CN106113462A - Double-wall corrugated pipe production system - Google Patents
Double-wall corrugated pipe production system Download PDFInfo
- Publication number
- CN106113462A CN106113462A CN201610660162.7A CN201610660162A CN106113462A CN 106113462 A CN106113462 A CN 106113462A CN 201610660162 A CN201610660162 A CN 201610660162A CN 106113462 A CN106113462 A CN 106113462A
- Authority
- CN
- China
- Prior art keywords
- double
- corrugated pipe
- wall corrugated
- water
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/91—Heating, e.g. for cross linking
- B29C48/9105—Heating, e.g. for cross linking of hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/18—Pleated or corrugated hoses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1616—Cooling using liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1658—Cooling using gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of double-wall corrugated pipe production system, including extruder, bellow mold, corrugation forming apparatus, spray equipment and heat insulation and heating equipment, the head of extruder is connected with bellow mold, bellow mold is ranked between pattern block at the two of corrugation forming apparatus, the two of the stricture of vagina shaped device pattern block that is ranked does open and close movement, so that the pipe on bellow mold is carried out ripple forming and the demoulding；Double-wall corrugated pipe after ripple forming is delivered to spray equipment by corrugation forming apparatus, and double-wall corrugated pipe is cooled down and shapes by the water injector ejection water in spray equipment；On the outer surface of the head that heat insulation and heating equipment is arranged on extruder, so that the molten plastic entering bellow mold from the head of extruder is incubated and heats.
Description
Technical field
The present invention relates to tubing and produce equipment technical field, be specifically related to a kind of double-wall corrugated pipe production system.
Background technology
Plastic double-walled corrugated pipe as a kind of novel light tubing saving the energy, it has, and proportion is little, cost is low, resistance to outside
Pressure, intensity are high, length in service life and the advantage such as easy for installation.At present, plastic double-walled corrugated pipe is mainly used in the ground of urban construction
The fields such as lower draining blowdown, rainwater-collecting, farmland discharging-irrigating, industrial wastewater discharge.
Double-wall corrugated pipe production line is by extruder, bellow mold, corrugation forming apparatus, spray equipment, cutting machine, turns over
The equipment such as pipe support are constituted, and its nucleus equipment is corrugation forming machine and extruder.Double-wall corrugated pipe produces and uses extruding-out process,
By two extruders, mixed raw material is extruded to forming machine.
But, during extruder is by mixed raw material extrusion to forming machine, owing to being affected by ambient temperature,
The winter of such as the Northwest, during molten plastic enters bellow mold from the head of extruder, the temperature of molten plastic
Degree can reduce so that molten plastic mobility is deteriorated, and ultimately result in the double-wall corrugated pipe quality produced and reduce.
Summary of the invention
In view of this, it is necessary to a kind of double-wall corrugated pipe production system effectively preventing molten plastic temperature from reducing is provided.
A kind of double-wall corrugated pipe production system, including extruder, bellow mold, corrugation forming apparatus, spray equipment and
Heat insulation and heating equipment, the head of extruder is connected with bellow mold, and what bellow mold was positioned at corrugation forming apparatus two is ranked
Between pattern block, the two of the stricture of vagina shaped device pattern block that is ranked does open and close movement, so that the pipe on bellow mold is carried out ripple
Molding and the demoulding；Double-wall corrugated pipe after ripple forming is delivered to spray equipment by corrugation forming apparatus, the spray in spray equipment
Double-wall corrugated pipe is cooled down and shapes by water device ejection water；Heat insulation and heating equipment is arranged on the outer surface of the head of extruder
On, so that the molten plastic entering bellow mold from the head of extruder is incubated and heats.
In above-mentioned double-wall corrugated pipe production system, the outer surface of the head of extruder is separately provided Heat preservation dress
Put, the molten plastic entering bellow mold from the head of extruder be incubated and heat, so avoid molten plastic from
During the head of extruder enters bellow mold, the extraneous low temperature environment impact on molten plastic, and then ensure double-walled
Corrugated tube quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of the double-wall corrugated pipe production system of a better embodiment.
Fig. 2 is the structural representation of another angle that double-wall corrugated pipe production system removes spray equipment in Fig. 1.
Fig. 3 is the structural representation of heat insulation and heating equipment in Fig. 1.
In figure: double-wall corrugated pipe production system 10, extruder 20, bellow mold 30, corrugation forming apparatus 40, frame
41, frame 411, vertically adjustment frame 412, front lowering or hoisting gear 413, rear lowering or hoisting gear 414, front hand-rail type operation dress are moved horizontally
Put 415, rear hand-rail type operation device 416, circular bubble 417, sizing module 42, spray equipment 50, casing 51, sprayer unit
52, water injector 53, corrugated tube guide 54, except water-cooling apparatus the 55, first blower fan the 550, second blower fan the 551, the 3rd wind
Machine 552, guiding tube 56, double-wall corrugated pipe temperature-detecting device 57, water temperature regulation device 58, heat insulation and heating equipment 60, strip
Zone of heating 61, strip heat-insulation layer 62, strip protective layer 63, fastening part 630, screw rod 632, temperature-detecting device 64.
