CN106113174A - A kind of use spreading out device that bamboo shell is carried out the system of pretreatment - Google Patents

A kind of use spreading out device that bamboo shell is carried out the system of pretreatment Download PDF

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Publication number
CN106113174A
CN106113174A CN201610439624.2A CN201610439624A CN106113174A CN 106113174 A CN106113174 A CN 106113174A CN 201610439624 A CN201610439624 A CN 201610439624A CN 106113174 A CN106113174 A CN 106113174A
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China
Prior art keywords
bamboo shell
bamboo
guide plate
shakeouts
mounting bracket
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CN201610439624.2A
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Chinese (zh)
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王寿南
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Individual
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Individual
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Priority to CN201610439624.2A priority Critical patent/CN106113174A/en
Publication of CN106113174A publication Critical patent/CN106113174A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/001Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/02Staining or dyeing wood; Bleaching wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/04Combined bleaching or impregnating and drying of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/06Softening or hardening of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K9/00Chemical or physical treatment of reed, straw, or similar material
    • B27K9/002Cane, bamboo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00Purpose of the treatment
    • B27K2240/20Removing fungi, molds or insects

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The present invention relates to a kind of use spreading out device that bamboo shell is carried out the system of pretreatment, first and second shakeouts unit is in two states, one is: when bamboo shell guide plate is in working position, first and second guide roller is positioned at the preparation position in vacancy portion, and it two is: drive mechanism C regulates first and second guide roller and shakeouts position to what bamboo shell shakeout to moving away from bamboo shell guide plate side.Bamboo shell can effectively be shakeout by technique scheme, and the processing and utilization for bamboo shell provides support reliably.

Description

A kind of use spreading out device that bamboo shell is carried out the system of pretreatment
Technical field
The present invention relates to bamboo product manufacture field, be specifically related to a kind of use spreading out device that bamboo shell is carried out pretreatment to be System.
Background technology
Owing to Germinatus Bambusae sinospinosae (also known as Phyllostachys pubescens Mazei ex H.de Lebaie) may be used for working out the productive life apparatus such as bamboo plaque, dustpan, bamboo bed, bamboo chair, and For building field, therefore at the beginning of 21 century, Germinatus Bambusae sinospinosae is planted in China rural area widely.Along with the development and progress of modern science and technology, Bamboo is increasingly used less.And the fertility of bamboo is powerful, the small pieces bamboo of these early implantations grow up to already bamboo grove or Zhushan County.How reasonably utilizing these bamboo groves, Zhushan County, creating bigger economic benefit to agricultural production becomes raising agriculture One outlet of village's economy.At present bamboo processing become the board such as floor, decorative panel carry out the scheme utilized.Bamboo Being to be grown up to by bamboo sprout, after bamboo sprout grow up, the bamboo shell of its Radix Crotalariae szemoensis table parcel can come off by nature, and the most reliable scheme is to bamboo Shell carries out Appropriate application, and the most annual substantial amounts of bamboo shell is wasted.Along with bamboo shell is in fields such as packing box, health promoting shoe, the arts work Exploitation, bamboo shell is by substantial amounts of demand.But bamboo shell needs when carrying out other and utilizing to shakeout bamboo shell, tradition stand Flat is all to have been processed by manual, and the most existing efficiency of shakeouing can not meet the most far away actual production, it is therefore necessary to It is solved.
Bamboo shell shakeout after shape as shown in figure 16, similar with the shape of tip shovel board, naturally fall from bamboo sprout As shown in figure 17, that is in Figure 16, edge a1 of bamboo shell, a2 are wound bamboo hull shape shape to centre, and shakeouing process be exactly to wind Bamboo shell edge a1, a2 shakeout and shape, be subsequently used for follow-up processing and production.
Summary of the invention
It is an object of the invention to provide and a kind of use spreading out device that bamboo shell is carried out the system of pretreatment, it can be to bamboo Shell shakeouts reliably, improves the efficiency of bamboo shell processing, and the follow-up industrialization processing and utilization for bamboo shell provides support.
