CN106086497A - A kind of method utilizing Ovum crusta Gallus domesticus carrier to prepare refining agent - Google Patents

A kind of method utilizing Ovum crusta Gallus domesticus carrier to prepare refining agent Download PDF

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CN106086497A
CN106086497A CN201610484006.XA CN201610484006A CN106086497A CN 106086497 A CN106086497 A CN 106086497A CN 201610484006 A CN201610484006 A CN 201610484006A CN 106086497 A CN106086497 A CN 106086497A
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gallus domesticus
crusta gallus
ovum crusta
refining agent
parts
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陈建峰
王统军
张明
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium

Abstract

The invention discloses a kind of method utilizing Ovum crusta Gallus domesticus carrier to prepare refining agent, belong to refining agent preparing technical field.The present invention is with Ovum crusta Gallus domesticus as carrier, carbonization after first its surface being processed, Ovum crusta Gallus domesticus after carbonization is put into potassium chloride, magnesium chloride, sodium sulfate, zinc chloride, the solution of sodium nitrate soaks absorption, dry together with solution after absorption, by drying object and calcium fluoride, pyrophillite, kieselguhr, the method that flyash and rare earth mixing and ball milling obtain refining agent, the method refining agent auxiliary agent after Ovum crusta Gallus domesticus adsorbs is possible not only to improve the stability of auxiliary agent, and the ability of Ovum crusta Gallus domesticus dross inclusion adsorption is high, low cost, the refining agent chemical stability prepared is good, slag making performance is good, degasification, purification capacity is strong, there is wide market prospect.

