CN106111773B - A kind of spin forming method of aero-engine compressor stator inner ring - Google Patents

A kind of spin forming method of aero-engine compressor stator inner ring Download PDF

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Publication number
CN106111773B
CN106111773B CN201610770546.4A CN201610770546A CN106111773B CN 106111773 B CN106111773 B CN 106111773B CN 201610770546 A CN201610770546 A CN 201610770546A CN 106111773 B CN106111773 B CN 106111773B
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China
Prior art keywords
spinning
inner ring
aero
stator inner
compressor stator
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CN201610770546.4A
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Chinese (zh)
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CN106111773A (en
Inventor
李新孝
申健
柳万珠
颉文锋
杜培升
王卫峰
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AECC Aviation Power Co Ltd
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AVIC Aviation Engine Corp PLC
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Priority to CN201610770546.4A priority Critical patent/CN106111773B/en
Publication of CN106111773A publication Critical patent/CN106111773A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/84Making other particular articles other parts for engines, e.g. connecting-rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/008Rocket engine parts, e.g. nozzles, combustion chambers

Abstract

The invention discloses a kind of spin forming method of aero-engine compressor stator inner ring, comprise the following steps:1) plate is cut into some blankings, then edge rolling and welding is carried out to blanking, obtained cylindrical shape spinning blank, then cylindrical shape spinning blank is made annealing treatment again;2) spinning block tire is made;3) the notch position installation collet of the spinning block tire obtained in step 2);4) the cylindrical shape spinning blank that step 1) obtains is put into spinning block tire along collet, then mould pressing is carried out to cylindrical shape spinning blank, obtain aero-engine compressor stator inner ring idiosome to be formed;5) technique edges of aero-engine compressor stator inner ring idiosome to be formed are cut, obtain aero-engine compressor stator inner ring, this method can effectively reduce that blend radius is not in place at aero-engine compressor stator inner ring bottom patch and the problem of being easily broken, and the qualification rate shaped is high.