For achieving the above object, present invention employs techniques below scheme:
A kind of use spreading out device that bamboo shell is carried out the system of pretreatment, it is characterised in that: include the removal set gradually The depilation device of bamboo shell outer surface frill, the soaking compartment soaking the bamboo shell after depilation, steams the bamboo shell after soaking The steaming plant boiled, the rinsing bowl being carried out the bamboo shell after steaming and decocting, dries reduction moisture content to the bamboo shell after cleaning Dry frame, the spreading out device that the bamboo shell after drying is shakeout, the bamboo shell after shakeouing is carried out code and laminates whole repoussage machine;
Spreading out device includes the feed mechanism arranged in frame A and frame A, and feed mechanism includes the bamboo for carrying bamboo shell Shell conveyer belt, bamboo shell conveyer belt is connected with drive mechanism A, and the feed end of bamboo shell conveyer belt is provided with for bamboo shell conveyer belt Pushing the bamboo shell chute feeder of bamboo shell, the flute length direction of bamboo shell chute feeder is consistent with the conveying direction of bamboo shell conveyer belt, and bamboo shell send The conveyor surface flush of the upper strata belt body of the bottom land inner surface of hopper and bamboo shell conveyer belt is arranged, two cell walls of bamboo shell chute feeder to The extended guiding extension, inner side of bamboo shell conveyer belt, the spreader being provided above bamboo shell is shakeout of bamboo shell conveyer belt Structure and the bamboo shell after shakeouing is carried out the hot pressure mechanism of hot pressure sizing;Bamboo shell conveyer belt be provided above bamboo shell guide plate, Bamboo shell guide plate and bamboo shell chute feeder are postponed layout, and the width of bamboo shell guide plate, less than the groove width of bamboo shell chute feeder, shakeouts mechanism Shakeouing unit including first and second, first and second to shakeout unit identical and lay respectively at outside the two of bamboo shell guide plate, and bamboo shell guides Two rim portion of plate are not to its internal vacancy portion that arranges, and bamboo shell guide plate is connected with drive mechanism B, and bamboo shell guide plate is along bamboo The flute length direction of shell chute feeder is slidably mounted in frame A, and drive mechanism B regulation bamboo shell guide plate is along the flute length of bamboo shell chute feeder Direction moves, and first shakeouts unit includes the first mounting bracket, and the first mounting bracket is along the groove width direction of bamboo shell chute feeder Being slidably mounted in frame A, the first mounting bracket is provided with first and shakeouts subelement, first shakeouts subelement includes the first peace Suspending shape in midair on dress support and downwardly extend the first driving lever of layout, the first driving lever is arranged on the first mounting bracket near bamboo shell guide plate The end of side, the lower end of the first driving lever is provided with the first guide roller, and the middle part of the first guide roller offers wire grooves, and first The centrage of guide roller is paralleled with the length direction of bamboo shell guide plate, and first shakeouts subelement also includes in the first mounting bracket The first spooler arranged;Second shakeouts unit includes the second mounting bracket, and the second mounting bracket is along the groove width of bamboo shell chute feeder Direction is slidably mounted in frame A, the second mounting bracket is provided with second and shakeouts subelement, and second shakeouts subelement includes Suspending shape in two mounting brackets in midair and downwardly extend the second driving lever of layout, the second driving lever is arranged on the second mounting bracket and leads near bamboo shell To the end of plate side, the lower end of the second driving lever is provided with the second guide roller, and the middle part of the second guide roller offers wire grooves, The centrage of the second guide roller is paralleled with the length direction of bamboo shell guide plate, and second shakeouts subelement also includes that the second installation is propped up The second spooler arranged on frame;First and second shakeouts the corresponding layout of subelement, and on the first spooler, cotton rope walks around first and second Being connected with the second spooler after guide roller, the cotton rope between first and second guide roller is positioned at the lower section of bamboo shell guide plate, first, Two mounting brackets are connected with the 3rd drive mechanism, and the 3rd drive mechanism regulates first and second mounting bracket along bamboo shell chute feeder Groove width direction is moved;Hot pressure mechanism includes the hot pressure plate that bamboo shell conveyer belt is provided above, and hot pressure plate is slidably installed along vertical In frame A, hot pressure plate is connected with drive mechanism D, and drive mechanism D is ordered about hot pressure plate and moved up and down;Bamboo shell guide plate is in Two states, one is: the working position in bamboo shell chute feeder is inserted in one end of bamboo shell guide plate, and it two orders about for drive mechanism B What bamboo shell guide plate was dodged to moving away from bamboo shell chute feeder side, to hot pressure plate descending dodges position;First and second Shakeouing unit and be in two states, one is: when bamboo shell guide plate is in working position, first and second guide roller is positioned at vacancy portion Preparation position, it two is: drive mechanism C regulates first and second guide roller and moves bamboo shell to away from bamboo shell guide plate side Carry out shakeouing shakeouts position.
Bamboo shell can effectively be shakeout by technique scheme, and the processing and utilization for bamboo shell provides support reliably.
Accompanying drawing explanation
Fig. 1 is the structural representation of bamboo shell spreading out device;
Fig. 2 is the structural representation after Fig. 1 removes guide upright post and guide runner;
Fig. 3 is the structural representation after Fig. 2 removes hot pressure plate;
Fig. 4 is the structural representation after Fig. 3 removes bamboo shell feed well;
Fig. 5 is that Fig. 4 removes first and shakeouts the structural representation after unit;
Fig. 6 is the structural representation after Fig. 5 removes support platform and bamboo shell conveyer belt;
Fig. 7 is the second structural representation shakeouing unit;
Fig. 8 is the structural representation of bamboo shell guide plate;
Fig. 9 is the structural representation shakeouing mechanism;
Figure 10 is the schematic side view of Fig. 9;
Figure 11 is the first and second sectional structure schematic diagram shakeouing unit;
Figure 12 is first guide roller assembling schematic diagram on the first driving lever;
Figure 13 is the schematic side view of hot pressure plate;
Figure 14 is the A-A cross-sectional schematic of Figure 13;
Figure 15 is the circulation oil line system schematic diagram of conduction oil;
Figure 16 is not remove the structural representation after the bamboo shell of sheaths of bamboo shoots leaf shakeouts;
Figure 17 is the structural representation of the bamboo shell naturally come off removing sheaths of bamboo shoots leaf;
Figure 18 is the structural representation of bamboo shell just processing system;
Figure 19 is the front view of depilation device;
Figure 20 is the B1-B1 sectional view of Figure 19;
Figure 21 is the B2-B2 sectional view of Figure 19;
Figure 22 is the structural representation of boiling tank;
Figure 23 is the structural representation of steaming plant;
Figure 24 is the structural representation of hurdle frame;
Figure 25 is the top view of framework;
Figure 26 is the side view drying frame;
Figure 27 is the top view drying frame.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is carried out specifically Bright.Should be appreciated that following word only in order to describe one or more specific embodiments of the present invention, not to the present invention The protection domain of concrete request carries out considered critical.