Description

A kind of method utilizing Ovum crusta Gallus domesticus carrier to prepare refining agent
Technical field
The invention discloses a kind of method utilizing Ovum crusta Gallus domesticus carrier to prepare refining agent, belong to refining agent technology of preparing neck Territory.
Background technology
Known, along with growing in intensity of aluminium alloy processing industry competition, in order to reduce cost, when casting, foundry returns Accounting for raw-material ratio more and more higher, the foundry returns that even some oxidative impurity levels are higher is also frequently used, but, Owing to producing during aluminium alloy, molten aluminium alloy when solidification, the hydrogen molecule formed by hydrogen atom in aluminum liquid can and Non-metallic inclusion forms bubble, and in aluminum liquid, impurity and the gas of the overwhelming majority both are from answering in foundry returns, i.e. foundry returns With greatly improving the content of oxidation impurities in aluminum liquid, thus cause the aluminium alloy castings made can there is certain defect, Therefore, in view of when aluminium alloy smelting, in aluminum liquid, the increase of oxidative impurity levels not only influences whether the performance of product, and right Conforming product rate also has a significant impact, and impurity content particularly requires strict product, the aluminum-alloy wheel of as bright in finish turning, Piston, engine cylinder-body etc., so, the refine purified treatment of aluminum liquid is just become one of requisite operation;But, In actual application, because traditional method of refining, as spray refining, filter refine etc. use be all there are refining agent not under Heavy, the most floating on molten aluminium alloy upper strata phenomenon, which results in and also need to manually carry out being stirred continuously just to complete refine, Its not only effect poor, and the amount of labour is relatively big, so, in the case of current recruitment cost improves day by day, the simplest and Remove one of difficult problem having had become as puzzlement industry development of the oxidation impurities in aluminum liquid the most efficiently.
The conventional production process of refining agent is to use furnace cupola fritting method and furnace melting method, both sides the most both at home and abroad Method be all by putting in high temperature furnace after fusing after the mixing of the natural slag making materials such as Calx, bauxite, dolomite, Silicon stone, cooling broken Prepare after broken.Aforesaid way need to consume the natural resources such as substantial amounts of Calx and bauxite, and power consumption is big, and production cost is high, therefore The price making fritting refining agent is the highest, considerably increases the smelting cost of iron and steel enterprise, produces simultaneously after ladle furnace refining Raw a large amount of refining waste residues also result in the severe contamination of environment and a large amount of wastes of resource.
It addition, the refining agent used in traditional aluminium alloy manufacture process, the electric conductivity of finished product, heat conductivity, resistance to can be caused Corrosivity is strong, and the degree of porosity in the alloy-steel casting produced is higher, can produce seven apertures in the human head cast(ing) surface is many, aoxidize miscellaneous The ratio of thing is the highest, have impact on the performance of alloy-steel casting, and the product during refine has penetrating odor, for work Make personnel's harm very big.
Summary of the invention
The technical problem that present invention mainly solves: for current conventional production process during preparing refining agent, inhales The ability of attached field trash is the highest, and cost is high, and the degree of porosity in the alloy-steel casting produced is higher, at cast(ing) surface How can produce pore, the ratio of oxidation foreign material is the highest, the problem that have impact on the performance of alloy-steel casting, it is provided that a kind of with egg Shell is carrier, carbonization after first processing its surface, and the Ovum crusta Gallus domesticus after carbonization is put into potassium chloride, magnesium chloride, sodium sulfate, chlorination Zinc, sodium nitrate solution in soak absorption, dry together with solution after absorption, by drying object and calcium fluoride, pyrophillite, diatom The method that soil, flyash and rare earth mixing and ball milling obtain refining agent, the method refining agent auxiliary agent after Ovum crusta Gallus domesticus adsorbs It is possible not only to improve the stability of auxiliary agent, and the ability of Ovum crusta Gallus domesticus dross inclusion adsorption is high, low cost, prepared refining agent chemistry Good stability, slag making performance is good, and degasification, purification capacity by force, have wide market prospect.
In order to solve above-mentioned technical problem, the technical solution adopted in the present invention is:
(1) weigh 150~200g Ovum crusta Gallus domesticuss, dry after clean to Ovum crusta Gallus domesticus surface and inner wall washing, the Ovum crusta Gallus domesticus after drying Pulverize, sieve to obtain 40~50 mesh Ovum crusta Gallus domesticus granules, first by Ovum crusta Gallus domesticus granule by solid-to-liquid ratio 1:5 and mass fraction 1% soak with hydrochloric acid 5 ~8min, take out immediately after immersion, place into mass fraction 15% sodium chloride solution for mixing and soak 3~5h, soak mistake after terminating Leaching goes out, and is put into by filtering residue and is dried 5~7h in baking oven;
(2) above-mentioned dried Ovum crusta Gallus domesticus is pyrolyzed at 1.3~1.4MPa and 280~300 DEG C 20~30min, after being pyrolyzed Ovum crusta Gallus domesticus put in retort, in retort, be passed through nitrogen protect, and rise to 10~12 DEG C/min heating rate 800~900 DEG C, keep carbonization 50~70min at a temperature of this, obtain the Ovum crusta Gallus domesticus after carbonization, leave and take standby;
