CN106112810A - Stone grinder system failure Intelligent Measurement and analysis method and apparatus - Google Patents
Stone grinder system failure Intelligent Measurement and analysis method and apparatus Download PDFInfo
- Publication number
- CN106112810A CN106112810A CN201610640355.6A CN201610640355A CN106112810A CN 106112810 A CN106112810 A CN 106112810A CN 201610640355 A CN201610640355 A CN 201610640355A CN 106112810 A CN106112810 A CN 106112810A
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- CN
- China
- Prior art keywords
- stone grinder
- system failure
- steel framing
- hanger
- intelligent measurement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004575 stone Substances 0.000 title claims abstract description 73
- 238000004458 analytical method Methods 0.000 title claims abstract description 17
- 238000000691 measurement method Methods 0.000 title description 3
- 238000000034 method Methods 0.000 claims abstract description 30
- 238000009433 steel framing Methods 0.000 claims abstract description 29
- 238000005498 polishing Methods 0.000 claims abstract description 26
- 238000005259 measurement Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 21
- 239000011159 matrix material Substances 0.000 claims abstract description 16
- 238000010276 construction Methods 0.000 claims abstract description 15
- 239000003086 colorant Substances 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 5
- 238000000354 decomposition reaction Methods 0.000 claims description 3
- 238000011946 reduction process Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 1
- 238000004020 luminiscence type Methods 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 11
- 230000008859 change Effects 0.000 abstract description 7
- 238000012544 monitoring process Methods 0.000 abstract description 7
- 239000000203 mixture Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 13
- 230000003287 optical effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000007405 data analysis Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a kind of stone grinder system failure Intelligent Measurement and analytical equipment and method, it includes grinding and polishing platform, pressure transducer and three vibrating sensors, described pressure transducer is arranged on described grinding and polishing platform, three described vibrating sensors lay respectively on three angles of described grinding and polishing platform, described vibrating sensor is by structure-steel framing, hanger and collection array composition, described structure-steel framing is rectangular structure, described structure-steel framing is internal is hollow-core construction, the top of described structure-steel framing offers suppending hole, described hanger passes described suppending hole, described hanger is provided with light emitting diode matrix.It is capable of automatically-monitored stone grinder process, in real time the vibration change of monitoring stone grinder process, it is possible to during comprehensive analysis stone grinder, vibration change is to realize the detection to the system failure and analysis.
Description
Technical field
The present invention relates to a kind of intelligent fault detection and analytical equipment, particularly to a kind of stone grinder system failure intelligence
Detection and analytical equipment, further relate to a kind of stone grinder system failure Intelligent Measurement and analysis method, belongs to stone grinder machinery
Detection and analytical equipment and the method that is applied to this equipment.
Background technology
Stone grinder process is a violent motor process, and there will be a lot uncertain during stone grinder
Property, such as stone grinder machinery is broken, or stone grinder is imperfect, etc..So needing stone grinder process is carried out reality
Time monitoring, owing to monitoring real-time to stone grinder needs manual operation, if manual supervisory operator also stone grinder
Expert, thus the highest to the cost of the monitoring in real time of stone grinder.
After stone grinder monitors in real time, in addition it is also necessary to the fault carrying out stone grinder is analyzed, need these information
Processing, then analyze monitoring stone grinder in real time by these the most faulty, what fault is.Could realize stone material
The real-time monitoring of grinding and polishing process.
Summary of the invention
It is an object of the invention to overcome above-mentioned deficiency present in prior art, and a kind of reasonable in design be provided,
The stone grinder system failure Intelligent Measurement that stone grinder process can be monitored in real time and analytical equipment.