Bamboo shell has another name called stalk sheaths of bamboo shoots, bamboo sheaths of bamboo shoots, bamboo shell, does not removes the structural representation after the bamboo shell of sheaths of bamboo shoots leaf (at the b in Figure 16) shakeouts As shown in figure 16, one end that bamboo shell is connected with sheaths of bamboo shoots ring (burr) is referred to as the head end of bamboo shell to figure, and bamboo shell Z1 grows sheaths of bamboo shoots leaf One end is referred to as the tail end of bamboo shell, and the surface that bamboo shell grows frill is referred to as the outer surface of bamboo shell, and bamboo shell is affixed with Radix Crotalariae szemoensis meat Attached surface is referred to as the inner surface of bamboo shell.Naturally the bamboo shell structure come off from bamboo sprout as shown in figure 17, under this state, bamboo shell Edge a1, a2 inner surface furl, bamboo shell spreading out device is exactly to shakeout the bamboo shell of state in Figure 17.
As shown in figs. 1-13, a kind of bamboo shell spreading out device, including sending of arranging in frame A and frame A for bamboo shell spreading out device Material mechanism, feed mechanism includes the bamboo shell conveyer belt for carrying bamboo shell Z1, and bamboo shell conveyer belt is connected with drive mechanism A, bamboo The feed end of shell conveyer belt is provided with bamboo shell chute feeder A21 from bamboo shell to bamboo shell Z1 conveyer belt, bamboo shell chute feeder A21 for pushing Flute length direction consistent with the conveying direction of bamboo shell conveyer belt, the bottom land inner surface of bamboo shell chute feeder A21 and bamboo shell conveyer belt Upper strata belt body A11 conveyor surface flush arrange, two cell walls of bamboo shell chute feeder A21 to the inner side of bamboo shell conveyer belt extend set Putting guiding extension, what bamboo shell was shakeout by being provided above of bamboo shell conveyer belt shakeouts mechanism and enters the bamboo shell after shakeouing The hot pressure mechanism of row hot pressure sizing.By shakeouing mechanism, bamboo shell shakeout and maintain temporarily bamboo shell shakeout state.Then By hot pressure, mechanism presses, and shapes it, and the bamboo shell in such Figure 17 is just shakeout, for follow-up processing.
In the present invention, the mechanism of shakeouing shakeouing bamboo shell designs particularly important, not only needs the bamboo shell that will wind Edge a1, a2 spread out, also to maintain edge a1 spread out, a2, to prevent it from again wrapping around.Therefore the present invention uses such as Technical scheme shown in Fig. 3,4,5,6 is implemented.Bamboo shell conveyer belt be provided above bamboo shell guide plate A41, bamboo shell is led Being positioned at the top of bamboo shell conveyer belt to plate A41 and spacing between the two is d1, the thickness of bamboo shell is d2, d1 > d2, bamboo shell guides Plate A41 and bamboo shell chute feeder A21 is postponed layout, the width of the bamboo shell guide plate A41 groove width less than bamboo shell chute feeder A21, shakeouts Mechanism includes that first and second shakeouts unit A31, A32, and first and second to shakeout unit A31, A32 identical and lay respectively at bamboo shell guide plate Outside the two of A41, two rim portion of bamboo shell guide plate A41 not to its internal vacancy portion A42 that arranges, bamboo shell guide plate A41 with Drive mechanism B is connected, and bamboo shell guide plate A41 is slidably mounted in frame A along the flute length direction of bamboo shell chute feeder A21, drives Mechanism B regulation bamboo shell guide plate A41 moves along the flute length direction of bamboo shell chute feeder A21, and first shakeouts unit includes first Mounting bracket A33, the first mounting bracket A33 is slidably mounted in frame A along the groove width direction of bamboo shell chute feeder A21, the first peace Being provided with first on dress support A33 and shakeout subelement, first shakeouts subelement includes that in the first mounting bracket A33, suspention shape is downward The the first driving lever A34 being disposed to extend, the first driving lever A34 are arranged on the first mounting bracket A33 near bamboo shell guide plate A41 side End, the lower end of the first driving lever A34 is provided with the first guide roller A35, and the middle part of the first guide roller A35 offers wire grooves, The centrage of the first guide roller A35 is paralleled with the length direction of bamboo shell guide plate A41, and first shakeouts subelement also includes first The the first spooler A37 arranged in mounting bracket;Second shakeouts unit includes the second mounting bracket A33, the second mounting bracket A33 Groove width direction along bamboo shell chute feeder A21 is slidably mounted in frame A, the second mounting bracket A33 is provided with second and shakeouts son Unit, second shakeouts subelement includes suspending in midair in the second mounting bracket A33 shape and downwardly extends the second driving lever A34 of layout, and second Driving lever A34 is arranged on second mounting bracket A33 end near bamboo shell guide plate A41 side, and the lower end of the second driving lever A34 is installed The second guide roller A35, the middle part of the second guide roller A35 is had to offer wire grooves, the centrage of the second guide roller A35 and bamboo shell The length direction of guide plate A41 is parallel, and second shakeouts the second spooler that subelement also includes arranging in the second mounting bracket A37;First and second shakeouts the corresponding layout of subelement, with after on the first spooler A37, first and second guide roller A35 walked around by cotton rope Two spooler A37 are connected, and the cotton rope between first and second guide roller A35 is positioned at the lower section of bamboo shell guide plate A41, first and second peace Dress support A33 and the 3rd drive mechanism are connected, and the 3rd drive mechanism regulates first and second mounting bracket A33 along bamboo shell chute feeder The groove width direction of A21 is moved;Hot pressure