CN106112630B - The metalworking fixture of the casting blank of electric machine stand - Google Patents
The metalworking fixture of the casting blank of electric machine stand Download PDFInfo
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- CN106112630B CN106112630B CN201610560056.1A CN201610560056A CN106112630B CN 106112630 B CN106112630 B CN 106112630B CN 201610560056 A CN201610560056 A CN 201610560056A CN 106112630 B CN106112630 B CN 106112630B
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- casting blank
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- motor frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
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Abstract
本发明提供了一种在电机机座铸件坯料的金加工过程中对铸件坯料进行初步快速定位、可靠夹紧的电机机座铸件坯料的金加工夹具,包括转盘座,所述的转盘座上设置有调节铸件坯料的下端面和下端周面使其孔芯与转盘座的回转轴芯重合的定位机构,所述的转盘座上还设置有压紧机构,构成压紧机构的压板的一端压靠在铸件坯料孔腔内壁上设置的通风道的轴向台阶面上,铸件坯料被夹紧在压板和转盘座的托撑面之间,使铸件坯料在金加工进刀时保持稳定,有效地避免车削崩刀或铸件坯料倾翻的现象发生。
The invention provides a metal processing jig for the casting blank of the motor base, which can perform preliminary rapid positioning and reliable clamping of the casting blank during the metal processing process of the casting blank of the motor frame. There is a positioning mechanism that adjusts the lower end surface and the lower end peripheral surface of the casting blank so that the hole core coincides with the rotation axis core of the turntable seat. The turntable seat is also provided with a pressing mechanism, and one end of the pressing plate constituting the pressing mechanism is pressed against On the axial step surface of the air passage provided on the inner wall of the casting blank cavity, the casting blank is clamped between the pressure plate and the support surface of the turntable seat, so that the casting blank remains stable when the metal processing tool is fed, effectively avoiding The phenomenon of turning chipping or casting billet tipping occurs.
Description
技术领域technical field
本发明涉及电机机座的铸件坯料的加工辅具,具体讲是用于将铸件坯料定位和固定的电机机座的铸件坯料的金加工夹具。The invention relates to a processing auxiliary tool for a casting blank of a motor frame, in particular to a metal processing fixture for a casting blank of a motor frame for positioning and fixing the casting blank.
背景技术Background technique
现有技术中,大规格电机机座通常由铸件再经金加工制成。铸件坯料由于体积大、重量重,所以业内一般采用立车完成车削加工。铸件坯料通常是一端托放在回转工作台上,利用三爪或四爪卡盘实施夹紧固定,铸件坯料的孔腔呈竖向布置。无论在粗车还是精车过程中,上述装夹过程都较为复杂,尤其是铸件坯料的两端要反复上下对调并夹紧,操作困难;利用爪卡盘实施夹紧时,无法确保铸件坯料的孔芯与回转工作台的回转轴芯重合,这样就不可避免会出现车削崩刀或铸件坯料倾翻的现象发生。In the prior art, large-scale motor frames are usually made of castings and then processed by gold. Due to the large size and heavy weight of casting blanks, vertical lathes are generally used in the industry to complete the turning process. The casting blank is usually placed on the rotary table at one end, clamped and fixed by a three-jaw or four-jaw chuck, and the cavity of the casting blank is vertically arranged. Regardless of the process of rough turning or finishing turning, the above-mentioned clamping process is relatively complicated, especially the two ends of the casting blank have to be repeatedly adjusted up and down and clamped, which is difficult to operate; when clamping with a claw chuck, it is impossible to ensure the integrity of the casting blank. The core of the hole coincides with the core of the rotary axis of the rotary table, so it is inevitable that the chipping of the turning tool or the tipping of the casting blank will occur.
发明内容Contents of the invention
本发明提供了一种在电机机座铸件坯料的金加工过程中对铸件坯料进行初步快速定位、可靠夹紧的电机机座铸件坯料的金加工夹具。The invention provides a metal processing jig for the casting blank of the motor frame, which can perform preliminary rapid positioning and reliable clamping of the casting blank of the motor frame during the metal processing process of the casting blank of the motor frame.