Detailed description of the invention
Referring to Fig. 1 and Fig. 2, double-wall corrugated pipe production system 10 includes extruder 20, bellow mold 30, ripple
Shaped device 40, spray equipment 50 and heat insulation and heating equipment 60, the head of extruder 20 is connected with bellow mold 30, corrugated tube
Mould 30 is ranked between pattern block 42 at the two of corrugation forming apparatus 40, and the two of the stricture of vagina shaped device 40 pattern block 42 that is ranked is opened
Resultant motion, to carry out ripple forming and the demoulding to the pipe on bellow mold 30；Corrugation forming apparatus 40 is by after ripple forming
Double-wall corrugated pipe be delivered to spray equipment 50, double-wall corrugated pipe is cooled down by water injector in spray equipment 50 ejection water
And sizing；On the outer surface of the head that heat insulation and heating equipment 60 is arranged on extruder 20, to enter from the head of extruder 20
The molten plastic of bellow mold 30 is incubated and heats.
In the present embodiment, referring to Fig. 3, heat insulation and heating equipment 60 includes strip zone of heating 61, strip
Heat-insulation layer 62, strip protective layer 63 and temperature-detecting device 64, strip zone of heating 61, strip heat-insulation layer 62, strip
After protective layer 63 interfixes the most successively, the strip protective layer 63 being positioned at outer layer bends so that strip zone of heating
61, strip heat-insulation layer 62, strip protective layer 63 are formed on the ring-type outer surface with the head being set in extruder 20, strip
The two ends of shape protective layer 63 are bent to form downwards fastening part 630, and fastening part 630 offers screw, by screw rod 632 through fastening
The screw in portion 630 is relatively fixed with the head by heat insulation and heating equipment 60 with extruder 20, the fixing end of temperature-detecting device 64
Being fixed on screw rod 632, the test side of temperature-detecting device 64 contacts with the outer surface of the head of extruder 20.
Further, the frame 41 of corrugation forming apparatus 40 includes moving horizontally frame 411, vertically adjusts frame 412, front
Lowering or hoisting gear 413, rear lowering or hoisting gear 414, front hand-rail type operation device 415, rear hand-rail type operation device 416 and circular bubble
417, front lowering or hoisting gear 413, corresponding the fixing with the two ends vertically adjusting frame 412 in upper end of rear lowering or hoisting gear 414 are connected, front
Lowering or hoisting gear 413, rear lowering or hoisting gear 414 lower end corresponding with move horizontally that frame 411 is fixing to be connected, vertically adjust frame
412 are positioned at the top moving horizontally frame 411, front hand-rail type operation device 415, rear hand-rail type operation device 416 correspondence with
Front lowering or hoisting gear 413, rear lowering or hoisting gear 414 connect, and circular bubble 417 is arranged on and vertically adjusts in frame 412, so that operator
Before utilization, hand-rail type operation device 415, rear hand-rail type operation device 416 operate front lowering or hoisting gear 413, rear lowering or hoisting gear 414
During lifting, it is judged that vertically adjust whether frame 412 is in level, to ensure that bellow mold 30 is positioned at corrugation forming apparatus
The two of 40 are ranked between pattern block 42 and are ranked after pattern block 42 merges two, the cylindrical cavity formed and columned ripple
Pipe mold 30 is coaxial, it is ensured that the pipe thickness of the double-wall corrugated pipe produced is uniform.
Further, spray equipment 50 includes that two ends have the casing 51 of opening, sprayer unit 52, water injector 53, ripple
Stricture of vagina pipe guiding arrangement 54 and except water-cooling apparatus 55；Except water-cooling apparatus 55 be arranged on casing 51 away from corrugation forming apparatus 40
Opening on, the opening of the close corrugation forming apparatus 40 of casing 51 is provided with guiding tube 56, sprayer unit 52, water injector
53, in corrugated tube guide 54 is arranged on casing 51, sprayer unit 52 near the opening being provided with guiding tube 56 of casing 51,
Water injector 53 is positioned at the middle part of casing 51, with by sprayer unit 52, water injector 53 and except water-cooling apparatus 55 is to from case
The double-wall corrugated pipe that the guiding tube 56 of body 51 enters is lowered the temperature step by step.