mechanism includes the hot pressure plate that bamboo shell conveyer belt is provided above, and hot pressure plate slides along vertical Being arranged in frame A, hot pressure plate A51 is connected with drive mechanism D, and drive mechanism D is ordered about hot pressure plate and moved up and down;Bamboo shell guides Plate A41 is in two states, and one is: the working position in bamboo shell chute feeder A21 is inserted in one end of bamboo shell guide plate A41, and they are two years old Descending to moving, to hot pressure plate A51 of bamboo shell guide plate A41 is ordered about away from bamboo shell chute feeder A21 side for drive mechanism B Carry out dodging dodges position;First and second shakeouts unit A31, A32 is in two states, and one is: bamboo shell guide plate A41 is in During working position, first and second guide roller A35 is positioned at the preparation position of vacancy portion A42, and it two is: drive mechanism C regulation first and second Guide roller A35 shakeouts position to what bamboo shell shakeout to moving away from bamboo shell guide plate A41 side.During operation, operator Bamboo shell in Figure 17 is pushed to bamboo shell conveyer belt in bamboo shell chute feeder A21 by member, and the head end of bamboo shell first inserts bamboo shell feeding In groove A21.The bamboo shell carried can be wrapped on the bamboo shell guide plate A41 being in working position, and the edge of bamboo shell winding abuts in The both sides edge of bamboo shell guide plate A41, after the conveying of bamboo shell puts in place, bamboo shell conveyer belt stops conveying, drive mechanism C orders about first, Two shakeout unit A31, A32 moves to away from bamboo shell guide plate A41 side respectively, and first and second driving lever A34 will promote volume Around edge carry out uncoiling and shakeout, the bamboo shell after shakeouing can be covered along with the cotton rope of first and second driving lever A34 elongation simultaneously Fixing, it is achieved quickly shakeouing and temporary shaping of bamboo shell.After bamboo shell is fully expanded, drive mechanism B orders about bamboo shell guide plate A41 Mobile to dodging position.After bamboo shell guide plate A41 goes to dodge position, drive mechanism D orders about that hot pressure plate is descending to press bamboo shell Sizing.After flatiron sizing terminates, ordering about hot pressure plate A51 up, bamboo shell conveyer belt recovers the bamboo shell after conveying will shakeout sizing and enters Row unloading, drive mechanism B orders about bamboo shell guide plate A41 by dodging bit recovery to working position, then drive mechanism C order about first, Two shakeout unit A31, A32 recovers to preparation position to be that next shakeouing of bamboo shell is prepared.Can be at bamboo shell guide plate A41 away from bamboo One end of shell chute feeder A21 arranges the first guide post, and the first guide post and frame A constitute slide-and-guide and be connected, and first leads It is connected with drive mechanism B to the other end of bar.Preferably the thickness of bamboo shell guide plate A41 is set to 3~5cm.First and second receives Line device A37 is conventional automatic line receiver A37, and it can automatically carry out take-up and put along with the movement of first and second mounting bracket Line.Additionally, it is preferred that arrange d1=(1.2~2) × d2.First and second spooler A37 can include that rotation is fixed on first and second installation The reel for winding cotton rope on support A33, reel is provided with the torsion spring making its automatic deploying and retracting cotton rope.
Further scheme is: as shown in Figure 10,11,12,13,14,15, and the lower end of first and second driving lever A34 sets respectively Put plectrum A39, plectrum A39 extended to the side away from bamboo shell guide plate A41 obliquely, the lower end height of plectrum A39 with The bottom level of first and second guide roller A35 is consistent;First guide roller A35 and the first spooler A37 is along the band of bamboo shell conveyer belt The spacing of cross direction is d6, and plectrum A39 on the first driving lever A34 and the first spooler A37 is along the bandwidth direction of bamboo shell conveyer belt Spacing be d7, d6 >=d7.So can improve the reliability that winding edge is shakeout, it is to avoid roller backfin bamboo shell edge cannot be spread out The generation of flat phenomenon.Preferably d6=d7, it shakeouts the best results of bamboo shell.
Further scheme is, the first mounting bracket A33 is additionally provided with the first central conductor wheel A36, the second installation It is additionally provided with the second central conductor wheel A36, the first central conductor wheel A36 on frame A33 and is positioned at the top of the first guide roller A35, the Cotton rope A38 between one spooler A37 and the first guide roller A35 takes turns on A36 around being located at the first central conductor, the second central conductor Wheel A36 is positioned at the top of the second guide roller A35, and the cotton rope A38 between the second spooler A37 and the second guide roller A35 is around being located at On second central conductor wheel.First and second central conductor wheel A36 can float and be separately mounted in first and second mounting bracket A33, rises To tensioning and the effect of change cotton rope A38 moving direction.Cotton rope A38 can be made up of finer wire.
Shakeouing mechanism specifically can use the following two kinds scheme to implement, and optimal shakeouts effect in order to obtain.One is, As shown in Fig. 9,10,11,12: first shakeout subelement along bamboo shell conveyer belt conveying direction be spaced arrange 3, second shakeouts son Unit is spaced along the conveying direction of bamboo shell conveyer belt and arranges 3, and first and second shakeouts the corresponding layout of subelement, and adjacent two first Shakeouing the spacing between subelement (can regard as the spacing between two first guide roller A35) is d31, and the average length of bamboo shell is D4 (d4 is the average length after bamboo shell removes sheaths of bamboo shoots leaf), d31=0.4 × d4.
