CN106087252A - A kind of thin net air lay equipment of twice molding - Google Patents
A kind of thin net air lay equipment of twice molding Download PDFInfo
- Publication number
- CN106087252A CN106087252A CN201610669974.8A CN201610669974A CN106087252A CN 106087252 A CN106087252 A CN 106087252A CN 201610669974 A CN201610669974 A CN 201610669974A CN 106087252 A CN106087252 A CN 106087252A
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- CN
- China
- Prior art keywords
- air
- roller
- flow
- noil
- thin net
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G25/00—Lap-forming devices not integral with machines specified above
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses the thin net air lay equipment of a kind of twice molding, including: the pre-lapper of air-flow and the main lapper of air-flow, the main lapper of described air-flow includes foundation framework and the first noil passage, the the first stannum woods being positioned at the first noil channel roof it is provided with on described foundation framework, it is provided with first roller outside described first cylinder, the first feed plate being positioned at below first roller it is provided with on described foundation framework, it is provided with open top on described foundation framework and is positioned at the first air supply duct of the first cylinder lower outer, described first air supply duct is provided with air pressure uniform device.By the way, the thin net air lay equipment of twice molding of the present invention, use twice forming technique, first feed plate and the second feed plate block fiber, can ensure that the fiber of transfer makes the most uniformly, air pressure uniform device makes the compressed air stream dammed flow through each glass tubing, it is ensured that the uniform conveying fiber of fluid, it is ensured that ultrathin uniformity into the net.
Description
Technical field
The present invention relates to air-laying technique field, particularly relate to the thin net air lay equipment of a kind of twice molding.
Background technology
Random web-laying equipment be exactly by by front road through the fiber of preliminary shredding, utilize aerodynamic principle, defeated by air stream
Sending fiber, making fiber is that unordered atactic uniformly fleece delivers to defeated lace curtaining, then is given the arrangement in rear road by defeated lace curtaining and set
Standby, conveniently it is directly prepared into non-weaving cloth.This technology instead of traditional traditional machine as representative with carding machine and cross lapping machine
Tool production technology, is developed rapidly, such as the nineties in 20th century in the world: Le K12 random web-laying equipment, U.S. orchid are taken in Austria
The random web-laying equipment of many companies, Austria the DOA random web-laying equipment of DOA company, U.S.'s Procktor. the PS air-flow of assorted Watts becomes
Net machine etc., the domestic random web-laying equipment also having design, is installed additional by Shanghai City Spinning Science Institute the beginning of the sixties on carding machine
Air-flow conveying, one-tenth net absorption etc..
The product that random web-laying equipment produces, fiber alignment is non-directional, and the vertical, horizontal intensity of product is of substantially equal, product
Soft, fluffy, compared with traditional non-weaving cloth, the thickness of the goods of same fiber consumption improves many, and product has well
Elasticity and breathability.Production process does not use lapping machine, and the speed of production of whole production line is greatly improved.Air-laid process
The special fibre (such as carbon fiber, glass fibre, ceramic fibre) bigger to fragility and higher fiber (metallic fiber, the fiber crops of hardness
Fiber) net can be processed into, solve traditional handicraft after combing, lapping, then through acupuncture, the difficult problem that fleece ruptures.
The random web-laying equipment of patent disclosure has the double dust cage gas of Yizheng Hairun Textile Machinery Co., Ltd., Jiangsu Prov. at present
Stream lapper CN 102505204A and random web-laying equipment CN 102373516 A of Yingyang Non-Woven Machinery Co., Ltd., Jiangsu.Double
Dust cage random web-laying equipment, solves mono-dust shroud random web-laying equipment and yields poorly, improve production production capacity, meets sun nonwoven Machine Design
Random web-laying equipment, is by the fiber through shredding, through being arranged on before cylinder two rollers, roller and Bearded-needle knitted cloth crown phase
Right, opposite direction rotating, the centrifugal force that high rotating speed produces makes the fiber of mixed and disorderly surface of roller become being suspended in stannum from tensioning straight condition
Relaxed state on woods card clothing tooth top, fiber is randomly distributed in cylinder, by air exhauster by web through air channel, fiber lapping is turned
Turning to finished product, convulsion uses bottom drawing, reduces web output resistance, improves into net spee and stops the blocking of passage web now
As.
