CN106098210A - A kind of production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus - Google Patents
A kind of production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus Download PDFInfo
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- CN106098210A CN106098210A CN201610609984.2A CN201610609984A CN106098210A CN 106098210 A CN106098210 A CN 106098210A CN 201610609984 A CN201610609984 A CN 201610609984A CN 106098210 A CN106098210 A CN 106098210A
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- copper
- aluminum
- alloy composite
- interface alloy
- temperature rise
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Conductive Materials (AREA)
Abstract
The invention belongs to transmission pressure preparing technical field, the production method of a kind of strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus, comprises the following steps: 1) pretreatment 2) suit end socket 3) drawing 4) interface cohesion 5) extrusion cladding 6) drawing and moulding 7) surface process 8) inspection warehouse-in.Aluminum in the alloy composite pipe bus-bars conductor of copper aluminum interface of the present invention can carry the electric current of global sections current-carrying capacity 50%, through environment without the special thermal treatment of any pollution and is extruded drawing work, it is made to have good tensile strength, and bendability and elongation percentage, can die-cut bending machining, saving copper resource 52%, is a kind of saving copper resource, low power consuming, Novel environment-protective energy-saving conductor material.
Description
Technical field
The invention belongs to transmission pressure preparing technical field, the specifically a kind of strong conduction copper of resistance to temperature rise aluminum interface alloy is combined
The production method of pipe bus.
Background technology
It is known that natural resources is non-renewable, but some natural resourcess are as the demand of socio-economic development
Consume constantly, the today how to accelerate at economic development paces, the production of environment-friendly products can be met rationally and effectively
Demand, can save and reduce again the consumption of natural resources, and this is the big problem that development in Hi-Tech is faced period.China is lean
The country of copper richness bauxite resource, commercial bronze major part is from external import, and bauxite resource production capacity surplus.Country is interior in order to disappear in recent years
The superfluous aluminum production capacity of consumption, Ministry of Industry and Information strengthens utilization and extention bauxite resource innovative product, goes stock, drops production capacity.How to make full use of aluminum money
The advantage in source carrys out saving copper resource, develops with aluminum for copper novel high-efficiency and energy-saving conductor material, for the deposit wound of country's copper resource
Making condition, this is imperative, is also that we make great efforts to realize.
Summary of the invention
It is an object of the invention to provide and a kind of conduct electricity the copper aluminum interface alloy composite pipe that flow is big, temperature rise low heat emission performance is good
The production method of bus.
In order to realize foregoing invention purpose, technical scheme is specific as follows:
The production method of a kind of strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus, it is characterised in that comprise the following steps:
1) pretreatment: remove aluminum tube surfaces oxide layer, the spiral plucking of alignment, clean with water the most standby;Cleaning copper pipe inner wall oxide
Thing, copper pipe inwall plucking stings, and cleans with water clean, and alignment is standby;
2) suit end socket: after pretreatment, aluminum pipe is penetrated in copper pipe, standby after the end socket of two ends, obtain Cu-Al bimetal
Blank;
3) drawing: by Cu-Al bimetal blank drawing to seamless rear standby, obtain non-oxidation Cu-Al bimetal blank;
4) interface cohesion: non-oxidation Cu-Al bimetal blank is placed in medium-frequency generator under nitrogen atmosphere and is heated to metal and melts
Point hot melt, obtains Mao Pintong aluminum interface alloy;
5) extrusion cladding: Mao Pintong aluminum interface alloy extrusion cladding molding web in proportion;
6) drawing and moulding: the molding web compound by calendering, with mould drawing shaping, separated time scale, makes the copper of all size
Aluminum interface alloy composite bus;
7) surface processes: by the copper aluminum interface alloy composite bus surface finish after drawing and moulding, passivation drying and processing;
8) inspection warehouse-in: pack warehouse-in after quality inspection is qualified.
Preferably, in described aluminum pipe, aluminum mass percent is not less than 99.7%.
Preferably, in described oxygen-free copper pipe, copper mass percent is not less than 99.9%.
Preferably, copper pipe inwall plucking thorn 3-5 micron in step 1.
Preferably, in step 4, the frequency of described medium-frequency generator is 350-450Hz.
The method have the benefit that copper aluminum interface alloy composite pipe bus has conductivity high, temperature rise is low, and heat dispersion is strong,
Improve the advantages such as current-carrying capacity, the loss of reduction electric energy.Aluminum in the alloy composite pipe bus-bars conductor of copper aluminum interface of the present invention can carry
The electric current of global sections current-carrying capacity 50%, through without the special thermal treatment of any pollution and environment is extruded drawing work, makes it have
Have good tensile strength, and bendability and an elongation percentage, can die-cut bending machining, saving copper resource 52%, is a kind of saving copper
Resource, low power consuming, Novel environment-protective energy-saving conductor material.
Detailed description of the invention
Below in conjunction with embodiment, present disclosure is described in further detail.