Description

A kind of spin forming method of aero-engine compressor stator inner ring
Technical field
The invention belongs to mechanical manufacturing field, is related to a kind of mould pressing side of aero-engine compressor stator inner ring Method.
Background technology
Aero-engine compressor stator inner ring uses circular thin-wall structure, as shown in figure 1, titanium alloy material, wall thickness 1mm, overall diameter Φ 800 or so, is characterized in:Longitudinal cross-section is centripetal U-shaped, and bottom land is in High angle curve, and two side walls are with Heart line is vertical, and big small end diameter of bore differs greatly, and because plasticity is poor under titanium alloy material normal temperature, aero-engine is calmed the anger Machine stator inner ring still continues to use the manufacturing process such as the type that rises, and it is not in place blend radius easily occur, and the problem of easily rupture, it is difficult to shape Go out qualified parts.
The content of the invention
A kind of the shortcomings that it is an object of the invention to overcome above-mentioned prior art, there is provided aero-engine compressor stator The spin forming method of inner ring, this method can effectively reduce switching half at aero-engine compressor stator inner ring bottom patch Footpath is not in place and the problem of being easily broken, and the qualification rate shaped is high.
To reach above-mentioned purpose, the spin forming method of aero-engine compressor stator inner ring of the present invention includes Following steps:
1) plate is cut into some blankings, then edge rolling and welding is carried out to blanking, obtain cylindrical shape spinning blank, Ran Houzai Cylindrical shape spinning blank is made annealing treatment, wherein, the axle of weld seam and cylindrical shape spinning blank on cylindrical shape spinning blank Line intersects;
2) spinning block tire is made according to the shape of aero-engine compressor stator inner ring to be formed, wherein, spinning block tire For groove structure, two walls of notch are respectively arc-shaped structure that radius is Mmm in the groove structure and radius is Nmm's Arc-shaped structure;
3) the notch position installation collet of the spinning block tire obtained in step 2);
4) the cylindrical shape spinning blank that step 1) obtains is put into spinning block tire along collet, then using preform into Type spinning roller radial feed spinning cylinder shape spinning blank, complete the spinning of aero-engine compressor stator inner ring to be formed in advance into Shape, then aero-engine compressor stator inner ring to be formed is made annealing treatment, wheel radial is then molded using essence shaping again Spinning tubular spinning blank is fed, the spinning finishing shape of aero-engine compressor stator inner ring to be formed is completed, obtains to be formed Aero-engine compressor stator inner ring idiosome;
5) cutting step 4) technique edges of aero-engine compressor stator inner ring idiosome to be formed are obtained, obtain aeroplane engine Machine Profile For Compressor Stator inner ring.
The blanking is diamond structure, and the acute angle in the diamond structure is 30 ° -65 °.
Weld seam on cylindrical shape spinning blank is sped structure.
M is equal to 6, N and is equal to 23.5.
During the spinning preform and spinning finishing shape of aero-engine compressor stator inner ring to be formed collet with Gap coordinates between cylindrical shape spinning blank.
Spinning roller radial feed spinning cylinder shape spinning blank in three times is molded using the preform of different-diameter in step 4).
Utilize laser cutting machine cutting step 4) obtain the technique of aero-engine compressor stator inner ring idiosome to be formed Side.
The invention has the advantages that:
The spin forming method of aero-engine compressor stator inner ring of the present invention is in concrete operations, using pre- Shaping shaping spinning roller radial feed spinning cylinder shape spinning blank, then feed spinning tubular spinning with the shaping shaping wheel radial that progresses greatly Blank, aero-engine compressor stator inner ring idiosome to be formed is obtained, overcome the shaping of liquid inner high voltage or the shaping pair of soft formpiston The problem of pressure requirements are high, the problem of blend radius is not in place at aero-engine compressor stator inner ring bottom patch is reduced, Meanwhile the weld seam on tubular spinning blank intersects with the axis of cylindrical shape spinning blank, solve weld seam be on single bus and The problem of causing to be easily broken off during shaping, so as to effectively improve the qualification rate of shaping.In addition, it is necessary to explanation, the present invention The spinning by the way of radial feed, has disperseed spinning force, the problem of avoiding spinning force from excessively concentrating and cause to rupture at switching.
Further, kept off during the spinning preform of aero-engine compressor stator inner ring to be formed and spinning finishing shape Between feed ring and cylindrical shape spinning blank gap coordinate, cylindrical shape spinning blank is served it is wrinkle resistant, and do not give cylindrical shape rotation The barrel of dabbing base applies pressure, while can be entered by collet aimming circle tubular spinning blank in spinning block tire.