The present invention solves the problems referred to above and be the technical scheme is that this stone grinder system failure Intelligent Measurement and analysis
Device includes grinding and polishing platform, pressure transducer and three vibrating sensors, and described pressure transducer is arranged on described grinding and polishing platform,
Three described vibrating sensors lay respectively on three angles of described grinding and polishing platform, and described vibrating sensor is by structure-steel framing, hanger
Forming with collecting array, described structure-steel framing is rectangular structure, and described structure-steel framing is internal is hollow-core construction, the top of described structure-steel framing
Portion offers suppending hole, and described hanger passes described suppending hole, and described hanger is provided with light emitting diode matrix, described
The light emitting diode that each light emitting diode is different colours in light diode array, described hanger is by hanging ball, connection
Bar and luminescent ball composition, the two ends of described connecting rod connect described suspension ball and luminescent ball, described light emitting diode matrix respectively
It is evenly distributed on described luminescent ball surface.
In the present invention, the effect of grinding and polishing platform is to provide place for various equipment and grinding and polishing stone material.Pressure transducer is installed
On grinding and polishing platform, when stone material is placed on grinding and polishing platform when, pressure transducer is able to detect that stone material is the most in place, additionally it is possible to
The weight of stone material, and the duty during grinding and polishing being, both the pressure change during stone grinder detected.Thus make
Staff can analyze whether stone grinder process is normally carried out, and can further be divided stone grinder process
Analysis and summary of experience.Dynamic sensor can be to vibrating the analysis that become more meticulous produced by stone grinder process, owing to making to use up
Learn structure so that detection efficiency is greatly improved, and accuracy of detection is greatly improved.Described vibrating sensor is by structure
Frame, hanger and collection array composition, structure-steel framing is to provide for one stable environment of vibrating sensor, can eliminate other because of
The impact of element, hanger can be buckled on suppending hole so that hanger both can freely swing, again simple in construction.Described knot
Framework is internal is hollow-core construction so that various parts may be mounted in hollow-core construction, and described hanger is provided with light-emitting diodes
Pipe array can send the light of different colours, and the light emitting diode sending different colours light is fixed on luminescent ball not
Co-located such that it is able to determine that luminescent ball, where, then carries out data analysis, thus draws the data of vibration.Hang
Ball is positioned at the outside of suppending hole, and connecting rod passes suppending hole, and luminescent ball is positioned at hollow-core construction, and luminescent ball can be in hollow-core construction
Inside freely swing.Light emitting diode matrix is uniformly fixed on the surface of luminescent ball.Collect array and can collect light emitting diode battle array
The light that row send, by the intensity of different colours light to realize the location to luminescent ball position, these numbers of non-volatile recording
According to, it becomes possible to obtain vibration data, thus stone grinder process is detected and analyzed.
As preferably, the diameter of suppending hole of the present invention is less than described suspension ball.Make to hang ball and can hang over structure
On frame, structure is the simplest.
As preferably, detection of the present invention and analytical equipment also include vacuum equipment, described vacuum equipment and described knot
Framework connects.Vacuum equipment by the air in extraction hollow-core construction, thus can make the hanger can more unresisted pendulum
Dynamic, improve certainty of measurement and the accuracy of analysis.
As preferably, light emitting diode matrix of the present invention is arranged on the inner bottom surface of described structure-steel framing.Can conveniently connect
Receive light, accurately judge the position of hanger, improve certainty of measurement.
Present invention also offers the stone grinder system event of a kind of stone grinder system failure Intelligent Measurement and analytical equipment
Barrier Intelligent Measurement and the method for analysis, it comprises the steps: that a. passes through vibrating sensor and collects the first data of vibration；B. to institute
State the first data and carry out noise reduction process, obtain the second data；C. part mean decomposition method is used to carry out described second data
Data process the type drawing the stone grinder system failure；D. corresponding stone grinder system failure type is processed.
