| CN104773317A (en) * | 2014-01-10 | 2015-07-15 | 株式会社村田制作所 | Apparatus and method for manufacturing a series of taped electronic components |
| CN204631165U (en) * | 2015-05-19 | 2015-09-09 | 钟伟其 | A kind of braid capacity measurement machine |
| CN206031861U (en) * | 2016-08-04 | 2017-03-22 | 金华市鑫隆电子有限公司 | Full -automatic electric capacity braider |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112407387A (en) * | 2020-11-28 | 2021-02-26 | 四川圣融达容阻科技有限公司 | Packaging mechanism of metalized film capacitor core mask packaging machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106114948B (en) | 2018-11-23 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20181017 Address after: 322100, two, Chaoyang Road, Wu Ning street, Dongyang, Jinhua, Zhejiang, two Applicant after: Dongyang Kai Chuang Intellectual Property Operation Co.,Ltd. Address before: 321000 No. 528 Linjiang West Road, Wucheng District, Jinhua, Zhejiang. Applicant before: JINHUA XINLONG ELECTRONIC Ltd.,Corp. |
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Effective date of registration: 20221025 Address after: 271000 Middle Road, Beijipo Industrial Park, High tech Zone, Tai'an City, Shandong Province Patentee after: Tai'an Dongfang Printed Board Co.,Ltd. Address before: 322100, two, Chaoyang Road, Wu Ning street, Dongyang, Jinhua, Zhejiang, two Patentee before: Dongyang Kai Chuang Intellectual Property Operation Co.,Ltd. |
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