为了实现上述目的,本发明采用的技术方案为:一种电机机座的铸件坯料的金加工夹具,包括转盘座,所述的转盘座上设置有调节铸件坯料的下端面和下端周面使其孔芯与转盘座的回转轴芯重合的定位机构,所述的转盘座上还设置有压紧机构,构成压紧机构的压板的一端压靠在铸件坯料孔腔内壁上设置的通风道的轴向台阶面上,铸件坯料被夹紧在压板和转盘座的托撑面之间。In order to achieve the above object, the technical solution adopted by the present invention is: a metal processing fixture for the casting blank of the motor frame, including a turntable seat, and the turntable seat is provided with a lower end surface and a lower end peripheral surface of the casting blank to adjust A positioning mechanism in which the core of the hole coincides with the rotation axis of the turntable seat. The turntable seat is also provided with a pressing mechanism, and one end of the pressing plate constituting the pressing mechanism presses against the axis of the air passage provided on the inner wall of the casting blank cavity. On the stepped surface, the casting blank is clamped between the pressing plate and the supporting surface of the turntable seat.
首先利用定位机构调节铸件坯料的下端面,使铸件坯料的孔芯垂直,接着继续用定位机构对铸件坯料的下端周面进行调节,使其在水平面内移动至其孔芯与转盘座的回转轴芯重合,然后压紧机构给予铸件坯料轴向的压紧力,使铸件坯料在金加工进刀时保持稳定,有效地避免车削崩刀或铸件坯料倾翻的现象发生。First, use the positioning mechanism to adjust the lower end surface of the casting blank, so that the hole core of the casting blank is vertical, and then continue to use the positioning mechanism to adjust the lower end surface of the casting blank, so that it moves to the rotary axis of the hole core and the turntable seat in the horizontal plane The cores overlap, and then the pressing mechanism gives the casting blank an axial pressing force, so that the casting blank remains stable when the metal processing tool is fed, effectively avoiding the phenomenon of turning tool chipping or casting blank tipping.
附图说明Description of drawings
图1是本发明的主视图;Fig. 1 is the front view of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3为本发明与铸件坯料配合示意图。Fig. 3 is a schematic diagram of the cooperation between the present invention and the casting blank.
具体实施方式Detailed ways
结合图1-3,一种电机机座的铸件坯料的金加工夹具,包括转盘座10,所述的转盘座10上设置有调节铸件坯料1的下端面和下端周面使其孔芯与转盘座10的回转轴芯重合的定位机构,所述的转盘座10上还设置有压紧机构,构成压紧机构的压板20的一端压靠在铸件坯料1孔腔内壁上设置的通风道2的轴向台阶面上,铸件坯料1被夹紧在压板20和转盘座10的托撑面之间。首先利用定位机构调节铸件坯料1的下端面,使铸件坯料1的孔芯垂直,接着继续用定位机构对铸件坯料1的下端周面进行调节,使其在水平面内移动至其孔芯与转盘座10的回转轴芯重合,然后压紧机构给予铸件坯料1轴向的压紧力,使铸件坯料1在金加工进刀时保持稳定,有效的避免车削崩刀或铸件坯料倾翻的现象发生,同时大大增加了切削深度。1-3, a metal processing jig for the casting blank of the motor frame, including a turntable seat 10, the turntable seat 10 is provided with a device for adjusting the lower end surface and the lower end peripheral surface of the casting blank 1 so that the hole core and the turntable A positioning mechanism where the rotating shaft cores of the seat 10 overlap. The turntable seat 10 is also provided with a pressing mechanism, and one end of the pressing plate 20 constituting the pressing mechanism is pressed against the air channel 2 provided on the inner wall of the casting blank 1 cavity. On the axial step surface, the casting blank 1 is clamped between the pressing plate 20 and the support surface of the turntable seat 10 . First, use the positioning mechanism to adjust the lower end surface of the casting blank 1, so that the hole core of the casting blank 1 is vertical, and then continue to use the positioning mechanism to adjust the lower end surface of the casting blank 1, so that it moves to its hole core and the turntable seat in the horizontal plane 10, the rotating shaft cores overlap, and then the pressing mechanism gives the casting blank 1 an axial pressing force, so that the casting blank 1 remains stable when the metal processing tool is fed, effectively avoiding the phenomenon of turning tool chipping or casting blank tipping. At the same time, the cutting depth is greatly increased.