The production method of a kind of strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus, it is characterised in that include following
Step:
1) pretreatment: selecting GB/T1196 GB aluminium, aluminum content is not less than 99.7% high-quality aluminium bar conductive material, removes
Aluminum tube surfaces oxide layer, the spiral plucking of alignment, clean with water the most standby;Selecting GB/T5231 GB copper material, copper content is not less than
The high-quality oxygen-free copper tubing of 99.9%, clears up copper pipe inner wall oxide thing, and copper pipe inwall plucking stings, and cleans with water clean, and alignment is standby;
2) suit end socket: after pretreatment, aluminum pipe is penetrated in copper pipe, standby after the end socket of two ends, obtain Cu-Al bimetal
Blank;
3) drawing: by Cu-Al bimetal blank drawing to seamless, prevent secondary oxidation, obtain non-oxidation Cu-Al bimetal base
Material;
4) interface cohesion: non-oxidation Cu-Al bimetal blank is placed under nitrogen atmosphere medium-frequency generator (Yangzhou, Jiangsu China electricity
Electric Applicance Co., Ltd produce ZGF-III type intermediate frequency high voltage direct current generator) or the induction furnace of frequency conversion in be hot melt to wink
Between form interface alloy, thus reach disposably to form permanent metallurgical binding, control frequency is 350-450Hz, i.e. obtains hair
Product copper aluminum interface alloy;
5) extrusion cladding: heating, the web of extrusion cladding molding by a certain percentage, makes full use of external force inside, and internal aluminum pipe is subject to
Hot swollen stress of outwards splashing, plasticity compression copper aluminum, reach the combination of maximum intensity;
6) drawing and moulding: the molding web compound by calendering, with mould drawing shaping, separated time scale, makes the copper of all size
Aluminum interface alloy composite bus;
7) surface processes: by the copper aluminum interface alloy composite bus surface finish after drawing and moulding, passivation drying and processing;
8) inspection warehouse-in: pack warehouse-in after quality inspection is qualified.
Although reference be made herein to invention has been described for the explanatory embodiment of the present invention, and above-described embodiment is only this
Bright preferably embodiment, embodiments of the present invention are also not restricted to the described embodiments, it should be appreciated that people in the art
Member can be designed that a lot of other amendments and embodiment, and these amendments and embodiment will fall in principle disclosed in the present application
Within scope and spirit.
Claims (5)
1. the production method of the one kind strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus, it is characterised in that include following step
Rapid:
1) pretreatment: remove aluminum tube surfaces oxide layer, the spiral plucking of alignment, clean with water the most standby;Cleaning copper pipe inner wall oxide
Thing, copper pipe inwall plucking stings, and cleans with water clean, and alignment is standby;
2) suit end socket: after pretreatment, aluminum pipe is penetrated in copper pipe, standby after the end socket of two ends, obtain Cu-Al bimetal
Blank;
3) drawing: by Cu-Al bimetal blank drawing to seamless rear standby, obtain non-oxidation Cu-Al bimetal blank;
4) interface cohesion: non-oxidation Cu-Al bimetal blank is placed in medium-frequency generator under nitrogen atmosphere and is heated to metal and melts
Point hot melt, obtains Mao Pintong aluminum interface alloy;
5) extrusion cladding: Mao Pintong aluminum interface alloy extrusion cladding molding web in proportion;
6) drawing and moulding: the molding web compound by calendering, with mould drawing shaping, separated time scale, makes the copper of all size
Aluminum interface alloy composite bus;
7) surface processes: by the copper aluminum interface alloy composite bus surface finish after drawing and moulding, passivation drying and processing;
8) inspection warehouse-in: pack warehouse-in after quality inspection is qualified.
The most according to claim 1, the production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus, its feature exists
In: in described aluminum pipe, aluminum mass percent is not less than 99.7%.
The most according to claim 1, the production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus, its feature exists
In: in described copper pipe, copper mass percent is not less than 99.9%.
The most according to claim 1, the production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus, its feature exists
In: copper pipe inwall plucking thorn 3-5 micron in step 1.
The most according to claim 1, the production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus, its feature exists
In: in step 4, the frequency of described medium-frequency generator is 350-450Hz.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610609984.2A CN106098210A (en) | 2016-07-29 | 2016-07-29 | A kind of production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus |
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CN201610609984.2A CN106098210A (en) | 2016-07-29 | 2016-07-29 | A kind of production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus |
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CN106098210A true CN106098210A (en) | 2016-11-09 |
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CN201610609984.2A Pending CN106098210A (en) | 2016-07-29 | 2016-07-29 | A kind of production method of the strong conduction copper of resistance to temperature rise aluminum interface alloy composite pipe bus |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102303216A (en) * | 2011-08-26 | 2012-01-04 | 孙华侨 | Method for producing copper-clad aluminum bar |
CN102682917A (en) * | 2011-03-07 | 2012-09-19 | 吴江市中信科技有限公司 | Production process for copper cladding aluminum busbar |
-
2016
- 2016-07-29 CN CN201610609984.2A patent/CN106098210A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102682917A (en) * | 2011-03-07 | 2012-09-19 | 吴江市中信科技有限公司 | Production process for copper cladding aluminum busbar |
CN102303216A (en) * | 2011-08-26 | 2012-01-04 | 孙华侨 | Method for producing copper-clad aluminum bar |
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RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161109 |
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RJ01 | Rejection of invention patent application after publication |