, there is following defect in above-mentioned random web-laying equipment:
A, Double-dust-cage air laying machine are only applicable to the product producing grammes per square metre at 4000～6000g/m2 thicker stratum reticulares, equal to product
Evenness requires relatively low, is not suitable for the product producing ultrathin grammes per square metre 60～100g/m2, uniformity requirements is high.
The random web-laying equipment of B, Ying Yang company design, though having made air draft mechanism to improve, but controls also web uniformity
Existing problems, and before fiber enters cylinder, use a pair roller transfer fiber, roller is cylindrical roller, deposits between two rollers
In certain space, fiber easily falls between two roller spaces, and after cylinder runs up certain time, interstitial fiber knot is poly-
When measuring many, fiber balling on cylinder, pockets of fiber is caused to enter into wet end with air-flow, cause into net uneven, affect product
Quality.
Random web-laying equipment key technology is that by airflow blow and suction, the relaxed state fiber on Bearded-needle knitted cloth crown is become net, for
Ensure that air-flow is uniform, use the principle of Venturi effect, air-flow from the coarse to fine, to accelerate gas flow rate, make gas Wen
The rear side of pipe outlet forms " vacuum " district.Cross section is gradually reduced, and compressed-air actuated pressure reduces, and flow velocity becomes big, causes week
Enclosing fiber to be inhaled in Venturi tube, the compressed air of band fiber becomes net along with induced-draught fan enters lapping curtain together.Venturi tube is led to
Cross volume-diminished, become larger, do not make gas flow optimized, air motion direction and the friendship becoming lace curtaining (or dust cage) cohesion face in pipeline
Angle is big, then fiber easily pours mesh, forms coma, causes into net and attracts the disorder of air-flow, brings the uniform of fleece, the most just
The uniform of slim stratum reticulare cannot be ensured.
Summary of the invention
The technical problem that present invention mainly solves is to provide the thin net air lay equipment of a kind of twice molding, promotes slim
The uniformity of stratum reticulare.
For solving above-mentioned technical problem, the technical scheme that the present invention uses is: provide the thin net of a kind of twice molding
Air lay equipment, including: the pre-lapper of air-flow and the main lapper of air-flow, the pre-lapper of described air-flow and the main lapper of air-flow it
Between be provided with the first convoying curtain and be connected, the main lapper of described air-flow includes foundation framework and the first noil passage, described basis
It is provided with the first cylinder being positioned at the first noil channel roof in frame, is provided with first roller outside described first cylinder, institute
State and on foundation framework, be provided with the first feed plate being positioned at below first roller, described foundation framework is provided with open top position
Air pressure uniform device it is provided with in the first air supply duct of the first cylinder lower outer, described first air supply duct, described
One noil channel bottom is provided with the second convoying curtain extended to outside foundation framework.
In a preferred embodiment of the present invention, the pre-lapper of described air-flow includes fixed frame, the second cylinder, second sieve
Drawing and the second noil passage, described second cylinder is arranged on fixed frame, and described second roller and the second noil passage are respectively
It is arranged on the both sides of the second cylinder, described fixed frame is provided with the second feed plate being positioned at below the second roller, described
Two noil passages are provided above bottom opening and are positioned at the second air supply duct of the second cylinder side, and described fixed frame is arranged
There is the dust cage being positioned at the second noil channel bottom, outside described dust cage, be provided with the output corresponding with the first convoying curtain front end
Roller.
In a preferred embodiment of the present invention, described air pressure uniform device includes the glass tubing of many array arrangements, institute
Stating the first air supply duct is Venturi tube.
In a preferred embodiment of the present invention, described first noil passage is provided with supporting plate.
In a preferred embodiment of the present invention, described first feed plate and the second feed plate are respectively arranged with and first
Roller and inner concave arc surface corresponding to the second roller.
In a preferred embodiment of the present invention, described fixed frame is provided with to be positioned at the fiber outside the second roller defeated
Enter curtain.