It two is: first shakeouts subelement is spaced along the conveying direction of bamboo shell conveyer belt and arranges 2, and second shakeouts subelement Conveying direction along bamboo shell conveyer belt is spaced and arranges 2, and first and second shakeouts the corresponding layout of subelement, and two first shakeout son list Spacing (can regard as the spacing between two first guide roller A35) between unit is d32, and the average length of bamboo shell is d4, d32= 0.6×d4。
More detailed scheme is, as shown in Fig. 6,7,8, the tail end of bamboo shell guide plate A41 each extends over outside two to it Arranging stopper A43, the tail end of bamboo shell guide plate A41 is the bamboo shell guide plate A41 end away from bamboo shell chute feeder A21 side, Vacancy portion A42 is respectively separated setting along the length direction of bamboo shell guide plate A41 in the dual-side portion of bamboo shell guide plate A41, stops Block A43 spacing between the vacancy portion A42 that it is adjacent is d5, d5=(0.05~0.1) × d4.By stopper A43 to bamboo The edge of shell winding stops so that the bamboo shell of all conveyings can feed reliably, and the bamboo shell after charging can stop In identical position, it is ensured that the follow-up reliable enforcement shakeouing the qualitative operation of hot pressure.
Further scheme is, such as Figure 13, shown in 14, the lower surface of hot pressure plate A51 is provided with holding tank A5101, holds Flute length direction and the bandwidth direction of bamboo shell conveyer belt of groove A5101 received keeps consistent, and holding tank A5101 is corresponding with cotton rope to be set Put, thus avoid hot pressure plate A51 that cotton rope damages by pressure or presses against pressure bamboo shell surface.Offer into for housing heat conduction in hot pressure plate A51 The cavity-like of oil, the cavity of hot pressure plate A51 forms circulating oil path by oil guide pipe A512, delivery pump A511 with fuel reserve tank A513, It is provided with electric heating assembly in fuel reserve tank A513, is provided with dividing plate A54, dividing plate A54 in cavity and cavity is separated into roundabout shape For the runner of conduction oil flowing, as shown in figure 15.One guide upright post A52 can be set on the upper surface of hot pressure plate A51, guide Arrange on column A52 and constitute the guide runner A53 that slide-and-guide is connected, the upper end of guide upright post A52 and driving with frame A Mechanism D is connected, it is achieved the reliable driving of hot pressure plate A51 and the hot pressure to bamboo shell.
It addition, support platen A61 can be provided with in the downside of the upper strata belt body A11 of bamboo shell conveyer belt, support platen A61 and exist During hot pressure plate A51 work, upper strata belt body A11 is supported.Bamboo shell conveyer belt can be selected for Teflon lattice conveyer.Teflon Lattice conveyer high temperature resistant, corrosion-resistant, fatigue resistance is good, it addition, grid hole can accelerate the dehydration of bamboo shell, improve bamboo shell and press Scald the efficiency shakeout.
During concrete operations, drive mechanism A is motor-driven mechanism.Drive mechanism B is air cylinder driven mechanism.Drive mechanism C For air cylinder driven mechanism.Drive mechanism D is Driven by Hydraulic Cylinder mechanism.Certain each drive mechanism may be used without other type of drive Or governor motion is implemented, such as feed screw nut's governor motion, turbine and worm governor motion etc..
Secondly, frame A can also arrange control unit A and the conveying to bamboo shell puts in place the sensors A detected, control Unit A processed accepts signals-modulating drive mechanism A of sensors A, the running status of B, C, D.
Certainly also can cancel and hot pressure mechanism is set in frame A, after changing into directly being used flatiron to shakeouing by operator Bamboo shell carry out hot pressure, although which equipment cost is lower, but ironing-time is long, at the bottom of the operational efficiency of equipment, and Cotton rope can produce impact to the flatiron of flatiron.
The method using bamboo shell spreading out device to shakeout bamboo shell is:
Regulation bamboo shell guide plate A41 be in working position, first and second shakeout unit A31, A32 be in preparation position, hot pressure mechanism It is in a high position, bamboo shell is pushed in bamboo shell conveyer belt in bamboo shell chute feeder A21, start bamboo shell conveyer belt and bamboo shell is carried out defeated Sending, after the winding end face of bamboo shell head end leans with stopper A43, (conveying of this state bamboo shell puts in place, can be entered by sensors A Row detection judges, sensors A is photoelectric sensor), bamboo shell conveyer belt stops conveying, and drive mechanism C drives first and second to shakeout list Unit A31, A32 to away from bamboo shell guide plate A41 side move by bamboo shell wind edge spread out exhibition completely, bamboo shell spreads out exhibition completely After, drive mechanism B is ordered about bamboo shell guide plate A41 and is gone to dodge position, and drive mechanism D orders about that hot pressure plate A51 is descending to be carried out bamboo shell Hot pressure is shaped, and after the sizing of bamboo shell hot pressure terminates, drive mechanism D orders about the hot pressure up recovery of plate A51 to original state, drive mechanism B orders about bamboo shell guide plate A41 and recovers to working position, and drive mechanism C is ordered about first and second and shakeout unit A31, A32 recovery to preparation Position, then drive mechanism A is ordered about the operation of bamboo shell conveyer belt and the charging that bamboo shell unloading stereotyped for flatiron is next bamboo shell is done standard Standby.
As shown in figure 17, down, the head end of bamboo shell first inserts bamboo shell feeding to the outer surface of bamboo shell to state during the charging of bamboo shell In groove A21.
The bamboo shell spreading out device of above-mentioned offer, can effectively quickly shakeout bamboo shell, and efficiency improves more than 5 times, and Labor intensity is greatly diminished, and does not also have the situation scalding hands.