The present invention compared with prior art, has the following advantages and effect: be capable of automatically-monitored stone grinder mistake
Journey, in real time the vibration change of monitoring stone grinder process, it is possible to during comprehensive analysis stone grinder, vibration change is right to realize
The detection of the system failure and analysis, and the stone grinder system failure Intelligent Measurement of the offer of the present invention and the method for analysis can
Realize analyzing, the data of stone grinder system failure Intelligent Measurement and analytical equipment such that it is able to accurately draw stone in real time
The fault type of material polishing system, then carries out corresponding process.
Accompanying drawing explanation
Fig. 1 is stone grinder system failure Intelligent Measurement and the structural representation of analytical equipment of the embodiment of the present invention.
Fig. 2 is the knot of the vibrating sensor of the stone grinder system failure Intelligent Measurement of the embodiment of the present invention and analytical equipment
Structure schematic diagram.
Label declaration: grinding and polishing platform 101, pressure transducer 102, vibrating sensor 103, structure-steel framing 104, collect array
105, hang ball 106, connecting rod 107, luminescent ball 108.
Detailed description of the invention
The present invention is described in further detail below in conjunction with the accompanying drawings and by embodiment, and following example are to this
Bright explanation and the invention is not limited in following example.
Seeing Fig. 1 to Fig. 2, in the present embodiment, stone grinder system failure Intelligent Measurement and analytical equipment include grinding and polishing platform
101, pressure transducer 102 and three vibrating sensors 103, pressure transducer 102 is arranged on grinding and polishing platform 101, and three are shaken
Dynamic sensor 103 lays respectively on three angles of grinding and polishing platform 101, and vibrating sensor 103 is by structure-steel framing 104, hanger and collection
Array 105 forms, and structure-steel framing 104 is rectangular structure, and structure-steel framing 104 is internal is hollow-core construction, and the top of structure-steel framing 104 is offered
Having suppending hole, hanger passes suppending hole, and hanger is provided with light emitting diode matrix, each in light emitting diode matrix
Optical diode is the light emitting diode of different colours, and hanger is formed by hanging ball 106, connecting rod 107 and luminescent ball 108, even
The two ends of extension bar 107 connect suspension ball 106 and luminescent ball 108 respectively, and light emitting diode matrix is evenly distributed on luminescent ball 108 table
Face.
Stone grinder system failure Intelligent Measurement in the present embodiment and analytical equipment, employ the stone grinder system failure
Intelligent Measurement and the method for analysis, it comprises the steps: that a. passes through vibrating sensor 103 and collects the first data of vibration；The most right
Described first data carry out noise reduction process, obtain the second data；C. part mean decomposition method is used to enter described second data
Row data process the type drawing the stone grinder system failure；D. corresponding stone grinder system failure type is processed.
In the present embodiment, the effect of grinding and polishing platform 101 is to provide place for various equipment and grinding and polishing stone material.Pressure transducer
102 are arranged on grinding and polishing platform 101, and when stone material is placed on grinding and polishing platform 101 when, pressure transducer 102 is able to detect that stone
Material is the most in place, additionally it is possible to the weight of stone material, and the duty during grinding and polishing being detected, both during stone grinder
Pressure change.Thus make staff can analyze whether stone grinder process is normally carried out, and can be to stone grinder
Process is further analyzed and summarizes the experience.Vibration produced by stone grinder process can be carried out fine by dynamic sensor
Fractional analysis, owing to using optical texture so that detection efficiency is greatly improved, and accuracy of detection is greatly improved.Shake
Dynamic sensor 103 is made up of structure-steel framing 104, hanger and collection array 105, and structure-steel framing 104 is to provide for vibrating sensor
103 1 stable environments, can eliminate the impact of other factors, and hanger can be buckled on suppending hole so that hanger was both
Can freely swing, again simple in construction.Structure-steel framing 104 is internal is hollow-core construction so that various parts may be mounted at hollow knot
In structure, hanger is provided with light emitting diode matrix can send the light of different colours, and sends sending out of different colours light
Optical diode is fixed on again the diverse location of luminescent ball 108 such that it is able to determine that luminescent ball 108, where, is then carried out
Data analysis, thus draw the data of vibration.Hanging ball 106 and be positioned at the outside of suppending hole, connecting rod 107, through suppending hole, is sent out
Photosphere 108 is positioned at hollow-core construction, and luminescent ball 108 can freely swing in hollow-core construction.Light emitting diode matrix is uniformly solid
It is scheduled on the surface of luminescent ball 108.Collect array 105 and can collect the light that light emitting diode matrix sends, pass through different colours
The intensity of light to realize location to luminescent ball 108 position, these data of non-volatile recording, it becomes possible to obtain vibration data,
Thus stone grinder process is detected and analyzed.