Further, spinning roller radial feed spinning cylinder shape spinning blank in three times is molded using the preform of different-diameter, Reduce the risk ruptured at aero-engine compressor stator inner ring bottom patch.
Brief description of the drawings
Fig. 1 is the structural representation of aero-engine compressor stator inner ring in the present invention;
Fig. 2 is the structural representation of spinning block tire in the present invention;
Structural representation when Fig. 3 is first time pre-compaction forming;
Structural representation when Fig. 4 is second of pre-compaction forming;
Structural representation when Fig. 5 is third time pre-compaction forming;
Structural representation when Fig. 6 is finishing shape;
Fig. 7 is the structural representation that spinning roller is molded in the present invention.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings:
With reference to figure 1, the spin forming method of aero-engine compressor stator inner ring of the present invention includes following step Suddenly:
1) plate is cut into some blankings, then edge rolling and welding is carried out to blanking, obtain cylindrical shape spinning blank, Ran Houzai Cylindrical shape spinning blank is made annealing treatment, wherein, the axle of weld seam and cylindrical shape spinning blank on cylindrical shape spinning blank Line intersects;
2) spinning block tire is made according to the shape of aero-engine compressor stator inner ring to be formed, wherein, spinning block tire For groove structure, two walls of notch are respectively arc-shaped structure that radius is Mmm in the groove structure and radius is Nmm's Arc-shaped structure;
3) the notch position installation collet of the spinning block tire obtained in step 2);
4) the cylindrical shape spinning blank that step 1) obtains is put into spinning block tire along collet, then using preform into Type spinning roller radial feed spinning cylinder shape spinning blank, complete the spinning of aero-engine compressor stator inner ring to be formed in advance into Shape, then aero-engine compressor stator inner ring to be formed is made annealing treatment, wheel radial is then molded using essence shaping again Spinning tubular spinning blank is fed, the spinning finishing shape of aero-engine compressor stator inner ring to be formed is completed, obtains to be formed Aero-engine compressor stator inner ring idiosome;
5) cutting step 4) technique edges of aero-engine compressor stator inner ring idiosome to be formed are obtained, obtain aeroplane engine Machine Profile For Compressor Stator inner ring.
The blanking is diamond structure, and the acute angle in the diamond structure is 30 ° -65 °.
Weld seam on cylindrical shape spinning blank is sped structure.
M is equal to 6, N and is equal to 23.5.
During the spinning preform and spinning finishing shape of aero-engine compressor stator inner ring to be formed collet with Gap coordinates between cylindrical shape spinning blank.
Spinning roller radial feed spinning cylinder shape spinning blank in three times is molded using the preform of different-diameter in step 4).
Utilize laser cutting machine cutting step 4) obtain the technique of aero-engine compressor stator inner ring idiosome to be formed Side.
In Fig. 7, t is thick for material, unilateral gaps of the G between spinning roller side and aero-engine compressor stator inner ring, in advance G=0.20 during shaping, G=0.10 during finishing shape, wherein, the distance S of the line of symmetry of each spinning roller two sides to shaft shoulder reference plane Should be consistent.
Embodiment one
The spin forming method of aero-engine compressor stator inner ring of the present invention comprises the following steps:
Respective radius is three of 30mm, 30mm and 5mm at aero-engine compressor stator inner ring bottom side switching Preform is molded runner, at the bottom opposite side switching of aero-engine compressor stator inner ring respective radius be 30mm, 10mm and 5mm three preforms shaping runner, essence corresponding at aero-engine compressor stator inner ring two bottom sides switching are shaped as Type wheel radius is 2mm, and cnc spinning machine was in the qualified phase;
1) plate is cut into some blankings, wherein, blanking is diamond structure, and the acute angle in the diamond structure is 62.76 °, blanking is then placed into roll bending in three axle rolling beds again, then welded, cylindrical shape spinning blank is obtained, then enters again Row annealing;
2) spinning block tire is made, and runner is molded to cylindrical shape spinning blank by above-mentioned preform using cnc spinning machine Spinning preform is carried out, then is made annealing treatment, then recycles cnc spinning machine to shape briquetting roller to cylinder by above-mentioned essence Shape spinning blank carries out spinning finishing shape, obtains aero-engine compressor stator inner ring idiosome to be formed;
3) fluoroscopy is carried out to the surface of aero-engine compressor stator inner ring idiosome to be formed, then utilizes laser Cutting machine cuts the technique edges of aero-engine compressor stator inner ring idiosome to be formed, obtains in aero-engine compressor stator Ring.