In a preferred embodiment of the present invention, described foundation framework is provided be connected with the first air supply duct
One blower fan, the top of described second air supply duct is provided with the second blower fan.
In a preferred embodiment of the present invention, described second convoying curtain is provided with opening and is positioned under the first noil passage
First aspirating air pipe of side.
In a preferred embodiment of the present invention, described first roller is positioned at the rear end of the first convoying curtain.
In a preferred embodiment of the present invention, below described dust cage, it is provided with the second aspirating air pipe.
The invention has the beneficial effects as follows: the thin net air lay equipment of a kind of twice molding that the present invention points out, use two
Secondary forming technique, the pre-lapper of air-flow spreads fiber, tentatively becomes net, and the main lapper of air-flow carries out final molding again, and first gives
Cotton plate and the second feed plate block fiber, it is ensured that the fiber of transfer makes the most uniformly, install a set of gas in Venturi tube
Pressure uniform device, is arranged in by multiple glass tubings, makes the compressed air stream dammed flow through each glass tubing, uniformly expanded by glass tubing
Dissipate, it is ensured that the uniform conveying fiber of fluid, it is ensured that ultrathin uniformity into the net.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, in embodiment being described below required for make
Accompanying drawing be briefly described, it should be apparent that, below describe in accompanying drawing be only some embodiments of the present invention, for
From the point of view of those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawings
Accompanying drawing, wherein:
Fig. 1 is the structural representation of thin net air lay equipment one preferred embodiment of a kind of twice molding of the present invention；
Fig. 2 is the structural representation of the first feed plate in Fig. 1.
Detailed description of the invention
Technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described enforcement
Example is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, this area is common
All other embodiments that technical staff is obtained under not making creative work premise, broadly fall into the model of present invention protection
Enclose.
Referring to Fig. 1 and Fig. 2, the embodiment of the present invention includes:
A kind of thin net air lay equipment of twice molding, including: the pre-lapper of air-flow 2 and the main lapper of air-flow 1, described air-flow
It is provided with the first convoying curtain 3 between pre-lapper 2 and the main lapper of air-flow 1 to be connected, uses twice forming technique, air-flow preformation
2 fibers of net machine spread, and tentatively become net, and the main lapper of air-flow 1 carries out final molding again.
The main lapper of described air-flow 1 includes foundation framework 11 and the first noil passage 15, and described foundation framework 11 is arranged
There is the first cylinder 12 being positioned at the first noil passage 15 top, outside described first cylinder 12, be provided with first roller 13, described
It is provided with the first feed plate 14 being positioned at below first roller 13 on foundation framework 11, described foundation framework 1 is provided with top
Opening is positioned at the first air supply duct 18 of the first cylinder 12 lower outer, is provided with air pressure uniform in described first air supply duct 18
Device 19, is provided with the second convoying curtain 17 extended to outside foundation framework 11, finished product bottom described first noil passage 15
Thin net transfer out.
The pre-lapper of described air-flow 2 includes fixed frame the 21, second cylinder the 24, second roller 25 and the second noil passage
23, described second cylinder 24 is arranged on fixed frame 21, and described second roller 25 and the second noil passage 23 are separately positioned on
The both sides of the second cylinder 24, described fixed frame 21 is provided with the second feed plate 27 being positioned at below the second roller 25, described
Second noil passage 23 is provided above bottom opening and is positioned at the second air supply duct 22 of the second cylinder 24 side, described fixing machine
It is provided with the dust cage 28 being positioned at bottom the second noil passage 23 on frame 21, is provided with outside described dust cage 28 and the first convoying curtain 3
The outlet roller 6 that front end is corresponding, sends into the main lapper of air-flow 1 preliminary fiber into the net by the first convoying curtain 3.
Described air pressure uniform device 19 includes the glass tubing of many array arrangements, and described first air supply duct 18 is venturi
Pipe, air pressure uniform device 19 is arranged in by multiple glass tubings, makes the compressed air stream dammed flow through each glass tubing, passes through glass tubing
Uniformly diffusion, it is ensured that the uniform conveying fiber of fluid, it is ensured that ultrathin uniformity into the net.