The diameter of the present embodiment suppending hole is less than hanging ball 106.Make to hang ball 106 and can hang on structure-steel framing 104, knot
Structure is the simplest.
The present embodiment detection and analytical equipment also include that vacuum equipment, vacuum equipment connect with structure-steel framing 104.Vacuum equipment
Can by extraction hollow-core construction in air, thus make hanger can more unresisted swing, improve certainty of measurement and
The accuracy analyzed.
The present embodiment light emitting diode matrix is arranged on the inner bottom surface of structure-steel framing 104.Can conveniently receive light, accurately sentence
The position of disconnected hanger, improves certainty of measurement.
The when of stone grinder system failure Intelligent Measurement in the present embodiment and analytical equipment work, first stone material is put
Putting on grinding and polishing platform 101, then pressure transducer 102 detects the weight of stone material and carries out record, then grinds stone material
Throw, the change of pressure during pressure transducer 102 monitors grinding and polishing in real time in the process.During stone grinder, shake
Dynamic sensor 103 detects the vibration of stone grinder.The work process of vibrating sensor 103 is, first vibration passes to structure-steel framing
104, structure-steel framing 104 vibrates, owing to hanger can freely swing, so relative hanger swings, thus on luminescent ball 108
Light emitting diode matrix opposed configuration frame 104 move, due to angle, if swinging to certain angle, specifically send out
The light that optical diode sends, cannot be collected array 105 and collect, so judging the position of luminescent ball 108 with this.Thus
Vibration is monitored in real time, to carry out the precision analysis to vibration.
Above content described in this specification is only illustration made for the present invention.Technology belonging to the present invention
Described specific embodiment can be made various amendment or supplements or use similar mode by the technical staff in field
Substitute, without departing from the content of description of the invention or surmount scope defined in the claims, all should be belonged to this
The protection domain of invention.
Claims (5)
1. a stone grinder system failure Intelligent Measurement and analytical equipment, it is characterised in that: include grinding and polishing platform, pressure transducer
And three vibrating sensors, described pressure transducer is arranged on described grinding and polishing platform, three described vibrating sensor positions respectively
On three angles of described grinding and polishing platform, described vibrating sensor is made up of structure-steel framing, hanger and collection array, described structure-steel framing
For rectangular structure, described structure-steel framing is internal is hollow-core construction, and the top of described structure-steel framing offers suppending hole, described hanger
Through described suppending hole, described hanger is provided with light emitting diode matrix, each luminescence in described light emitting diode matrix
Diode is the light emitting diode of different colours, and described hanger is formed by hanging ball, connecting rod and luminescent ball, described connecting rod
Two ends connect described suspension ball and luminescent ball respectively, described light emitting diode matrix is evenly distributed on described luminescent ball surface.
Stone grinder system failure Intelligent Measurement the most according to claim 1 and analytical equipment, it is characterised in that: described outstanding
The diameter of hanging hole is less than described suspension ball.
Stone grinder system failure Intelligent Measurement the most according to claim 1 and analytical equipment, it is characterised in that: described inspection
Survey and analytical equipment also includes that vacuum equipment, described vacuum equipment connect with described structure-steel framing.
Stone grinder system failure Intelligent Measurement the most according to claim 1 and analytical equipment, it is characterised in that: described
Light diode array is arranged on the inner bottom surface of described structure-steel framing.