Present invention also offers a kind of bamboo shell primary system of processing, its as shown in figure 18, including the removal bamboo set gradually The depilation device B10 of shell outer surface frill, the soaking compartment C10 soaking the bamboo shell after depilation, enter the bamboo shell after soaking The steaming plant D10 of row steaming and decocting, the rinsing bowl E10 being carried out the bamboo shell after steaming and decocting, dry the bamboo shell after cleaning That reduces moisture content dries frame F10, and the bamboo shell after shakeouing is carried out by the spreading out device A10 shakeouing the bamboo shell after drying Code laminates whole repoussage machine G10.
Concrete scheme is:
The structure of depilation device B10 is as shown in Figure 19,20,21, including frame B (label B11 in Figure 19) and frame B updip The depilation cylinder B12 of ramp-like layout, the two ends of depilation cylinder B12 offer charging aperture and discharging opening, depilation cylinder B12 inwall respectively Being provided with convex tendon B121 on face, the length direction of convex tendon B121 is consistent with the length direction of depilation cylinder B12, and convex tendon B121 exists On the inwall of depilation cylinder B12, the length direction along depilation cylinder B12 is layered arrangement, and the convex tendon B121 of adjacent layer hands in interval Wrong shape is arranged, depilation cylinder B12 is connected with drive mechanism E.The cross section of convex tendon B121 is semicircle.Depilation cylinder B12 inclines Rake angle is 2~5 °.During operation, the bamboo shell of dehydrate is sent into depilation cylinder from the charging aperture of depilation cylinder B12 higher-end In B12, the outer surface of bamboo shell and inner wall of rotary drum face and rub each other, thus the frill on bamboo shell outer surface is entered Row quickly removing, brushes efficiency with hairbrush be greatly improved relative to traditional, and the bamboo shell of removing frill sends into soaking compartment Soak in C10, improve the steaming and decocting that moisture content is follow-up and prepare.
The structure of steaming plant D10, as shown in Figure 22,23,24,25, is provided above including boiling tank D11 and boiling tank D11 Ring-shaped guide rail D31, the boiling tank D11 bucket chamber being provided with mesh dividing plate D12, mesh dividing plate D12 top in boiling tank D11 is used for Bamboo shell is carried out steaming and decocting, is provided with heating assembly B (label D13 in Figure 22) on the downside of mesh dividing plate D12, ring-shaped guide rail D31 sets It is equipped with mobile dolly D32, mobile dolly D32 is provided with hoist engine D33, hoist engine D33 and is connected with the hurdle frame containing bamboo shell, Hurdle frame is made up of the splicing of each framework D21, and framework D21 includes at the bottom of frame, frame lid and the side frame wall of circle, the one end at the bottom of frame and side frame Wall is articulated and connected, and the bottom of side frame wall arranges bolt button, and bolt button is inserted into plug D213 and locks at the bottom of frame, outside side frame wall top Week, uniform intervals arranged connection hook D211, and bottom side frame wall, periphery uniform intervals arranges junction button D212, connects hook D211 and company Connecing the button corresponding layout of D212, adjacent framework D21 carries out locking connection, framework D21 by connecting hook D211, junction button D212 Inside arranging jube D214 to be separated, hurdle frame is lifted by crane by hoist engine D33.The length of the height of framework D21 and bamboo shell mutually one Causing, bamboo shell founds shape and is emitted in framework D21.In so bamboo shell is placed on hurdle frame, by hoist engine D33 hurdle frame is sling and drop down onto steaming Carrying out steaming and decocting in boiler drum D11, hurdle frame is sling after terminating by steaming and decocting by derricking gear again.The side of boiling tank D11 can arrange one Individual dewatering holder D41, the downside of dewatering holder D41 arranges cooking liquor collecting tank D42, and dewatering holder D41 includes taking off for bracketing hurdle frame Water supports platform and base, and dehydration supports the surrounding of platform and is respectively provided with support bar, and the upper end of support bar is provided with installation set, installs set Being arranged on the upper end of support bar by mounting assembly empty set, install the internal diameter external diameter more than supporting bar top of set, dehydration supports The surrounding of platform overlaps Joint with installing respectively, and the lower end of support bar is connected with base by universal joint, and dehydration supports platform and drives Its drive mechanism F carrying out reciprocally swinging dynamic is connected, and drive mechanism F includes that dehydration supports the motor F arranged on the downside of platform and turns Dish F, motor F drive rotating disk F around its main shaft at horizontal rotation in surface, and the main shaft of rotating disk F is positioned at card center position, rotating disk F Countershaft and main shaft be spaced a distance settings, dehydration support platform is rotatably assorted with countershaft and is connected cooperation.The splicing of multiple frameworks Hurdle frame once can realize the multi-layer stacking to bamboo shell, increases the treating capacity of single bamboo shell steaming and decocting.Framework is opened after bamboo shell steaming and decocting Bamboo shell can be offloaded in rinsing bowl at the bottom of the frame of bottom, operate quick and convenient.
Certainly, it is possible to use following scheme to implement, the side of boiling tank D11 arranges a dehydration device, is dehydrated device Including inner core, urceolus, inner core rotates and is fixed in urceolus, and drive mechanism G is ordered about inner core and rotated, and the bucket wall of inner core uniformly leaves If mesh, the diameter of inner core matches with the diameter of framework D21.