Wherein, the first blower fan the 550, second blower fan 551 and the 3rd blower fan 552, the first blower fan is included except water-cooling apparatus 55
The top of 550 openings away from corrugation forming apparatus 40 being arranged on casing 51, the second blower fan 551 and the 3rd blower fan 552 are arranged
In the lower section of the opening away from corrugation forming apparatus 40 of casing 51, the first blower fan the 550, second blower fan 551 and the 3rd blower fan 552
The open communication away from corrugation forming apparatus 40 of air outlet and casing 51, first blower fan the 550, second blower fan 551 and the 3rd
The double-wall corrugated pipe that corrugated tube guide 54 is guided out by blower fan 552 is carried out except water and cooling.
Further, double-wall corrugated pipe temperature-detecting device 57 and water temperature regulation device are also included except water-cooling apparatus 55
58, double-wall corrugated pipe temperature-detecting device 57 is electrically connected with water temperature regulation device 58, double-wall corrugated pipe temperature-detecting device 57
It is arranged in the guiding tube 56 of casing 51, the temperature that water temperature regulation device 58 produces according to double-wall corrugated pipe temperature-detecting device 57
The temperature of the water in the corresponding water tank 51 of value regulation, so that entering temperature and the double-walled ripple of the water of sprayer unit 52, water injector 53
The temperature of stricture of vagina pipe matches, and then avoids affecting the quality of double-wall corrugated pipe because water temperature is the lowest.
Claims (6)
1. a double-wall corrugated pipe production system, including extruder, bellow mold, corrugation forming apparatus, spray equipment, it is special
Levying and be: also include heat insulation and heating equipment, the head of extruder is connected with bellow mold, and bellow mold is positioned at ripple forming
The two of device are ranked between pattern block, and the two of the stricture of vagina shaped device pattern block that is ranked does open and close movement, with on bellow mold
Pipe carries out ripple forming and the demoulding；Double-wall corrugated pipe after ripple forming is delivered to spray equipment by corrugation forming apparatus, spray
Double-wall corrugated pipe is cooled down and shapes by the water injector ejection water in shower device；Heat insulation and heating equipment is arranged on extruder
On the outer surface of head, so that the molten plastic entering bellow mold from the head of extruder is incubated and heats.
2. double-wall corrugated pipe production system as claimed in claim 1, it is characterised in that: heat insulation and heating equipment includes that strip adds
Thermosphere, strip heat-insulation layer, strip protective layer and temperature-detecting device, strip zone of heating, strip heat-insulation layer, strip
After protective layer interfixes the most successively, it is positioned at the strip protective layer bending of outer layer so that strip zone of heating, strip
Shape heat-insulation layer, strip protective layer are formed on the ring-type outer surface with the head being set in extruder, the two of strip protective layer
End is bent to form downwards fastening part, and fastening part offers screw, screw rod passes the screw of fastening part to be filled by Heat preservation
Putting the head with extruder to be relatively fixed, the fixing end of temperature-detecting device is fixed on screw rod, the detection of temperature-detecting device
End contacts with the outer surface of the head of extruder.
3. double-wall corrugated pipe production system as claimed in claim 2, it is characterised in that: the frame of corrugation forming apparatus includes water
Flat moving frame, vertically adjust frame, front lowering or hoisting gear, rear lowering or hoisting gear, front hand-rail type operation device, rear hand-rail type operation dress
Putting and circular bubble, front lowering or hoisting gear, corresponding the fixing with the two ends vertically adjusting frame in upper end of rear lowering or hoisting gear are connected, front
Lowering or hoisting gear, rear lowering or hoisting gear lower end corresponding with move horizontally that frame is fixing to be connected, vertically adjust frame and be positioned at level shifting
Above motivation frame, corresponding the connecting with front lowering or hoisting gear, rear lowering or hoisting gear of front hand-rail type operation device, rear hand-rail type operation device
Connecing, circular bubble is arranged on and vertically adjusts in frame, so that operator hand-rail type operation device, the operation of rear hand-rail type before utilization
When device operates front lowering or hoisting gear, the lifting of rear lowering or hoisting gear, it is judged that vertically adjust whether frame is in level.
4. double-wall corrugated pipe production system as claimed in claim 3, it is characterised in that: spray equipment includes that two ends have opening
Casing, sprayer unit, water injector, corrugated tube guide and except water-cooling apparatus；Except water-cooling apparatus is arranged on casing
The opening away from corrugation forming apparatus on, the opening of the close corrugation forming apparatus of casing is provided with guiding tube, sprayer unit,
Water injector, corrugated tube guide are arranged in casing, and sprayer unit is near the opening being provided with guiding tube of casing, water spray
Device is positioned at the middle part of casing, with by sprayer unit, water injector and except water-cooling apparatus enters from the guiding tube of casing
Double-wall corrugated pipe lower the temperature step by step.