(3) 15~18g potassium chloride, 10~12g magnesium chlorides, 5~8g sodium sulfate, 6~8g zinc chloride, 8~10g nitric acid are chosen respectively Sodium and 250~300mL deionized waters, stirring mixing is completely dissolved to solid, adds the egg after above-mentioned carbonization in lysate Shell soaks, soaks absorption 8~10h, puts in baking oven by mixture after immersion, and drying to moisture is volatilized, after being dried completely Hybrid solid, by hybrid solid grinding, sieve to obtain 70~80 mesh mixed-powders;
(4) count by weight, choose 30~50 parts of above-mentioned mixed-powders respectively, 6~10 parts of calcium fluoride, 5~10 parts of pyrophillites, 8~10 parts of kieselguhr, 6~10 parts of flyash, 4~5 parts of rare earths, first by calcium fluoride, pyrophillite, kieselguhr, flyash and rare earth Putting into together in ball grinder, ground and mixed 80~100min under air-proof condition, ball milling adds above-mentioned preparation mixing after terminating Powder, continues to grind 25~35min, takes out after grinding, puts into and is dried 3~5h in baking oven at 50~60 DEG C, i.e. available essence Refining agent.
The refining agent color that the present invention utilizes Ovum crusta Gallus domesticus to prepare is faint yellow, and fusing point is 1100~1200 DEG C.
The application process of the present invention is: in aluminium alloy manufacture process, when aluminium alloy melt temperature is up to 950~1050 DEG C Time, the refining agent present invention prepared adds in smelting furnace, and wherein addition is the 0.5~0.8% of aluminium alloy melt volume, fills Divide and stir, come out of the stove after 5~10min.Not only simplify aluminum melting process, and decrease impurity in product, Adding product property, the change slag time, from original 25~35min, is reduced to 2~3min.
The invention has the beneficial effects as follows:
(1) operating procedure of the present invention is easy, and raw material is easy to get, and utilizing discarded Ovum crusta Gallus domesticus is adsorbent, real while reducing cost Having showed twice laid, power consumption is low;
(2) the refining agent auxiliary agent after Ovum crusta Gallus domesticus of the present invention absorption is possible not only to improve the stability of auxiliary agent, and Ovum crusta Gallus domesticus adsorbs The ability of field trash is high;
(3) the refining agent chemical stability that the present invention prepares is good, and slag making performance is good, and degasification, purification capacity by force, have wide city Field prospect.
Detailed description of the invention
First weigh 150~200g Ovum crusta Gallus domesticuss, dry after clean to Ovum crusta Gallus domesticus surface and inner wall washing, the chicken after drying Eggshell is pulverized, sieve to obtain 40~50 mesh Ovum crusta Gallus domesticus granules, first by Ovum crusta Gallus domesticus granule by solid-to-liquid ratio 1:5 and mass fraction 1% salt acidleach Bubble 5~8min, takes out after immersion immediately, places into mass fraction 15% sodium chloride solution for mixing and soaks 3~5h, and immersion terminates Rear filtration is taken out, and is put into by filtering residue and is dried 5~7h in baking oven;Then by above-mentioned dried Ovum crusta Gallus domesticus 1.3~1.4MPa and It is pyrolyzed 20~30min at 280~300 DEG C, the Ovum crusta Gallus domesticus after pyrolysis is put in retort, in retort, is passed through nitrogen carries out Protection, and rise to 800~900 DEG C with 10~12 DEG C/min heating rate, keep carbonization 50~70min at a temperature of this, obtain charcoal Ovum crusta Gallus domesticus after change, leaves and takes standby;Following 15~18g potassium chloride of choosing respectively, 10~12g magnesium chlorides, 5~8g sodium sulfate, 6 ~8g zinc chloride, 8~10g sodium nitrates and 250~300mL deionized waters, stirring mixing is completely dissolved, in lysate to solid Add the Ovum crusta Gallus domesticus after above-mentioned carbonization to soak, soak absorption 8~10h, after immersion, mixture is put in baking oven, dry to moisture Volatilizing completely, hybrid solid after being dried, by hybrid solid grinding, sieve to obtain 70~80 mesh mixed-powders;The most by weight Number meter, chooses 30~50 parts of above-mentioned mixed-powders, 6~10 parts of calcium fluoride, 5~10 parts of pyrophillites, 8~10 portions of diatoms respectively Soil, 6~10 parts of flyash, 4~5 parts of rare earths, first calcium fluoride, pyrophillite, kieselguhr, flyash are put into ball milling together with rare earth In tank, ground and mixed 80~100min under air-proof condition, ball milling adds above-mentioned mixed-powder of preparing after terminating, continue to grind 25~35min, take out after grinding, put into and baking oven is dried at 50~60 DEG C 3~5h, i.e. can get refining agent.
Example 1
First weigh 150g Ovum crusta Gallus domesticus, dry after clean to Ovum crusta Gallus domesticus surface and inner wall washing, the Ovum crusta Gallus domesticus after drying pulverizes, Sieve to obtain 40 mesh Ovum crusta Gallus domesticus granules, first by Ovum crusta Gallus domesticus granule by solid-to-liquid ratio 1:5 and mass fraction 1% soak with hydrochloric acid 5min, after immersion Take out immediately, place into mass fraction 15% sodium chloride solution for mixing and soak 3h, soak to filter after terminating and take out, filtering residue is put Enter and baking oven is dried 5h;Then above-mentioned dried Ovum crusta Gallus domesticus is pyrolyzed at 1.3MPa and 280 DEG C 20min, after pyrolysis Ovum crusta Gallus domesticus is put in retort, is passed through nitrogen and protects in retort, and rises to 800 DEG C with 10 DEG C/min heating rate, Keep carbonization 50min at a temperature of this, obtain the Ovum crusta Gallus domesticus after carbonization, leave and take standby;Next 15g potassium chloride, 10g are chosen respectively Magnesium chloride, 5g sodium sulfate, 6g zinc chloride, 8g sodium nitrate and 250mL deionized water, stirring mixing is completely dissolved to solid, Xiang Rong Solve the Ovum crusta Gallus domesticus after adding above-mentioned carbonization in liquid to soak, soak absorption 8h, after immersion, mixture is put in baking oven, dry to water Dividing and volatilize completely, hybrid solid after being dried, by hybrid solid grinding, sieve to obtain 70 mesh mixed-powders;The most by weight Number meter, chooses 30 parts of above-mentioned mixed-powders, 6 parts of calcium fluoride, 5 parts of pyrophillites, 8 parts of kieselguhr, 6 parts of flyash respectively, and 4 parts dilute Soil, first puts into calcium fluoride, pyrophillite, kieselguhr, flyash in ball grinder together with rare earth, ground and mixed under air-proof condition 80min, ball milling adds above-mentioned mixed-powder of preparing after terminating, continue to grind 25min, take out after grinding, put in baking oven It is dried 3h at 50 DEG C, i.e. can get refining agent.