So hurdle frame after steaming and decocting vibrates on dewatering holder D41 and drains or centrifugal dewatering in dehydration device, to steaming and decocting Liquid quickly reclaims so that bamboo shell can be rapidly performed by follow-up rising operation.Bamboo shell after rinsing is placed on and dries Carry out on frame F10 drying dehydration, prepare for follow-up shakeouing.Dry frame F10 and include frame F (Figure 26, F11) in 27, machine Being provided with the supporting bable tops F111 of step-like layout on frame F, supporting bable tops F111 is provided with the part that catchments, the part that catchments is bending Plate body A is constituted, and plate body A includes edge outside the first board body part F12 and the first board body part F12, and (outside edge is near the most relatively The side of low step or outside edge are away from the side supporting terrace F112) bend the second extended plate obliquely Body F13, the first board body part F12 inclined shape layout, the height outside the first board body part F12 is more than in the first board body part F12 The height of side.So bamboo shell after rinsing can dry rapid airing on frame F10, improves the working (machining) efficiency of bamboo shell.Above-mentioned knot The plate body A of structure can bamboo shell is skewed stack time the bottom of bamboo shell carried out against, prevent bamboo shell from drying landing frame, real The rapid airing dehydration of existing bamboo shell.The current come off can be carried out water conservancy diversion, it is to avoid upper water drops down onto on lower floor's bamboo shell simultaneously.
Use said system that bamboo shell carries out the technique of preliminary working and method be:
S1: collect the bamboo shell that nature comes off, it is tedded naturally so that the moisture content of bamboo shell is down to 13~about 15%;
S2: the bamboo shell after naturally tedding is lost hair or feathers;
S3: the bamboo shell after depilation is poured into and soaks 2~2.5h in soaking compartment C10 so that bamboo shell fully absorbs water;
S4: the bamboo shell after soaking puts into steaming and decocting 5~8min in steaming plant D10, and the bamboo shell after steaming and decocting puts into rinsing bowl E10 is carried out;
S5: the bamboo shell after cleaning dries naturally so that bamboo shell moisture content is down to 18~about 20%, then carries out it Shakeouing, the bamboo shell code after shakeouing builds up bundle, then carries out repoussage.
Step S2 is lost hair or feathers and carries out in depilation device B10, bamboo shell depilation cylinder B12 in be detained time be 10~ 15s。
Step S5 is shakeout and carries out in bamboo shell spreading out device A10.
Before bamboo shell shakeouts, first cut off the sheaths of bamboo shoots leaf on bamboo shell.
The purpose of steaming and decocting be bamboo shell is softened, hyperchromic and fungus and mildew resistance processes, present invention also offers a kind of for Bamboo shell carries out the built agent of steaming and decocting, and built agent is by sodium metnylene bis-naphthalene sulfonate 0.8~1 weight portion, chitosan 1~2 weight portion, flat Flat add 0.2~the water of 0.3 weight portion, sodium bicarbonate 2~3 weight portion, sodium hydroxide 5~8 weight portion and 15~20 weight portions is joined Put and obtain.Cooking liquor in boiling tank can be obtained according to the proportions of 1:4~6 by built agent and water, preferably according to the ratio of 1:5 Example preparation obtains.Built agent be preferably in a proportion of sodium metnylene bis-naphthalene sulfonate 1 weight portion, chitosan 1.2 weight portion, peregal 0.2 weight portion, sodium bicarbonate 2 weight portion, sodium hydroxide 5 weight portion and water 20 weight portion.The cooking liquor of aforementioned proportion preparation can Realize the softening to bamboo shell, sterilization, the process of hyperchromic (light tone), improve the toughness of bamboo shell, it is simple to follow-up processing and utilization.Certainly Those skilled in the art also can be selected for other softening agents that can process bamboo shell, antibacterial, toner carry out compatibility, with Realize the process of softening, light tone and fungus and mildew resistance to bamboo shell.
Repoussage machine is similar with hydraulic press, and including supporting the support platform tying shape bamboo shell, support platform is provided above repoussage plate, Repoussage plate is connected with driving its hydraulic drive mechanism moved up and down.Drive mechanism E, F can be motor-driven mechanism or Other conventional drive mechanisms of person.
Such scheme is used can bamboo shell quickly to be processed to carry out the bamboo shell naturally come off the most just adding Work, utilizes for follow-up bamboo shell and provides convenient.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For Yuan, after knowing content described in the present invention, under the premise without departing from the principles of the invention, it is also possible to it is made some Equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.