为了给通风道2以轴向的压紧力,所述的压紧机构包括立杆30和撑杆40,立杆30的上杆段为螺纹段31,螺纹段31穿过压板20中部设置的孔21,压板20的一端压靠在铸件坯料1孔腔内壁上设置的通风道2的轴向台阶面上,另一端靠在撑杆40上,第一螺母50将压板20向下压紧。孔21优选为条形孔,以方便压板20的移动,首先将压板20的一端放进通风道2的轴向台阶面上,另一端搭在撑杆40上,拧紧第一螺母50将压板20向下压紧,进而将铸件坯料1压紧。In order to give the air channel 2 an axial pressing force, the pressing mechanism includes a vertical rod 30 and a strut 40, the upper rod section of the vertical rod 30 is a threaded section 31, and the threaded section 31 passes through the middle part of the pressing plate 20 and is arranged. One end of the hole 21, the pressure plate 20 is pressed against the axial step surface of the air passage 2 provided on the inner wall of the cavity of the casting blank 1, and the other end is against the strut 40, and the first nut 50 compresses the pressure plate 20 downward. The hole 21 is preferably a strip hole to facilitate the movement of the pressing plate 20. First, one end of the pressing plate 20 is put into the axial step surface of the air passage 2, and the other end is placed on the strut 40, and the first nut 50 is tightened to press the pressing plate 20. Press down, and then the casting blank 1 is pressed.
进一步的,所述的定位机构包括轴向定位机构60和径向定位机构70,轴向定位机构60托在铸件坯料1下端面上调节铸件坯料1孔芯的垂直度,径向定位机构70抵靠在铸件坯料1下端周面上调节铸件坯料1孔芯与转盘座10的回转轴芯重合。Further, the positioning mechanism includes an axial positioning mechanism 60 and a radial positioning mechanism 70, the axial positioning mechanism 60 rests on the lower end surface of the casting blank 1 to adjust the verticality of the hole core of the casting blank 1, and the radial positioning mechanism 70 resists Lean on the casting blank 1 lower end peripheral surface to adjust the casting blank 1 hole core and the rotary axis core of the turntable seat 10 to coincide.
优选的,轴向定位机构60包括转盘座10上轴向设置的第一螺纹孔61,第一螺栓62穿过第一螺纹孔61托住铸件坯料1下端面上。由于铸件坯料1的下端面可能不在同一个水平面上,这样铸件坯料1的孔芯不是铅垂方向的,与转盘座10的回转轴芯之间存在一个夹角,这时调节第一螺栓62直至铸件坯料1的孔芯为铅垂方向。Preferably, the axial positioning mechanism 60 includes a first threaded hole 61 axially provided on the turntable seat 10 , and the first bolt 62 passes through the first threaded hole 61 to support the lower end surface of the casting blank 1 . Since the lower end surface of the casting blank 1 may not be on the same horizontal plane, the hole core of the casting blank 1 is not in the vertical direction, and there is an included angle with the rotation axis of the turntable seat 10. At this time, adjust the first bolt 62 until The hole core of the casting blank 1 is in the vertical direction.
经过轴向定位机构60的调节,铸件坯料1的孔芯方向与回转盘10的回转轴芯只是平行而没有重合,如果这时进行车削加工的话铸件坯料1就会出现一边没有加工到而另一边加工的太多的情况,为了避免这种现象发生,径向定位机构70包括在转盘座10侧周径向设置的第二螺纹孔71,第二螺栓72穿过第二螺纹孔71抵靠在铸件坯料1下端周面上,调节第二螺栓72使铸件坯料1在水平方向平移,直至铸件坯料1的孔芯与转盘座10的回转轴芯重合。After the adjustment of the axial positioning mechanism 60, the direction of the hole core of the casting blank 1 is only parallel to the axis of rotation of the rotary disc 10 without overlapping. In the case of too much processing, in order to avoid this phenomenon, the radial positioning mechanism 70 includes a second threaded hole 71 radially arranged on the side circumference of the turntable seat 10, and the second bolt 72 passes through the second threaded hole 71 and abuts against the On the peripheral surface of the lower end of the casting blank 1 , adjust the second bolt 72 to make the casting blank 1 translate in the horizontal direction until the hole core of the casting blank 1 coincides with the rotation axis of the turntable seat 10 .