Being provided with supporting plate 7 in described first noil passage 15, supporting plate 7 guides fiber to fall into the second convoying curtain 17 of lower section,
Reduce the damage of thin net, promote uniformity.
It is right with first roller 13 and the second roller 25 to be respectively arranged with on described first feed plate 14 and the second feed plate 27
The inner concave arc surface answered, the first feed plate 14 blocks fiber whereabouts between the first cylinder 12 and first roller 13 in gap, the
Two feed plates 27 block fiber whereabouts between the second cylinder 24 and the second roller 25 in gap, it is ensured that the fiber of transfer
Make the most uniformly.
The fiber input curtain 26 being positioned at outside the second roller 25, outside fiber, spy it is provided with on described fixed frame 21
Be not special fibre (such as carbon fiber, glass fibre, ceramic fibre) that fragility is bigger and the higher fiber of hardness (metallic fiber,
Flaxen fiber), the working range of the second roller 25 is entered by fiber input curtain 26.
It is provided with the first blower fan 5 being connected with the first air supply duct 18 on described foundation framework 11, is the first ajutage
Wind-force is sent in road 18, and the top of described second air supply duct 22 is provided with the second blower fan 4, is that wind sent by the second air supply duct 22
Power, wind-force individually regulates, and adaptability is good.
Described second convoying curtain 17 is provided with opening and is positioned at the first aspirating air pipe 16 below the first noil passage 15,
Second convoying curtain 17 surface produces suction, promotes thin net forming stability on the second convoying curtain 17.Below described dust cage 28
It is provided with the second aspirating air pipe 29, promotes the uniformity of the fiber thin net semi-finished product that the pre-lapper of air-flow 2 obtains.
Described first roller 11 is positioned at the rear end of the first convoying curtain 3, and the first preliminary fiber into the net of convoying curtain 3 enters the
The working range of one roller 11, connecting is good.
The foregoing is only embodiments of the invention, not thereby limit the scope of the claims of the present invention, every utilize this
Equivalent structure or equivalence flow process that bright description is made convert, or are directly or indirectly used in other relevant technology neck
Territory, is the most in like manner included in the scope of patent protection of the present invention.
Claims (10)
1. the thin net air lay equipment of twice molding, it is characterised in that including: the pre-lapper of air-flow main with air-flow become net
Machine, is provided with the first convoying curtain between the pre-lapper of described air-flow and the main lapper of air-flow and is connected, the main lapper of described air-flow
Including foundation framework and the first noil passage, described foundation framework is provided with the first stannum being positioned at the first noil channel roof
Woods, is provided with first roller, described foundation framework is provided with first be positioned at below first roller outside described first cylinder
Feed plate, described foundation framework is provided with open top and is positioned at the first air supply duct of the first cylinder lower outer, and described
Being provided with air pressure uniform device in one air supply duct, described first noil channel bottom is provided with and extends to outside foundation framework
Second convoying curtain.
The thin net air lay equipment of twice molding the most according to claim 1, it is characterised in that described air-flow preformation net
Machine includes fixed frame, the second cylinder, the second roller and the second noil passage, and described second cylinder is arranged on fixed frame,
Described second roller and the second noil passage are separately positioned on the both sides of the second cylinder, described fixed frame is provided with and is positioned at
The second feed plate below two rollers, described second noil passage is provided above bottom opening and is positioned at the of the second cylinder side
Two air supply ducts, described fixed frame are provided with the dust cage being positioned at the second noil channel bottom, are provided with outside described dust cage
The outlet roller corresponding with the first convoying curtain front end.
The thin net air lay equipment of twice molding the most according to claim 1, it is characterised in that described air pressure uniformly fills
Putting the glass tubing including many array arrangements, described first air supply duct is Venturi tube.
The thin net air lay equipment of twice molding the most according to claim 1, it is characterised in that described first noil leads to
Road is provided with supporting plate.