This example operation is easy, in aluminium alloy manufacture process, when aluminium alloy melt temperature is up to 950 DEG C, by this Bright prepared refining agent adds in smelting furnace, and wherein addition is the 0.5% of aluminium alloy melt volume, stirs, Come out of the stove after 5min.Not only simplify aluminum melting process, and decrease impurity in product, add product property, The change slag time, from original 25min, is reduced to 2min.
Example 2
First weigh 180g Ovum crusta Gallus domesticus, dry after clean to Ovum crusta Gallus domesticus surface and inner wall washing, the Ovum crusta Gallus domesticus after drying pulverizes, Sieve to obtain 45 mesh Ovum crusta Gallus domesticus granules, first by Ovum crusta Gallus domesticus granule by solid-to-liquid ratio 1:5 and mass fraction 1% soak with hydrochloric acid 7min, after immersion Take out immediately, place into mass fraction 15% sodium chloride solution for mixing and soak 4h, soak to filter after terminating and take out, filtering residue is put Enter and baking oven is dried 6h;Then above-mentioned dried Ovum crusta Gallus domesticus is pyrolyzed at 1.35MPa and 290 DEG C 25min, after pyrolysis Ovum crusta Gallus domesticus is put in retort, is passed through nitrogen and protects in retort, and rises to 850 DEG C with 11 DEG C/min heating rate, Keep carbonization 60min at a temperature of this, obtain the Ovum crusta Gallus domesticus after carbonization, leave and take standby;Next 16g potassium chloride, 11g are chosen respectively Magnesium chloride, 7g sodium sulfate, 7g zinc chloride, 9g sodium nitrate and 280mL deionized water, stirring mixing is completely dissolved to solid, Xiang Rong Solve the Ovum crusta Gallus domesticus after adding above-mentioned carbonization in liquid to soak, soak absorption 9h, after immersion, mixture is put in baking oven, dry to water Dividing and volatilize completely, hybrid solid after being dried, by hybrid solid grinding, sieve to obtain 75 mesh mixed-powders;The most by weight Number meter, chooses 40 parts of above-mentioned mixed-powders, 7 parts of calcium fluoride, 8 parts of pyrophillites, 9 parts of kieselguhr, 8 parts of flyash respectively, and 4.5 parts dilute Soil, first puts into calcium fluoride, pyrophillite, kieselguhr, flyash in ball grinder together with rare earth, ground and mixed under air-proof condition 90min, ball milling adds above-mentioned mixed-powder of preparing after terminating, continue to grind 30min, take out after grinding, put in baking oven It is dried 4h at 55 DEG C, i.e. can get refining agent.
This example operation is easy, in aluminium alloy manufacture process, when aluminium alloy melt temperature is up to 1000 DEG C, by this Bright prepared refining agent adds in smelting furnace, and wherein addition is the 0.6% of aluminium alloy melt volume, stirs, Come out of the stove after 8min.Not only simplify aluminum melting process, and decrease impurity in product, add product property, The change slag time, from original 30min, is reduced to 2.5min.
Example 3
First weigh 200g Ovum crusta Gallus domesticus, dry after clean to Ovum crusta Gallus domesticus surface and inner wall washing, the Ovum crusta Gallus domesticus after drying pulverizes, Sieve to obtain 50 mesh Ovum crusta Gallus domesticus granules, first by Ovum crusta Gallus domesticus granule by solid-to-liquid ratio 1:5 and mass fraction 1% soak with hydrochloric acid 8min, after immersion Take out immediately, place into mass fraction 15% sodium chloride solution for mixing and soak 5h, soak to filter after terminating and take out, filtering residue is put Enter and baking oven is dried 7h;Then above-mentioned dried Ovum crusta Gallus domesticus is pyrolyzed at 1.4MPa and 300 DEG C 30min, after pyrolysis Ovum crusta Gallus domesticus is put in retort, is passed through nitrogen and protects in retort, and rises to 900 DEG C with 12 DEG C/min heating rate, Keep carbonization 70min at a temperature of this, obtain the Ovum crusta Gallus domesticus after carbonization, leave and take standby;Next 18g potassium chloride, 12g are chosen respectively Magnesium chloride, 8g sodium sulfate, 8g zinc chloride, 10g sodium nitrate and 300mL deionized water, stirring mixing is completely dissolved to solid, Xiang Rong Solve the Ovum crusta Gallus domesticus after adding above-mentioned carbonization in liquid to soak, soak absorption 10h, after immersion, mixture is put in baking oven, dry extremely Moisture volatilizees completely, hybrid solid after being dried, and by hybrid solid grinding, sieve to obtain 80 mesh mixed-powders;The most by weight Number meter, chooses 50 parts of above-mentioned mixed-powders respectively, 10 parts of calcium fluoride, 10 parts of pyrophillites, 10 parts of kieselguhr, 10 parts of flyash, and 5 Part rare earth, first puts into calcium fluoride, pyrophillite, kieselguhr, flyash in ball grinder together with rare earth, grinds under air-proof condition Mixing 100min, ball milling adds above-mentioned mixed-powder of preparing after terminating, continue to grind 35min, take out, put into baking oven after grinding In at 60 DEG C be dried 5h, i.e. can get refining agent.
This example operation is easy, in aluminium alloy manufacture process, when aluminium alloy melt temperature is up to 1050 DEG C, by this Bright prepared refining agent adds in smelting furnace, and wherein addition is the 0.8% of aluminium alloy melt volume, stirs, Come out of the stove after 10min.Not only simplify aluminum melting process, and decrease impurity in product, add product property, The change slag time, from original 35min, is reduced to 3min.