针对于不同规格的铸件坯料1,其通风道2所处的高度不同,所述的撑杆40为内、外杆插接配合构成的伸缩杆且设置有锁定两者的锁定单元,这样只需调节撑杆40的高度就可以使其准确的压在不同高度的通风道2的轴向台阶上。For casting blanks 1 of different specifications, the heights of the ventilation ducts 2 are different. The strut 40 is a telescopic rod formed by inserting the inner and outer rods and is provided with a locking unit for locking the two. Adjusting the height of the strut 40 can make it accurately press on the axial steps of the air duct 2 with different heights.
进一步的,立杆30上位于压板20的下方设置两个第二螺母80,当把压板20从通风道2处拿出后,压板就会掉落至立杆30的下段,再次需要压紧时,需要把压板20从立杆30的下段移至上段,费时费力,在压板20下方设置第二螺母80托住压板20,使其不会掉落;同时第二螺母80与第一螺母50共同将压板20夹紧,使压板20对铸件坯料1的压紧更稳定。Further, two second nuts 80 are arranged below the pressure plate 20 on the vertical pole 30. When the pressure plate 20 is taken out from the air duct 2, the pressure plate will drop to the lower section of the vertical pole 30. When it needs to be pressed again , it is necessary to move the pressure plate 20 from the lower section of the vertical rod 30 to the upper section, which is time-consuming and laborious. A second nut 80 is set under the pressure plate 20 to hold the pressure plate 20 so that it will not fall; Clamp the pressing plate 20 to make the pressing of the pressing plate 20 on the casting blank 1 more stable.
为了保证径向定位机构能够接触到铸件坯料1的下端周面,进而对铸件坯料1进行径向定位,第二螺栓72的高度高于第一螺栓62的高度。In order to ensure that the radial positioning mechanism can contact the lower end peripheral surface of the casting blank 1 and then radially position the casting blank 1 , the height of the second bolt 72 is higher than that of the first bolt 62 .
定位机构和压紧机构均均匀布置4个,使铸件坯料1受力均匀,金加工时牢靠稳固。Four positioning mechanisms and pressing mechanisms are evenly arranged, so that the casting blank 1 is evenly stressed, and the metal processing is firm and stable.
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CN110445330A (en) * | 2019-07-16 | 2019-11-12 | 无锡市亨达电机有限公司 | A kind of logical processing technology structure of vertical one knife of Vehicle Processing pig machine base of optimization |
CN110586423B8 (en) * | 2019-08-28 | 2022-01-28 | 海宁久达光电科技股份有限公司 | Positioning jig for cylindrical photoelectric device in glue dispensing device |
CN112658716A (en) * | 2020-12-08 | 2021-04-16 | 温州兽班机械科技有限公司 | Metalworking anchor clamps of motor frame foundry goods blank |
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CA2476954A1 (en) * | 2003-09-12 | 2005-03-12 | Theodore Jarema | Precision machine movement tool |
CN201316912Y (en) * | 2008-12-15 | 2009-09-30 | 宁夏三一西北骏马电机制造股份有限公司 | Motor frame processing tire |
CN203357028U (en) * | 2013-06-08 | 2013-12-25 | 允博(天津)电机科技发展有限公司 | Motor base turning clamp |
CN204123132U (en) * | 2014-09-13 | 2015-01-28 | 奔宇电机集团有限公司 | A kind of electric machine stand vertical lathing tooling |
CN204075812U (en) * | 2014-09-29 | 2015-01-07 | 南车株洲电机有限公司 | A kind of electric machine stand turning clamp |
CN204366457U (en) * | 2014-12-17 | 2015-06-03 | 重庆赛力盟电机有限责任公司 | Large and middle size motor support endoporus workpiece machining clamp |
CN204868156U (en) * | 2015-07-15 | 2015-12-16 | 慈溪市汇丽机电有限公司 | A clamping device for finish machining motor frame |
CN205968355U (en) * | 2016-07-15 | 2017-02-22 | 安徽皖南电机股份有限公司 | Metalworking anchor clamps of foundry goods blank of motor frame |
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Denomination of invention: Gold processing fixture for casting blanks of motor bases Granted publication date: 20180817 Pledgee: Jingxian SME Financing Guarantee Co.,Ltd. Pledgor: ANHUI WANNAN ELECTRIC MACHINE Co.,Ltd. Registration number: Y2024980049927 |