Claims (7)

1. a kind of spin forming method of aero-engine compressor stator inner ring, it is characterised in that comprise the following steps:
1) plate is cut into some blankings, then edge rolling and welding is carried out to blanking, cylindrical shape spinning blank is obtained, then again to circle Tubular spinning blank is made annealing treatment, wherein, the axis phase of weld seam and cylindrical shape spinning blank on cylindrical shape spinning blank Hand over;
2) spinning block tire is made according to the shape of aero-engine compressor stator inner ring to be formed, wherein, spinning block tire is recessed Slot structure, two walls of notch are respectively the arc-shaped structure that radius is Mmm and the circular arc that radius is Nmm in the groove structure Shape structure;
3) the notch position installation collet of the spinning block tire obtained in step 2);
4) the cylindrical shape spinning blank that step 1) obtains is put into spinning block tire along collet, then is molded and revolved using preform Wheel radial feeds spinning cylinder shape spinning blank, completes the spinning preform of aero-engine compressor stator inner ring to be formed, Aero-engine compressor stator inner ring to be formed is made annealing treatment again, wheel radial feeding is then molded using essence shaping again Spinning cylinder shape spinning blank, the spinning finishing shape of aero-engine compressor stator inner ring to be formed is completed, obtains boat to be formed Empty engine compressor stator inner ring idiosome;
5) cutting step 4) the obtained technique edges of aero-engine compressor stator inner ring idiosome to be formed, obtain aero-engine Profile For Compressor Stator inner ring.
2. the spin forming method of aero-engine compressor stator inner ring according to claim 1, it is characterised in that institute It is diamond structure to state blanking, and the acute angle in the diamond structure is 30 ° -65 °.
3. the spin forming method of aero-engine compressor stator inner ring according to claim 1, it is characterised in that circle Weld seam on tubular spinning blank is sped structure.
4. the spin forming method of aero-engine compressor stator inner ring according to claim 1, it is characterised in that M It is equal to 23.5 equal to 6, N.
5. the spin forming method of aero-engine compressor stator inner ring according to claim 1, it is characterised in that treat Collet and cylindrical shape spinning during the spinning preform and spinning finishing shape of shaping aero-engine compressor stator inner ring Gap coordinates between blank.
6. the spin forming method of aero-engine compressor stator inner ring according to claim 1, it is characterised in that step Rapid 4) the middle preform using different-diameter is molded spinning roller radial feed spinning cylinder shape spinning blank in three times.
7. the spin forming method of aero-engine compressor stator inner ring according to claim 1, it is characterised in that profit With laser cutting machine cutting step 4) the obtained technique edges of aero-engine compressor stator inner ring idiosome to be formed.
CN201610770546.4A 2016-08-29 2016-08-29 A kind of spin forming method of aero-engine compressor stator inner ring Active CN106111773B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114986102B (en) * 2022-06-29 2023-09-15 中国航发动力股份有限公司 Outer guide ring and forming method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101672329A (en) * 2009-07-22 2010-03-17 宁波达克轴承有限公司 Bearing retainer and machining technique thereof
CN101797611A (en) * 2010-03-16 2010-08-11 买联合 Spoke molding method and device
CN101870057A (en) * 2009-04-25 2010-10-27 山东兴民钢圈股份有限公司 Processing technology of lightweight high-intensity rim
CN103121047A (en) * 2012-06-28 2013-05-29 宝鸡市昌盛钛业有限公司 Method for manufacturing pure titanium tube by welding and spinning rolling plate

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070197340A1 (en) * 2006-02-17 2007-08-23 Kim Young S Internal ring gear with integral hub portion and method of manufacture

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870057A (en) * 2009-04-25 2010-10-27 山东兴民钢圈股份有限公司 Processing technology of lightweight high-intensity rim
CN101672329A (en) * 2009-07-22 2010-03-17 宁波达克轴承有限公司 Bearing retainer and machining technique thereof
CN101797611A (en) * 2010-03-16 2010-08-11 买联合 Spoke molding method and device
CN103121047A (en) * 2012-06-28 2013-05-29 宝鸡市昌盛钛业有限公司 Method for manufacturing pure titanium tube by welding and spinning rolling plate

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Address after: Weiyang Xu Jia Wan 710021 Shaanxi city of Xi'an Province

Patentee after: AECC AVIATION POWER CO., LTD.

Address before: Weiyang Xu Jia Wan 710021 Shaanxi city of Xi'an Province

Patentee before: AVIC AVIATION ENGINE CORPORATION PLC