5. for the stone grinder system failure Intelligent Measurement described in claim 1 and the stone grinder system failure of analytical equipment
Intelligent Measurement and the method for analysis, it is characterised in that comprise the steps: that a. passes through vibrating sensor and collects the first data of vibration；
B. described first data are carried out noise reduction process, obtain the second data；C. described second data are used local mean value decomposition side
Method carries out data and processes the type drawing the stone grinder system failure；D. to corresponding stone grinder system failure type
Reason.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610640355.6A CN106112810A (en) | 2016-08-08 | 2016-08-08 | Stone grinder system failure Intelligent Measurement and analysis method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610640355.6A CN106112810A (en) | 2016-08-08 | 2016-08-08 | Stone grinder system failure Intelligent Measurement and analysis method and apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106112810A true CN106112810A (en) | 2016-11-16 |
Family
ID=57254993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610640355.6A Pending CN106112810A (en) | 2016-08-08 | 2016-08-08 | Stone grinder system failure Intelligent Measurement and analysis method and apparatus |
Country Status (1)
| Country | Link |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4152940A (en) * | 1976-10-15 | 1979-05-08 | Oki Electric Industry Co., Ltd. | Vibration detector |
| CN1424563A (en) * | 2003-01-10 | 2003-06-18 | 上海加贝光电子产业研究有限公司 | Two-dimensional optical fibre beam microvibration sensor and use thereof |
| CN101049677A (en) * | 2007-05-09 | 2007-10-10 | 浙江工业大学 | Control system of accurate doublefaced polisher |
| CN101614519A (en) * | 2009-07-16 | 2009-12-30 | 浙江大学 | Device for testing polarization of crystallizer |
| JP2010064220A (en) * | 2008-09-12 | 2010-03-25 | Ebara Corp | Polishing device and polishing method |
| WO2011096090A1 (en) * | 2010-02-08 | 2011-08-11 | 株式会社ナノオプトニクス・エナジー | Worked surface measuring system and method of semicontinuous processing and measurement of worked surface using same |
| CN104535172A (en) * | 2015-01-12 | 2015-04-22 | 山东大学 | Method and application utilizing light-emitting diode matrixes for achieving tiny cantilever beam high-order resonance excitation |
| CN205271738U (en) * | 2015-12-20 | 2016-06-01 | 陕西理工学院 | Cylindrical grinder vibration monitoring device |
-
2016
- 2016-08-08 CN CN201610640355.6A patent/CN106112810A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4152940A (en) * | 1976-10-15 | 1979-05-08 | Oki Electric Industry Co., Ltd. | Vibration detector |
| CN1424563A (en) * | 2003-01-10 | 2003-06-18 | 上海加贝光电子产业研究有限公司 | Two-dimensional optical fibre beam microvibration sensor and use thereof |
| CN101049677A (en) * | 2007-05-09 | 2007-10-10 | 浙江工业大学 | Control system of accurate doublefaced polisher |
| JP2010064220A (en) * | 2008-09-12 | 2010-03-25 | Ebara Corp | Polishing device and polishing method |
| CN101614519A (en) * | 2009-07-16 | 2009-12-30 | 浙江大学 | Device for testing polarization of crystallizer |
| WO2011096090A1 (en) * | 2010-02-08 | 2011-08-11 | 株式会社ナノオプトニクス・エナジー | Worked surface measuring system and method of semicontinuous processing and measurement of worked surface using same |
| CN104535172A (en) * | 2015-01-12 | 2015-04-22 | 山东大学 | Method and application utilizing light-emitting diode matrixes for achieving tiny cantilever beam high-order resonance excitation |
| CN205271738U (en) * | 2015-12-20 | 2016-06-01 | 陕西理工学院 | Cylindrical grinder vibration monitoring device |
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Application publication date: 20161116 |
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