Claims (3)

1. one kind uses spreading out device that bamboo shell is carried out the system of pretreatment, it is characterised in that: include the removal bamboo set gradually The depilation device of shell outer surface frill, the soaking compartment that the bamboo shell after depilation is soaked, the bamboo shell after soaking is carried out steaming and decocting Steaming plant, rinsing bowl that the bamboo shell after steaming and decocting is carried out, the bamboo shell after cleaning is dried and reduces moisture content Dry frame, the spreading out device that the bamboo shell after drying is shakeout, the bamboo shell after shakeouing is carried out code and laminates whole repoussage machine;
Depilation device includes that the depilation cylinder of skewed layout in frame B and frame B, the two ends of depilation cylinder offer charging respectively Mouthful and discharging opening, depilation inner wall of rotary drum face on be provided with convex tendon, the length direction of convex tendon with depilation cylinder length direction phase one Causing, convex tendon length direction of edge depilation cylinder on the inwall of depilation cylinder is layered arrangement, and the convex tendon of adjacent layer is handed in interval Wrong shape is arranged, depilation cylinder is connected with drive mechanism E;
Spreading out device includes the feed mechanism arranged in frame A and frame A, and feed mechanism includes that the bamboo shell for carrying bamboo shell is defeated Sending band, bamboo shell conveyer belt to be connected with drive mechanism A, the feed end of bamboo shell conveyer belt is provided with for pushing to bamboo shell conveyer belt The bamboo shell chute feeder of bamboo shell, the flute length direction of bamboo shell chute feeder is consistent with the conveying direction of bamboo shell conveyer belt, bamboo shell chute feeder The conveyor surface flush of upper strata belt body of bottom land inner surface and bamboo shell conveyer belt arrange, two cell walls of bamboo chute feeder are defeated to bamboo shell Send the extended guiding extension, inner side of band, what bamboo shell was shakeout by being provided above of bamboo shell conveyer belt shakeout mechanism and Bamboo shell after shakeouing is carried out the hot pressure mechanism of hot pressure sizing;Bamboo shell conveyer belt be provided above bamboo shell guide plate, bamboo shell is led Postponing layout to plate and bamboo shell chute feeder, the width of bamboo shell guide plate, less than the groove width of bamboo shell chute feeder, shakeouts mechanism and includes the One, two shakeouing unit, first and second to shakeout unit identical and lay respectively at outside the two of bamboo shell guide plate, the two of bamboo shell guide plate Edge is respectively to its internal vacancy portion that arranges, and bamboo shell guide plate is connected with drive mechanism B, and bamboo shell guide plate is along bamboo shell feeding The flute length direction of groove is slidably mounted in frame A, and drive mechanism B regulation bamboo shell guide plate enters along the flute length direction of bamboo shell chute feeder Row is mobile, and first shakeouts unit includes the first mounting bracket, and the first mounting bracket is along the groove width direction slip peace of bamboo shell chute feeder Being contained in frame A, the first mounting bracket is provided with first and shakeouts subelement, first shakeouts subelement includes the first mounting bracket Upper suspention shape downwardly extends the first driving lever of layout, and the first driving lever is arranged on the first mounting bracket near bamboo shell guide plate side End, the lower end of the first driving lever is provided with the first guide roller, and the middle part of the first guide roller offers wire grooves, the first guide roller Centrage parallel with the length direction of bamboo shell guide plate, first shakeout subelement also includes in the first mounting bracket arrange First spooler;Second shakeouts unit includes the second mounting bracket, and the second mounting bracket is sliding along the groove width direction of bamboo shell chute feeder Moving and be arranged in frame A, the second mounting bracket is provided with second and shakeouts subelement, second shakeouts subelement includes the second installation Suspending shape on support in midair and downwardly extend the second driving lever of layout, the second driving lever is arranged on the second mounting bracket near bamboo shell guide plate one The end of side, the lower end of the second driving lever is provided with the second guide roller, and the middle part of the second guide roller offers wire grooves, and second leads The centrage of line wheel is paralleled with the length direction of bamboo shell guide plate, and second shakeouts subelement also includes setting in the second mounting bracket The second spooler put;First and second shakeouts the corresponding layout of subelement, and on the first spooler, first and second guide roller walked around by cotton rope Being connected with the second spooler afterwards, the cotton rope between first and second guide roller is positioned at the lower section of bamboo shell guide plate, and first and second installs Support and the 3rd drive mechanism are connected, and the 3rd drive mechanism regulates first and second mounting bracket groove width side along bamboo shell chute feeder To movement;Hot pressure mechanism includes the hot pressure plate that bamboo shell conveyer belt is provided above, and hot pressure plate is slidably mounted on frame A along vertical On, hot pressure plate is connected with drive mechanism D, and drive mechanism D is ordered about hot pressure plate and moved up and down;Bamboo shell guide plate is in two kinds of shapes State, one is: the working position in bamboo shell chute feeder is inserted in one end of bamboo shell guide plate, and it two orders about bamboo shell for drive mechanism B and lead That dodges to moving away from bamboo shell chute feeder side, to hot pressure plate descending to plate dodges position;First and second shakeouts list Unit is in two states, and one is: when bamboo shell guide plate is in working position, first and second guide roller is positioned at the preparation in vacancy portion Position, it two is: drive mechanism C regulates first and second guide roller and spreads out bamboo shell to moving away from bamboo shell guide plate side Flat shakeouts position.
Employing spreading out device the most according to claim 1 carries out the system of pretreatment to bamboo shell, it is characterised in that: the first peace It is additionally provided with the first central conductor wheel on dress support, the second mounting bracket is additionally provided with the second central conductor wheel, in the middle of first Guide roller is positioned at the top of the first guide roller, and the cotton rope between the first spooler and the first guide roller is around being located at the first central conductor On wheel, the second central conductor wheel is positioned at the top of the second guide roller, the cotton rope winding between the second spooler and the second guide roller On the second central conductor wheel.
Employing spreading out device the most according to claim 1 carries out the system of pretreatment to bamboo shell, it is characterised in that: the first stand Flat subelement arranges 3 along the conveying direction interval of bamboo shell conveyer belt, and second shakeouts the subelement conveying side along bamboo shell conveyer belt Arrange 3 to interval, first and second shakeouts the corresponding layout of subelement, and adjacent two first spacing shakeout between subelement are D31, the average length of bamboo shell is d4, d31=0.4 × d4.
CN201610439624.2A 2016-06-18 2016-06-18 A kind of use spreading out device that bamboo shell is carried out the system of pretreatment Withdrawn CN106113174A (en)

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CN201610439624.2A CN106113174A (en) 2016-06-18 2016-06-18 A kind of use spreading out device that bamboo shell is carried out the system of pretreatment

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Application Number Priority Date Filing Date Title
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Application publication date: 20161116