Claims (1)

1. one kind utilizes the method that Ovum crusta Gallus domesticus carrier prepares refining agent, it is characterised in that concrete preparation process is:
Weigh 150~200g Ovum crusta Gallus domesticuss, dry after clean to Ovum crusta Gallus domesticus surface and inner wall washing, the egg shell powder after drying Broken, sieve to obtain 40~50 mesh Ovum crusta Gallus domesticus granules, first by Ovum crusta Gallus domesticus granule by solid-to-liquid ratio 1:5 and mass fraction 1% soak with hydrochloric acid 5~ 8min, takes out after immersion immediately, places into mass fraction 15% sodium chloride solution for mixing and soaks 3~5h, soaks and filters after terminating Take out, filtering residue is put into baking oven is dried 5~7h;
Above-mentioned dried Ovum crusta Gallus domesticus is pyrolyzed at 1.3~1.4MPa and 280~300 DEG C 20~30min, by the chicken after pyrolysis Eggshell is put in retort, is passed through nitrogen and protects in retort, and with 10~12 DEG C/min heating rate rise to 800~ 900 DEG C, keep carbonization 50~70min at a temperature of this, obtain the Ovum crusta Gallus domesticus after carbonization, leave and take standby;
Choose 15~18g potassium chloride, 10~12g magnesium chlorides, 5~8g sodium sulfate, 6~8g zinc chloride, 8~10g sodium nitrates respectively With 250~300mL deionized waters, stirring mixing is completely dissolved to solid, adds the Ovum crusta Gallus domesticus after above-mentioned carbonization in lysate Soak, soak absorption 8~10h, after immersion, mixture is put in baking oven, dry and volatilize completely to moisture, mix after being dried Closing solid, by hybrid solid grinding, sieve to obtain 70~80 mesh mixed-powders;
Count by weight, choose 30~50 parts of above-mentioned mixed-powders respectively, 6~10 parts of calcium fluoride, 5~10 parts of pyrophillites, 8~ 10 parts of kieselguhr, 6~10 parts of flyash, 4~5 parts of rare earths, first by calcium fluoride, pyrophillite, kieselguhr, flyash together with rare earth Putting in ball grinder, ground and mixed 80~100min under air-proof condition, ball milling adds the mixed powder of above-mentioned preparation after terminating End, continues to grind 25~35min, takes out after grinding, puts into and is dried 3~5h in baking oven at 50~60 DEG C, i.e. can get refine Agent.
CN201610484006.XA 2016-06-28 2016-06-28 A kind of method utilizing Ovum crusta Gallus domesticus carrier to prepare refining agent Pending CN106086497A (en)

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CN107354334A (en) * 2017-06-07 2017-11-17 常州兆威不锈钢有限公司 A kind of preparation method of aluminum refining agent
CN108579353A (en) * 2018-05-10 2018-09-28 钦州学院 A kind of environmental protection flyash drier and preparation method thereof
CN115198106A (en) * 2022-07-08 2022-10-18 中国铝业股份有限公司 Aluminum extraction refining agent for aluminum ash and preparation method and use method thereof

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Publication number Priority date Publication date Assignee Title
CN107354334A (en) * 2017-06-07 2017-11-17 常州兆威不锈钢有限公司 A kind of preparation method of aluminum refining agent
CN108579353A (en) * 2018-05-10 2018-09-28 钦州学院 A kind of environmental protection flyash drier and preparation method thereof
CN115198106A (en) * 2022-07-08 2022-10-18 中国铝业股份有限公司 Aluminum extraction refining agent for aluminum ash and preparation method and use method thereof
CN115198106B (en) * 2022-07-08 2023-08-29 中国铝业股份有限公司 Aluminum extraction refining agent for aluminum ash and preparation method and use method thereof

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