5. double-wall corrugated pipe production system as claimed in claim 4, it is characterised in that: except water-cooling apparatus includes the first wind
Machine, the second blower fan and the 3rd blower fan, the first blower fan is arranged on the top of the opening away from corrugation forming apparatus of casing, the second wind
Machine and the 3rd blower fan are arranged on the lower section of the opening away from corrugation forming apparatus of casing, the first blower fan, the second blower fan and the 3rd
The air outlet of blower fan and the open communication away from corrugation forming apparatus of casing, the first blower fan, the second blower fan and the 3rd blower fan pair
The double-wall corrugated pipe that corrugated tube guide means guide goes out is carried out except water and cooling.
6. double-wall corrugated pipe production system as claimed in claim 5, it is characterised in that: double-walled ripple is also included except water-cooling apparatus
Stricture of vagina pipe temperature-detecting device and water temperature regulation device, double-wall corrugated pipe temperature-detecting device is electrically connected with water temperature regulation device,
Double-wall corrugated pipe temperature-detecting device is arranged in the guiding tube of casing, and water temperature regulation device is according to double-wall corrugated pipe temperature detection
The temperature of the water in the corresponding water tank of temperature value regulation that device produces, so that entering the temperature of the water of sprayer unit, water injector
Match with the temperature of double-wall corrugated pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610660162.7A CN106113462A (en) | 2016-08-12 | 2016-08-12 | Double-wall corrugated pipe production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610660162.7A CN106113462A (en) | 2016-08-12 | 2016-08-12 | Double-wall corrugated pipe production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106113462A true CN106113462A (en) | 2016-11-16 |
Family
ID=57258952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610660162.7A Pending CN106113462A (en) | 2016-08-12 | 2016-08-12 | Double-wall corrugated pipe production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106113462A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108394081A (en) * | 2018-01-31 | 2018-08-14 | 兴义市雄骏塑料管业有限公司 | A kind of plastic tube cooling device |
| CN109624364A (en) * | 2018-11-24 | 2019-04-16 | 湖北文太新材料有限公司 | A kind of bellows production line |
| CN109940854A (en) * | 2019-04-04 | 2019-06-28 | 康命源（安徽）塑料科技发展股份有限公司 | A kind of double-wall corrugated pipe system of processing using co-rotating conical twin-screw |
| CN110014558A (en) * | 2017-12-23 | 2019-07-16 | 中航森瑞武汉新材料有限公司 | A kind of preparation method of PE, PPR bellows |
| CN110331271A (en) * | 2019-06-28 | 2019-10-15 | 云和县宏峰模具厂 | A kind of cooling equipment of metal bellows |
| CN110667069A (en) * | 2019-10-18 | 2020-01-10 | 荀玉杰 | Inclined plastic corrugated pipe extrusion inner forming device |
| CN114131870A (en) * | 2021-11-25 | 2022-03-04 | 安徽杰蓝特新材料有限公司 | Production and processing equipment for double-wall corrugated pipe |
| CN114571698A (en) * | 2022-03-24 | 2022-06-03 | 安徽源锂高新材料有限公司 | Production process of double-resistance double-wall corrugated pipe |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110014558A (en) * | 2017-12-23 | 2019-07-16 | 中航森瑞武汉新材料有限公司 | A kind of preparation method of PE, PPR bellows |
| CN108394081A (en) * | 2018-01-31 | 2018-08-14 | 兴义市雄骏塑料管业有限公司 | A kind of plastic tube cooling device |
| CN109624364A (en) * | 2018-11-24 | 2019-04-16 | 湖北文太新材料有限公司 | A kind of bellows production line |
| CN109940854A (en) * | 2019-04-04 | 2019-06-28 | 康命源（安徽）塑料科技发展股份有限公司 | A kind of double-wall corrugated pipe system of processing using co-rotating conical twin-screw |
| CN110331271A (en) * | 2019-06-28 | 2019-10-15 | 云和县宏峰模具厂 | A kind of cooling equipment of metal bellows |
| CN110667069A (en) * | 2019-10-18 | 2020-01-10 | 荀玉杰 | Inclined plastic corrugated pipe extrusion inner forming device |
| CN114131870A (en) * | 2021-11-25 | 2022-03-04 | 安徽杰蓝特新材料有限公司 | Production and processing equipment for double-wall corrugated pipe |
| CN114131870B (en) * | 2021-11-25 | 2024-03-08 | 安徽杰蓝特新材料有限公司 | Production and processing equipment for double-wall corrugated pipe |
| CN114571698A (en) * | 2022-03-24 | 2022-06-03 | 安徽源锂高新材料有限公司 | Production process of double-resistance double-wall corrugated pipe |
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Application publication date: 20161116 |