The thin net air lay equipment of twice molding the most according to claim 1, it is characterised in that described first feed plate
Be respectively arranged with the inner concave arc surface corresponding with first roller and the second roller on the second feed plate.
The thin net air lay equipment of twice molding the most according to claim 1, it is characterised in that on described fixed frame
It is provided with the fiber input curtain being positioned at outside the second roller.
The thin net air lay equipment of twice molding the most according to claim 1, it is characterised in that on described foundation framework
Being provided with the first blower fan being connected with the first air supply duct, the top of described second air supply duct is provided with the second blower fan.
The thin net air lay equipment of twice molding the most according to claim 1, it is characterised in that described second convoying curtain
In be provided with opening and be positioned at the first aspirating air pipe below the first noil passage.
The thin net air lay equipment of twice molding the most according to claim 1, it is characterised in that described first roller position
Rear end in the first convoying curtain.
The thin net air lay equipment of twice molding the most according to claim 2, it is characterised in that below described dust cage
It is provided with the second aspirating air pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610669974.8A CN106087252A (en) | 2016-08-16 | 2016-08-16 | A kind of thin net air lay equipment of twice molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610669974.8A CN106087252A (en) | 2016-08-16 | 2016-08-16 | A kind of thin net air lay equipment of twice molding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106087252A true CN106087252A (en) | 2016-11-09 |
Family
ID=58069226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610669974.8A Pending CN106087252A (en) | 2016-08-16 | 2016-08-16 | A kind of thin net air lay equipment of twice molding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106087252A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115369522A (en) * | 2022-09-24 | 2022-11-22 | 常熟万龙机械有限公司 | Air suction type opener for straw web formation |
| CN116334844A (en) * | 2022-12-22 | 2023-06-27 | 福建建壹真空科技有限公司 | Uniform net forming method of vacuum insulation panel ultra-short glass fiber felt |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN87101781A (en) * | 1986-05-02 | 1988-09-14 | 联合公司 | Method for manufacturing shaped articles |
| CN1432083A (en) * | 2000-05-31 | 2003-07-23 | M&J纤维技术有限公司 | Plant and method for dryly producing non-woven fiber web of short and long fibers, cotton fiber web contg. cotton linters pulp (CLP) |
| CN1924127A (en) * | 2005-09-02 | 2007-03-07 | 陈泽君 | Technical project of improving material utilization in fabric cotton productive technology |
| CN204589516U (en) * | 2015-04-26 | 2015-08-26 | 温州碧戈之都鞋业有限公司 | A kind of new type of airflow lapper |
| CN206070121U (en) * | 2016-08-16 | 2017-04-05 | 常熟万龙机械有限公司 | A kind of thin net air lay equipment of molding twice |
-
2016
- 2016-08-16 CN CN201610669974.8A patent/CN106087252A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87101781A (en) * | 1986-05-02 | 1988-09-14 | 联合公司 | Method for manufacturing shaped articles |
| CN1432083A (en) * | 2000-05-31 | 2003-07-23 | M&J纤维技术有限公司 | Plant and method for dryly producing non-woven fiber web of short and long fibers, cotton fiber web contg. cotton linters pulp (CLP) |
| CN1924127A (en) * | 2005-09-02 | 2007-03-07 | 陈泽君 | Technical project of improving material utilization in fabric cotton productive technology |
| CN204589516U (en) * | 2015-04-26 | 2015-08-26 | 温州碧戈之都鞋业有限公司 | A kind of new type of airflow lapper |
| CN206070121U (en) * | 2016-08-16 | 2017-04-05 | 常熟万龙机械有限公司 | A kind of thin net air lay equipment of molding twice |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115369522A (en) * | 2022-09-24 | 2022-11-22 | 常熟万龙机械有限公司 | Air suction type opener for straw web formation |
| CN115369522B (en) * | 2022-09-24 | 2023-07-14 | 常熟万龙机械有限公司 | Air suction type opener for straw net forming |
| CN116334844A (en) * | 2022-12-22 | 2023-06-27 | 福建建壹真空科技有限公司 | Uniform net forming method of vacuum insulation panel ultra-short glass fiber felt |
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Application publication date: 20161109 |